RT80Q Operator’s Manual Overview - 2 Serial Number Location Serial Number Location Record serial numbers and date of purchase in spaces provided. RT80Q (1) and engine serial numbers (2) are located as shown. t33om083w.eps Date of manufacture Date of purchase...
RT80Q Operator’s Manual Overview - 3 Intended Use Intended Use The RT80Q is a riding trencher designed to install buried service lines of various sizes using a variety of Ditch Witch attachments. Attachment Max. width/diameter Max. depth H810 trencher 24” (610 mm) 93”...
RT80Q Operator’s Manual Overview - 4 Unit Components Unit Components t33om026w.eps 1. Rollover Protective Structure (ROPS) 4. Engine compartment 2. Operator station 5. Backfill blade (optional) 3. Control console NOTICE: The protection offered by the Rollover Protective System (ROPS) will be imparied if it has been subjected to any modification, structural damage, or has been involved in an overturn accident.
RT80Q Operator’s Manual Overview - 5 Operator Orientation Operator Orientation 1. Front of unit 3. Rear of unit 2. Right of unit 4. Left of unit Right and left sides of machine are determined by facing front of unit while seated at the controls.
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RT80Q Operator’s Manual Overview - 6 About This Manual...
If you sell your equipment, be sure to give this manual to the new owner. If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: The Charles Machine Works, Inc.
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Copyright 2012 by The Charles Machine Works, Inc. , Ditch Witch, CMW, Roto Witch, and The Underground Authority, are registered trademarks of The Charles Machine Works, Inc. This product is covered by one or more of the following patents: U.S. D640290, D640291, and D640292...
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RT80Q Hydrostat Operator’s Manual Contents - 9 Contents Overview machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual Foreword part number, revision level, and publication date of this manual, and factory contact...
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RT80Q Hydrostat Operator’s Manual Contents - 10 Backhoe procedures for digging with backhoe Drill procedures for drilling Systems and Equipment chain, teeth, sprockets, and optional equipment Complete the Job procedures for backfilling and restoring the jobsite and rinsing and storing...
Use equipment carefully. Stop operation and investigate anything that does not look or feel right. • Do not operate unit where flammable gas may be present. • Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use.
RT80Q Operator’s Manual Safety - 13 Safety Alert Classifications Safety Alert Classifications These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions.
RT80Q Operator’s Manual Safety - 14 Safety Alerts Safety Alerts Moving digging teeth will kill you or cut off arm or leg. Stay away. Turning shaft will kill you or crush arm or leg. Stay away. Electric shock. Contacting electric lines will cause death or serious injury.
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RT80Q Operator’s Manual Safety - 15 Safety Alerts Fall possible. Riders can fall from machine and be injured or killed. Only operator is allowed on machine. Rollover possible. If machine rolls over, you could be thrown from seat and killed or crushed. Wear seat belt.
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RT80Q Operator’s Manual Safety - 16 Safety Alerts Moving traffic - hazardous situation. Death or serious injury could result. Avoid moving vehicles, wear high visibility clothing, post appropriate warning signs. Hot pressurized cooling system fluid could cause serious burns. Allow to cool before servicing.
RT80Q Operator’s Manual Safety - 17 Emergency Procedures Emergency Procedures Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment. Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.
RT80Q Operator’s Manual Safety - 18 Emergency Procedures If an Electric Line is Damaged If you suspect an electric line has been damaged and you are on tractor, DO NOT MOVE. Remain on tractor and take the following actions. The order and degree of action will depend upon the situation.
RT80Q Operator’s Manual Safety - 19 Emergency Procedures If a Gas Line is Damaged Fire or explosion possible. Fumes could ignite and cause burns. No smoking, no flame, no spark. Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully.
RT80Q Operator’s Manual Safety - 20 Emergency Procedures If a Fiber Optic Cable is Damaged Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. If Machine Catches on Fire Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.
RT80Q Operator’s Manual Controls - 26 Graphic Display Graphic Display 3000 t33om062w.eps The graphic display module allows the operator to use keys to toggle between various screens and functions. The operator can toggle between gauge functions, faults and alerts, setup, and hourmeter functions.
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RT80Q Operator’s Manual Controls - 27 Graphic Display Item Description Notes Ground drive speed screen Screen icon displays High, Control decal shows 1, 2, or 3. icon Medium or Low selection. c00ic602w.eps Cruise control screen icon Screen icon displays when cruise control is in operation.
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RT80Q Operator’s Manual Controls - 28 Graphic Display Item Description Notes Interlock key function Press to display interlock screen. c00ic599w.eps Menu key function Press to display menu screen. c00ic612w.eps Gauge key function Press to display upper right screen gauge functions.
RT80Q Operator’s Manual Controls - 29 Graphic Display Interlock Screen Operator Ground Drive Neutral Attachment Drive Neutral t33om070w.eps Item Description Notes Operator presence screen Icon flashes when operator is IMPORTANT: This function is part of icon not in seat. the start interlock system. All three start interlock icons must be on steady (not flashing) to start engine.
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RT80Q Operator’s Manual Controls - 30 Graphic Display Item Description Notes Attachment neutral screen Icon flashes when attachment IMPORTANT: This function is part of icon speed/direction control is not the start interlock system. All three in neutral. start interlock icons must be on steady (not flashing) to start engine.
RT80Q Operator’s Manual Controls - 31 Graphic Display Menu Screen Faults and Alerts Setup Trip Hour Meter t33om066w.eps Item Description Notes Selection screen icon Indicates menu choice. Use up and down keys to toggle between menu items. c00ic611w.eps Up key function To move up the menu, press.
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RT80Q Operator’s Manual Controls - 32 Graphic Display Item Description Notes Down key function To move down the menu, press. c00ic610w.eps Check key function To select a menu item, press. c00ic611w.eps...
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RT80Q Operator’s Manual Controls - 33 Graphic Display Faults and Alerts Faults and Alerts Setup Trip Hour Meter t33om066w.eps Alerts Menu Alerts Active Machine Stored Machine t33om067w.eps...
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RT80Q Operator’s Manual Controls - 34 Graphic Display Active Machine Alerts Active Machine Faults Faults Unknown Parameter SPN: FMI: Data Above Normal (Most Severe) t33om068w.eps Item Description Notes Clear display key function To clear the display (but not For a list of diagnostic trouble codes, the codes), press.
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RT80Q Operator’s Manual Controls - 35 Graphic Display Stored Machine Alerts Stored Machine Faults Faults Unknown Parameter SPN: FMI: Data Above Normal (Most Severe) t33om069w.eps Item Description Notes Clear display key function To clear the display (but not For a list of diagnostic trouble codes, the codes), press.
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RT80Q Operator’s Manual Controls - 36 Graphic Display Setup Menu Units t x t Text/Symbols Brightness/Contrast t33om071w.eps Units Select Units English Metric t33om072w.eps...
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RT80Q Operator’s Manual Controls - 37 Graphic Display Text/Symbols t x t t x t Select Units t x t Text Text t33om073w.eps...
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RT80Q Operator’s Manual Controls - 38 Graphic Display Brightness/Contrast t33om075w.eps Item Description Notes Brightness screen icon Keys used to adjust Bar graph displays screen brightness brightness when check is level. above brightness icon. c00ic615w.eps Contrast screen icon Keys used to adjust contrast...
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RT80Q Operator’s Manual Controls - 39 Graphic Display Trip/Hour Menu Hours Clock [Hrs] t33om074w.eps Item Description Notes Hours/Job Clock screen Records engine operating Use engine operating times to icon time and job time. schedule service. Job time can be reset.
Use arrow keys to toggle gauge functions and upper or lower pane. Item Description Notes Fuel level screen icon Bar graph displays fuel level RT80Q fuel tank holds 30 gal (114 L). as percent full. c00ic622w.eps Ground drive speed screen Bar graph displays ground icon drive as percent of full speed.
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RT80Q Operator’s Manual Controls - 41 Graphic Display Item Description Notes Attachment speed screen Bar graph displays icon attachment speed as percent of full speed. c00ic524w.eps...
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RT80Q Operator’s Manual Controls - 42 Graphic Display Lower Pane 3000 3000 psi 0 t33om086w.eps Use arrow keys to toggle gauge functions and upper or lower pane. Item Description Notes Volts screen icon Bar graph displays system Should show 12-14V with engine voltage.
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RT80Q Operator’s Manual Controls - 43 Graphic Display Item Description Notes Engine coolant temperature Bar graph displays engine Normal temperature is 180°-220° F screen icon coolant temperature. (82°-104° C). Engine temperature indicator If temperature is high: will light if temperature is too high.
RT80Q Operator’s Manual Controls - 44 Right Console Right Console t33om004w.eps 1. Backfill blade lift/tilt or reel winder control 5. Rear steer indicator 2. Backfill blade angle control 6. Cruise control switch 3. Rear steer control 7. Cruise control rpm dial control...
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RT80Q Operator’s Manual Controls - 45 Right Console Item Description Notes 1. Backfill blade lift/tilt Backfill blade mode: Reel winder mode selector switch on function control center console changes function to • To lower, move forward. control reel winder arm lift and winder direction.
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RT80Q Operator’s Manual Controls - 46 Right Console Item Description Notes 4. Throttle To increase speed, move left. To decrease speed, move right. 5. Rear steer indicator Displays position of rear wheels. c00ic628w.eps 6. Cruise control selector To turn on, press top. Switch...
RT80Q Operator’s Manual Controls - 47 Seat Console Seat Console t33om002w.eps t33om002w.eps 1. Ground drive speed control 2. Attachment speed/direction control Item Description Notes 1. Ground drive speed To go faster in either NOTICE: Control does not control direction, move farther from automatically return to neutral.
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RT80Q Operator’s Manual Controls - 48 Seat Console Item Description Notes 2. Attachment speed/ To go faster in either NOTICE: Control does not direction control direction, move farther from automatically return to neutral. neutral. To stop, return to center. c00ic632w.eps...
RT80Q Operator’s Manual Controls - 53 Plow Controls Plow Controls t33om009w.eps 1. Plow stow lock control 3. Blade steer control 2. Plow swing control 4. Plow lift control...
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RT80Q Operator’s Manual Controls - 54 Plow Controls Item Description Notes 1. Stow lock control To lock: Use this control to lock plow in the up position. • Raise plow fully. • Pull stow lock handle. • Lower plow slightly to engage lock.
RT80Q Operator’s Manual Controls - 55 Combo Controls Combo Controls t33om010w.eps 1. Plow stow lock control 4. Plow lift control 2. Plow swing control 5. Boom lift control 3. Blade steer control 6. Trench/Plow selector control...
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RT80Q Operator’s Manual Controls - 56 Combo Controls Item Description Notes 1. Stow lock control To lock: Use this control to lock plow in the up position. • Raise plow fully. • Pull stow lock handle. • Lower plow slightly to engage lock.
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RT80Q Operator’s Manual Controls - 57 Combo Controls Item Description Notes 5. Boom lift control To lower, push. To raise, pull. 6. Trench/Plow selector To trench, move forward. control To plow, move backward. c00ic657w.eps...
RT80Q Operator’s Manual Controls - 58 Saw Controls Saw Controls t33om008w.eps 1. Saw slide control 2. Saw lift control Item Description Notes 1. Saw slide control To slide saw right, push. To slide saw to center, pull. EMERGENCY SHUTDOWN: Release all controls and turn...
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RT80Q Operator’s Manual Controls - 59 Saw Controls Item Description Notes 2. Saw lift control To lower, push. To raise, pull. EMERGENCY SHUTDOWN: Release all controls and turn ignition switch to STOP. c00ic209h.eps...
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RT80Q Operator’s Manual Controls - 61 Backhoe Console Item Description Notes 1. Stabilizer lock Step on pedal to release. Locks automatically as stabilizer is fully raised. c00ic646w.eps 2. Left stabilizer control To lower, press left. switch To raise, press right.
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RT80Q Operator’s Manual Controls - 62 Backhoe Console Item Description Notes 5. Remote backfill blade To lower, press top. control switch To raise, press bottom. 6. Work light switch To turn on, press right. Optional To turn off, press left.
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RT80Q Operator’s Manual Controls - 63 Backhoe Console Item Description Notes 9. Boom stow lock To lock: Use this control to lock boom in the up position. • Raise boom fully. NOTICE: Always lock boom during • Pull stow lock handle.
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RT80Q Operator’s Manual Operation Overview - 68 Planning Planning 1. Gather information about jobsite. See 72. 2. Inspect jobsite. See page 73. 3. Classify jobsite. See page 74. 4. Select chain and teeth to match your soil type, if necessary. See page 135.
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RT80Q Operator’s Manual Operation Overview - 69 Sawing Sawing 1. Start unit. See page 78. 2. Position tractor and controls. See page 114. 3. Begin sawing. See page 114. 4. Complete the installation. See page 139. 5. Backfill the trench. See page 140.
RT80Q Operator’s Manual Prepare - 72 Gather Information Gather Information A successful job begins before you dig. The first step in planning is reviewing information already available about the job and jobsite. Review Job Plan Review blueprints or other plans. Check for information about existing or planned structures, elevations, or proposed work that may be taking place at the same time.
RT80Q Operator’s Manual Prepare - 73 Inspect Site Inspect Site Inspect jobsite before transporting equipment. Check for the following: • changes in elevation such as hills or other open trenches • obstacles such as buildings, railroad crossings, or streams •...
RT80Q Operator’s Manual Prepare - 74 Classify Jobsite Classify Jobsite Inspect Jobsite • Follow U.S. Department of Labor regulations on excavating and trenching (Part 1926, Subpart P) and other similar regulations. • Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging.
RT80Q Operator’s Manual Prepare - 75 Classify Jobsite Apply Precautions Once classified, precautions appropriate for jobsite must be taken. Electric Jobsite Precautions Use one or both of these methods. • Expose line by careful hand digging or soft excavation. •...
RT80Q Operator’s Manual Prepare - 76 Check Supplies and Prepare Equipment Check Supplies and Prepare Equipment Supplies • fuel • keys • personal protective equipment, such as hard hat and safety glasses Fluid Levels • fuel • hydraulic fluid •...
RT80Q Operator’s Manual Drive - 78 Start Unit Start Unit Before operating tractor, read engine manufacturer’s starting and operating instructions. Follow instructions for new engine break-in. Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly.
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RT80Q Operator’s Manual Drive - 79 Start Unit 1. Fasten and adjust seat belt. 2. Check that ground drive control and attachment speed/direction control are in neutral. 3. Move throttle to idle. 4. Verify that parking brake is engaged. 5. Turn ignition switch to the run position (key on, engine off). Cold start wait indicator will light (if equipped).
RT80Q Operator’s Manual Drive - 80 Drive Drive Moving traffic – hazardous situation. Death or serious injury could result. Avoid moving vehicles, wear high visibility clothing, post appropriate warning signs. To help avoid injury: • Survey your field of vision when operating the machine.
RT80Q Operator’s Manual Drive - 81 Safe Slope Operation Safe Slope Operation Tipover possible. Machine can tip over and crush you. To help avoid injury: • Always operate with heavy end uphill. • Drive cautiously at all times. • Never jerk control levers. Use a steady even motion.
RT80Q Operator’s Manual Drive - 82 Shut Down Shut Down 1. When job is complete, move ground drive control to neutral. 2. Set parking brake. 3. Lower all attachments to ground. 4. Move throttle to idle for 3 minutes to cool engine.
RT80Q Operator’s Manual Transport - 84 Lift Lift Crushing weight. If load falls or moves it could kill or crush you. Use proper procedures and equipment or stay away. Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly.
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RT80Q Operator’s Manual Transport - 85 Lift Traversing Trencher Lift points shown with arrows. Use crane capable of supporting the equipment's size and weight. See “Specifications” or measure and weigh equipment before lifting. Combo Lift points shown with arrows. Use crane capable of supporting the equipment's size and weight.
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RT80Q Operator’s Manual Transport - 86 Lift Plow Lift points shown with arrows. Use crane capable of supporting the equipment's size and weight. See “Specifications” or measure and weigh equipment before lifting. t33om018w.eps Reel Carrier Lift points shown with arrows. Use crane capable of supporting the equipment's size and weight.
RT80Q Operator’s Manual Transport - 87 Tie Down Tie Down Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly. Points Tiedown points are identified by tiedown decals. Securing to trailer at other points is unsafe and can damage machinery.
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RT80Q Operator’s Manual Transport - 88 Tie Down Traversing Trencher Lower trencher to trailer deck and chain at attachment frame and through boom. Make sure chains are tight before transporting. IMPORTANT: If trencher is equipped with a trench cleaner, ensure that trench cleaner shoe is fully up and extra bolt (found in operator’s manual compartment)
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RT80Q Operator’s Manual Transport - 89 Tie Down Plow Lower plow to trailer deck and chain at attachment frame and vibrator box. Make sure chains are tight before transporting. NOTICE: • Engage attachment stow lock and swing lock devices in addition to securing at tiedowns.
RT80Q Operator’s Manual Transport - 90 Haul Haul Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly. To help avoid injury: • Read trailer operator’s manual before loading or transporting your machine. Incorrectly loaded machine can slip or cause trailer sway.
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RT80Q Operator’s Manual Transport - 91 Haul Load Crushing weight. If load falls or moves it could kill or crush you. Use proper procedures and equipment or stay away. To help avoid injury: • Attach trailer to tow vehicle before loading or unloading.
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RT80Q Operator’s Manual Transport - 92 Haul Unload Crushing weight. If load falls or moves it could kill or crush you. Use proper procedures and equipment or stay away. To help avoid injury: • Attach trailer to tow vehicle before loading or unloading.
RT80Q Operator’s Manual Transport - 93 Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly. Under normal conditions, tractor should not be towed. If tractor becomes disabled and towing is necessary: • Do not tow for more than 200 yd (180 m).
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To help avoid injury: Use attachments or counterweights to make front and rear loads balance when all attachments are raised. Contact your Ditch Witch dealer about counterweighting for your equipment. Jobsite hazards could cause death or serious injury. Use correct equipment and work methods.
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RT80Q Operator’s Manual Trench - 97 Operation IMPORTANT: • When cutting asphalt, start trench in soil at edge of road and use shortest possible boom at full depth. • Sight along center of hood to a stake driven beyond end of trench line for straight trench.
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RT80Q Operator’s Manual Trench - 98 Operation Flying objects thrown by machine may strike people. Wear hard hat and safety glasses. Moving digging teeth will cause death or serious injury. Stay away. To help avoid injury: • Ensure parking brake is engaged.
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RT80Q Operator’s Manual Trench - 99 Operation 9. If using optional hydraulic trench cleaner: • Trench forward a short distance. • Move hydraulic control lever to lower trench cleaner, and continue trenching. 10. Push ground drive control forward to trenching speed.
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To help avoid injury: Use attachments or counterweights to make front and rear loads balance when all attachments are raised. Contact your Ditch Witch dealer about counterweighting for your equipment. NOTICE: Do not operate vibrator unless plow is in the ground.
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RT80Q Operator’s Manual Plow - 103 Setup Position Tractor IMPORTANT: If material must be at a constant depth, dig starting and target trenches. 1. Fasten and adjust seat belt. 2. Start tractor. See page 78 for start-up procedures. 3. Drive to starting point. Move in line with planned trench.
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RT80Q Operator’s Manual Plow - 104 Setup To Feed Product 1. Remove cable guide. 2. Feed cable/marking tape through tube from top to bottom. 3. Replace cable guide and tighten fasteners. 4. Secure cable. NOTICE: Keep everyone away from material being installed.
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RT80Q Operator’s Manual Plow - 105 Operation Operation Crushing weight could cause death or serious injury. Use proper procedures and equipment or stay away. Electrical shock. Contacting electrical lines will cause death or serious injury. Know location of lines and stay away.
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RT80Q Operator’s Manual Plow - 106 Operation Start Plowing 1. Fasten and adjust seat belt. 2. Start tractor. See page 78 for start-up procedures. 3. Adjust throttle to low idle. 4. Check that ground drive control is in neutral. 5. Lower reel carrier to lowest position possible, if equipped.
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RT80Q Operator’s Manual Plow - 107 Operation Special Plowing Your Ditch Witch equipment allows you to plow four ways: normal plowing, offset plowing (1), coordinated plowing (2), and crabbing (3). NOTICE: Oversteering blade may damage blade or cable. Offset Plow Offset plowing can be used to plow next to a road while keeping tracks on a more stable surface or in similar conditions.
To help avoid injury: Use attachments or counterweights to make front and rear loads balance when all attachments are raised. Contact your Ditch Witch dealer about counterweighting for your equipment. Jobsite hazards could cause death or serious injury. Use correct equipment and work methods.
RT80Q Operator’s Manual Saw - 115 Operation Operation Breathing crystalline silica dust may cause lung disease. Cutting, drilling, or working materials such as concrete, sand, or rock containing quartz may result in exposure to silica dust. Use dust control methods or appropriate breathing protection when exposed to silica dust.
RT80Q Operator’s Manual Saw - 116 Operation 5. Engage parking brake. 6. Move gearbox control to 1 (low). 7. Swivel seat to the desired position. 8. Engage axle lock. 9. Lower saw to just above ground. 10. Check that saw is in line with planned trench.
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RT80Q Operator’s Manual Backhoe - 118 Setup Setup 1. Move attachment speed/direction control to neutral position. 2. Move ground drive control to neutral position. 3. Engage parking brake if not on level ground. 4. Lower rear attachment to 6” (150 mm) above ground.
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RT80Q Operator’s Manual Backhoe - 119 Operation Operation Use boom/swing control and bucket/dipper control to dig hole or trench. IMPORTANT: For more information about backhoe controls, see “Backhoe Console” on page 60. • Keep dipper and boom at right angles as much as possible for maximum power.
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RT80Q Operator’s Manual Backhoe - 120 Stow Stow IMPORTANT: Before returning to tractor operator station, raise stabilizers, return remote throttle to low idle, and stow and lock boom. 1. When hole or trench is complete, lift boom while keeping dipper pointed at ground.
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RT80Q Operator’s Manual Backhoe - 121 4. Raise stabilizers into locked position. 5. Return remote throttle to low idle. 6. Rotate seat into stowed position and engage seat lock (shown).
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Keep all persons away from material being installed. If swivel malfunctions, material being installed can rotate. • Use a guide to align drill rod when starting a bore. Guides are available from your Ditch Witch dealership. Jobsite hazards could cause death or serious injury. Use correct equipment and work methods.
RT80Q Operator’s Manual Drill - 125 Prepare Jobsite and Equipment Prepare Jobsite and Equipment Approach Trench (1) 1. Mark path where you intend to drill. 2. Dig an approach trench (1) along the intended bore path. IMPORTANT: The approach trench should be at least: •...
RT80Q Operator’s Manual Drill - 126 Prepare Jobsite and Equipment Drill Pipe and Equipment 1. Assemble at least 20’ (6 m), but not more than 30’ (9 m), of drill rod. NOTICE: More than 10-15’ (3-4.5 m) of drill rod out of the trench increases the tendency of drill rod to bend.
Use drill string guide to align drill string as it enters the soil. When using drill string guide, follow these guidelines: • Use only approved Ditch Witch drill string guide (p/n 179-737). • Stand only on the left side of the approach trench.
RT80Q Operator’s Manual Drill - 128 Add Rod Add Rod 1. Stop drilling attachment. 2. Back up tractor 6" (150 mm) to loosen drill rod in ground. 3. Disconnect drill rod from drilling attachment. 4. Move tractor away from bore.
RT80Q Operator’s Manual Drill - 129 Disassemble Joints Disassemble Joints 1. Press tab through hole in female side of joint using special tool or screwdriver. 2. Pull rods apart.
RT80Q Operator’s Manual Systems and Equipment - 132 Cruise Control Cruise Control Cruise control is a standard feature that allows the unit to automatically adjust ground drive speed according to digging conditions. In easier soil conditions, the ground drive speed will increase. When the unit encounters difficult soil conditions, the ground drive speed will decrease.
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RT80Q Operator’s Manual Systems and Equipment - 133 Cruise Control Trenching 1. First set the following controls: • ground drive controls to neutral • ground drive switch to low • ensure cruise control is off • all other controls set as desired 2.
Tension” on page 155. • Use the tooth pattern most appropriate for your digging conditions. If you move to a different soil type, contact your Ditch Witch dealer for information about the most effective chain type and tooth pattern. Chain Types Chain type...
RT80Q Operator’s Manual Systems and Equipment - 135 Chain, Teeth, and Sprockets Chain Selection These charts are meant as a guideline only. No one chain type works well in all conditions. See your Ditch Witch dealer for soil conditions and chain recommendations for your area. Ask for the latest Chain, Teeth, and Sprockets Parts Catalog.
RT80Q Operator’s Manual Systems and Equipment - 137 Optional Equipment Optional Equipment See your Ditch Witch dealer for more information about the following optional equipment. RT80Q Tractor Equipment Description 4 post ROPS replaces standard 2 post ROPS allows tracking of position...
H853 Combo Equipment Description blades several blade options are available reel carrier designed to fit your Ditch Witch equipment and speed cable installation tape dispenser for marking tapes mechanical trench cleaner removes spoils from the trench floor RC80 Reel Carrier...
RT80Q Operator’s Manual Complete the Job - 139 Complete the Job Chapter Contents Restore Jobsite ......140 •...
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RT80Q Operator’s Manual Complete the Job - 140 Restore Jobsite Restore Jobsite After product is installed, return spoils to the trench with optional backfill blade. Backfilling 1. Position unit at end of trench, several feet from spoils. Aim tractor at outer edge of spoils.
The RT80Q is programmed to operate with the original attachment configuration. If you change attachments, contact your Ditch Witch dealer to make sure the electronic programming is updated. If you change attachments without updating the electronic programming, your attachment may not function...
Proper lubrication and maintenance protects Ditch Witch equipment from damage and failure. Service intervals listed are for minimum requirements. In extreme conditions, service machine more frequently. Use only recommended lubricants. Fill to capacities listed in “Fluid Capacities” under “RT80Q Tractor” on page 187.
Biodiesel blends up to 5% (B5) are approved for use in this unit. The fuel used must meet the specifications for diesel fuel shown above. Extra attention is needed when using biodiesel, especially when operating in cold weather or storing fuel. Contact your Ditch Witch dealer or the engine manufacturer for more information.
RT80Q Operator’s Manual Service - 146 Recommended Lubricants/Service Key Engine Oil Temperature Chart Temperature range anticipated before next oil change...
RT80Q Operator’s Manual Service - 147 10 Hour 10 Hour Location Task Notes TRACTOR Check engine oil level Check air filter Check coolant level DEAC Check water separator and fuel filter Check hydraulic fluid Check hydraulic hoses Check radiator/oil cooler...
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RT80Q Operator’s Manual Service - 148 10 Hour Tractor Check Engine Oil Level Check engine oil at dipstick (1) before operation and every 10 hours thereafter. Add DEO at fill (2) as necessary to keep oil level at highest line on dipstick.
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RT80Q Operator’s Manual Service - 149 10 Hour Check Air Filter Check air filter restriction indicator (arrow) and clean dust trap every 10 hours. Change filters when restriction indicator reaches red zone. Do not attempt to clean filters. NOTICE: Only open the air filter canister when air restriction is indicated.
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RT80Q Operator’s Manual Service - 150 10 Hour Check Fuel Filter Water Separator Check water separator every 10 hours. Drain at plug (arrow) as needed until water is removed and fuel runs from drain. t33om031w.eps...
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RT80Q Operator’s Manual Service - 151 10 Hour Check Hydraulic Hoses Fluid or air pressure could pierce skin and cause injury or death. Stay away. To help avoid injury: • Before disconnecting a hydraulic line, turn engine off and operate all controls to relieve pressure.
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RT80Q Operator’s Manual Service - 152 10 Hour Check Radiator/Oil Cooler Check radiator/oil cooler for dirt, grass, and other debris every 10 hours. Clean with compressed air or spray wash as needed. Be careful not to damage fins with high pressure air or water.
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RT80Q Operator’s Manual Service - 153 10 Hour Trencher Lube Trencher Tail Roller Wipe zerks clean and lube every 10 hours with EPG. Lube roller zerks on both sides of boom. Lube Trencher Pivot Wipe five zerks located on right of trencher pivot clean and lube every 10 hours with EPG.
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RT80Q Operator’s Manual Service - 154 10 Hour Lube Trencher Auger Bearings Lube two auger bearing zerks (one on each side) every 10 hours with EPG. Lube Trencher Auger Shaft Lube four auger shaft zerks (two on each side) every 10 hours with EPG.
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10 Hour Check Digging Chain Teeth and Bits Check teeth (1) for wear every 10 hours. Replace worn teeth, using Ditch Witch replacement parts and maintaining original tooth pattern. For more efficient digging, contact your Ditch Witch dealer for information about the tooth pattern best suited to your jobsite.
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RT80Q Operator’s Manual Service - 156 10 Hour Check Boom Mounting Bolts Check 14 bolts (7 on each side) every 10 hours and ightened as necessary to keep bolts and other fasteners tight. Check for looseness or wear. Check that bolts are tightened to 250 ft•lb (28 N•m).
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RT80Q Operator’s Manual Service - 157 10 Hour Check Trench Cleaner Position Check trench cleaner position (if equipped) every 10 hours, or anytime the digging chain is adjusted or replaced. The trench cleaner is properly positioned when there is 3-4 in (76-102 mm) between the digging teeth and the inside of the trench cleaner shoe (A).
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RT80Q Operator’s Manual Service - 158 10 Hour Plow Lube Plow Pivots Lube pivots every 10 hours with EPG. Check Plow Vibrator Oil Check plow vibrator oil on each side of vibrator every 10 hours. With vibrator horizontal, oil should be halfway up sight glass (2). Add MPL as needed at fill (1).
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RT80Q Operator’s Manual Service - 159 10 Hour Check Plow Arm Pins and Bushings Check plow arm pins and bushings every 10 hours. Tighten as needed. t33om024w.eps Check Plow Connector Pivots Visually check pivots every 10 hours for wear or damage.
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RT80Q Operator’s Manual Service - 161 50 Hour Trencher Check Trencher Gearbox Oil Check oil at sight tube every 50 hours. Keep oil level at horizontal line (shown) on housing. If necessary, add MPL at fill plug. Plow Change Plow Vibrator Oil Change plow vibrator oil after first 50 hours of operation.
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RT80Q Operator’s Manual Service - 163 100 HOUR Check Track Tension Check track tension every 100 hours. To check: 1. Elevate unit on jackstands or lifting devices capable of holding the weight of the tractor. 2. Measure tension using one of the methods below.
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RT80Q Operator’s Manual Service - 164 100 HOUR Inspect Track Rollers and Sprocket Inspect track rollers and sprocket for wear every 100 hours. Replace as needed. t33om036w.eps Plow Check Shear Mounts Check shear mounts for wear every 100 hours. Replace as needed.
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2. Use plow lift control to put hydraulic load on pivot joints. Do not raise plow. 3. As hydraulic load is applied and released, visually check joints for motion. If motion is observed, contact your Ditch Witch dealer. t33om028w.eps To test lower pivot: 1. Lower plow to ground.
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RT80Q Operator’s Manual Service - 167 250 Hour Check Ground Drive Gearbox Oil Check oil level at fill (shown) every 250 hours. Keep level at raised horizontal line on gearbox. Add MPL as needed. t33om039w.eps Check Differential Oil Check oil level at fill (shown) every 250 hours.
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RT80Q Operator’s Manual Service - 169 500 Hour Change Engine Oil and Filter Regular engine oil and filter change interval is ® 500 hours only if using John Deere Plus-50 ACEA E4/E5. Oil capacity is 8 qts (7.6 L). To change: 1.
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RT80Q Operator’s Manual Service - 170 500 Hour Change Hydraulic Fluid and Filter Change hydraulic fluid and filter every 500 hours. Change hydraulic fluid and filter every 250 hours if jobsite temperature exceeds 100°F (38°C) more than 50% of the time.
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RT80Q Operator’s Manual Service - 171 500 Hour Plow Change Plow Vibrator Oil Change plow vibrator oil every 500 hours. If normal operating temperature exceeds 100° F (38° C), change plow vibrator oil every 250 hours. Drain oil at drain plug (2). Replace plug and move plow vibrator to horizontal position.
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RT80Q Operator’s Manual Service - 172 500 Hour Trencher Adjust Headshaft Bearing Adjust headshaft bearing every 500 hours. To adjust: 1. Remove cover. Remove bolts attaching trenching attachment motor to gearbox. 2. Remove bolt and washers in left end of headshaft.
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RT80Q Operator’s Manual Service - 174 1000 Hour Change Planetary Wheel End Oil Change wheel end oil every 1000 hours. To change: 1. Position wheel with plug at bottom. 2. Remove plug. 3. Drain oil. 4. Reposition wheel with plug at midway position.
RT80Q Operator’s Manual Service - 175 2000 Hour 2000 Hour Location Task Notes TRACTOR Change engine coolant if proper SCA levels are not maintained when using Cool-Gard or if using approved coolant other than Cool-Gard; see “5000 Hour” on page 176 if proper...
RT80Q Operator’s Manual Service - 176 5000 Hour 5000 Hour Location Task Notes TRACTOR Change engine coolant if proper SCA levels are maintained when using Cool- Gard; see “2000 Hour” on page 175 if proper SCA levels are not maintained when using Cool-Gard or if...
RT80Q Operator’s Manual Service - 177 As Needed As Needed Location Task Notes TRACTOR Adjust parking brake Clean radiator fins Check seatbelt and seatbelt mounting hardware TRENCHER Replace digging chain Check restraint bar position 400 ft•lb (542 N•m) Check trench cleaner position option.
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RT80Q Operator’s Manual Service - 178 As Needed Tractor Adjust Parking Brake Adjust parking brake as needed. To adjust: 1. Release parking brake. 2. Remove orange sleeve. 3. Twist lever clockwise to tighten. 4. Engage parking brake to test tension. If tension is too tight, the brake lever will not t33om046w.eps...
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RT80Q Operator’s Manual Service - 179 As Needed Inspect Seat Belt Check seat belt and mounting hardware as needed. Inspect the webbing, buckle and latch, retractor, and mounting hardware. Buckle and Latch Check that the buckle and latch (1) are not broken or corroded.
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RT80Q Operator’s Manual Service - 180 As Needed Trencher Replace Digging Chain Visually check digging chains for wear on teeth (1), rollers, and sidebars (2). Check pins (3) and bushing wear by measuring distance between chain pins and comparing it with a new chain.
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RT80Q Operator’s Manual Service - 181 As Needed 8. Loop cable through links nearest connector pin. Fluid pressure could pierce skin and cause injury or death. Stay away. To help avoid injury: • Service digging boom grease cylinder only while standing on opposite side of boom.
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RT80Q Operator’s Manual Service - 182 As Needed To install chain: 1. Lay chain on ground with teeth down and pointed toward unit. 2. Fasten and adjust seatbelt. 3. Start tractor. See page 78 for start-up procedures. 4. Disengage parking brake and verify parking brake indicator is off.
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RT80Q Operator’s Manual Service - 183 As Needed Check Trench Cleaner Position Check trench cleaner position (if equipped) anytime the digging chain is adjusted or replaced. The trench cleaner is properly positioned when there is 3-4 in (76-102 mm) between the digging teeth and the inside of the trench cleaner shoe (A).
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RT80Q Operator’s Manual Service - 184 As Needed Plow Clean Feed Tube Clean feed tube as needed. Replace Sod Cutter and Blade Replace worn sod cutter and plow blade as needed.
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RT80Q Operator’s Manual Service - 185 As Needed Check Plow Blade Bolts Check plow blade bolts as needed. If loose, use Loctite® 242 (blue) and tighten bolts to 210 ft•lb (285 N•m). Backhoe Replace Pins and Bushings Replace pins (1) and bushings (2) when worn or...
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RT80Q Operator’s Manual Service - 186 As Needed...
RT80Q Operator’s Manual Specifications - 187 RT80Q Tractor Specifications RT80Q Tractor t33om015w.eps Dimensions U.S. Metric Angle of approach 31° 31° Height 103 in 2.6 m Nose to rear mount length 112.3 in 2.9 m Length - transport 141.7 in 3.6 m...
RT80Q Operator’s Manual Specifications - 188 RT80Q Tractor General Ditch Witch model RT80Q tractor, 4-wheel drive, rigid frame, hydrostatic ground drive through rubber tracks, 4-wheel steering, hydrostatic attachment drive, riding unit. Operation U.S. Metric Forward speeds 1.5 mph 2.4 km/h Medium 3.3 mph...
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RT80Q Operator’s Manual Specifications - 189 RT80Q Tractor Power Plant U.S. Metric Engine: Deutz TD2011L04W, diesel, water cooled, direct injection, 4 cyl. turbocharged. EPA Tier 3; EU Stage IIIA Displacement 3.62 L 221 in Bore 3.78 in 96 mm Stroke 4.92 in...
RT80Q Operator’s Manual Specifications - 190 RT80Q Tractor Fluid Capacities U.S. Metric Fuel tank 30 gal 114 L Engine oil 8 qt 7.6 L Hydraulic reservoir 14 gal 53 L Hydraulic system 20 gal 76 L Cooling system 14 qt 13.3 L...
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RT80Q Operator’s Manual Specifications - 191 H810 Trencher H810 Trencher t33om056w.eps Dimensions U.S. Metric Angle of departure 30° 30° Trench depth, maximum 93 in 2.36 m Trench width, maximum 24 in 610 mm Boom travel down 65° 65° Boom travel up 50°...
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RT80Q Operator’s Manual Specifications - 192 H810 Trencher Operation U.S. Metric Headshaft speeds at 2600 engine rpm Ratio low 170 rpm 170 rpm Ratio standard 208 rpm 208 rpm Ratio high (not recommended) 280 rpm 280 rpm Digging chain speeds at 2600 engine rpm...
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RT80Q Operator’s Manual Specifications - 193 H813 Trencher H813 Trencher t33om057w.eps Dimensions U.S. Metric Angle of departure 26.6° 26.6° Trench depth, maximum 58.4 in 1.5 m Trench width, maximum 12 in 305 mm Boom travel down 55° 55° Boom travel up 51°...
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RT80Q Operator’s Manual Specifications - 194 H813 Trencher Attachment weight* 2422 lb 1099 kg Operation U.S. Metric Headshaft speeds @ 2600 engine rpm low speed motor 174 rpm 174 rpm standard speed motor 219 rpm 219 rpm high speed motor...
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RT80Q Operator’s Manual Specifications - 195 H832 Plow H832 Plow L2’ L2’ L2’ A3’ A3’ A3’ A’ A’ A’ A A t33om058w.eps Dimensions U.S. Metric Cover depth* 36 in 915 mm A’ Penetration* 40 in 1.02 m A3’ Angle of departure, transport, no blade 46.7°...
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Plow vibrator force @ 1800 rpm 35,215 lb 157 kN Maximum material diameter Pulled 3 in 80 mm 2 in 50 mm General U.S. Metric Attachment weight, without plow blade 2230 lb 1012 kg Counterweight required. Contact your local Ditch Witch dealer for counterweight requirements.
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RT80Q Operator’s Manual Specifications - 197 H853 Combo H853 Combo Trencher t33om059w.eps Dimensions U.S. Metric Trench depth, maximum 69 in 1.76 m Angle of departure 29° 29° Trench width 6-12 in 150-300 mm Boom travel up 49° 49° Boom travel down 56°...
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RT80Q Operator’s Manual Specifications - 198 H853 Combo Headshaft overhang 42.7 in 1.1 m *Left edge of machine is defined as outside of digging chain guard Operation U.S. Metric Headshaft speeds @ 2600 engine rpm low speed motor 174 rpm...
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RT80Q Operator’s Manual Specifications - 199 H853 Combo Plow L2’ L2’ L2’ A3’ A3’ A3’ A’ A’ A’ A A t33om060w.eps Dimensions U.S. Metric Cover depth* 36 in 915 mm A’ Penetration* 40 in 1.02 m Angle of departure, transport, 24” (610-mm) blade 25.3°...
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157 kN Maximum material diameter Pulled 3 in 76 mm 2 in 51 mm General U.S. Metric Attachment weight without boom, chain, or plow blade 3455 lb 1567 kg Counterweight required. Contact your local Ditch Witch dealer for counterweight requirements.
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RT80Q Operator’s Manual Specifications - 201 A820 Backhoe A820 Backhoe Dimensions U.S. Metric Transport height 113.5 in 2.9 m Ground clearance 36.6 in 929 mm Backhoe length, stowed 57.2 in 1.5 m Digging depth, max. 89 in 2.2 m Digging depth, 2” (0.6 m) flat bottom 88.2 in...
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RT80Q Operator’s Manual Specifications - 202 A820 Backhoe Backhoe or basic unit width 120 in 3.1 m Stabilizer spread, operating 91.8 in 2.3 m Leveling angle 6° 6° General U.S. Metric Bucket Width 12-18 in 305-460 mm Capacity 1.7-2.6 ft 0.05-.07 m...
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RT80Q Operator’s Manual Specifications - 203 RC80 Reel Carrier RC80 Reel Carrier t33om061w.eps Dimensions U.S. Metric Distance from backfill blade to outside edge of reel carrier with 73.5 in 1.9 m maximum diameter reel Maximum reel diameter 84 in 2.1 m...
Return damaged parts to dealer for inspection and warranty consideration if in warranty time frame. Order genuine Ditch Witch replacement or repair parts from your authorized Ditch Witch dealer. Use of another manufacturer's parts may void warranty consideration.
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Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK5 attachments).
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