Samsung HLN507W1X/XAA Service Manual
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Samsung HLN507W1X/XAA Service Manual

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DLP PROJECTION TELEVISION
DLP PROJECTION TELEVISION
Chassis :
L62A(N_Malibu)
Model :
HLN507W1X/XAA
1.
2.
3.
4.
5.
CONTENTS

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Summary of Contents for Samsung HLN507W1X/XAA

  • Page 1: Table Of Contents

    DLP PROJECTION TELEVISION Chassis : L62A(N_Malibu) Model : HLN507W1X/XAA DLP PROJECTION TELEVISION CONTENTS Alignment and Adjustments Exploded View and Parts List Electrical Parts List Block Diagrams Schematic Diagrams...
  • Page 2 ELECTRONICS © Samsung Electronics Co., Ltd. SEP. 2003 This Service Manual is a property of Samsung Electronics Co.,Ltd. Printed in Korea Any unauthorized use of Manual can be punished under applicable AA82-01046A International and/or domestic law.

  • Page 3: Alignment And Adjustments

    Screen upper and lower adjustments POS-Y 0 ~ 31 Screen left and right adjustments POS-X Philips LAMP Philips,Thoshiba,Osram,Nosync Lamp type selection Terminal that controls the motor of the color wheel 0 ~ 359 DELAY NORMAL Vertical Flip Operation V-FLIP NORMAL/FLIP Samsung Electronics...
  • Page 4 Auto Adjust Auto Adjustment Function execution (Only PC mode) Auto Color Auto Color Function execution (Only PC mode) Min Y Vaule 0 ~ 255 Max Y Vaule 0 ~ 255 Sharpness-H 6 ~ 11 Sharpness-V 6 ~ 11 Samsung Electronics...
  • Page 5 0 ~ 1023 TEST PATTERN Crossfade 0 ~ 255 R_LIMIT R_NOISE_TH2_F 0 ~ 255 Brightness adjustment for the high-light parts of the screen Sub_Contrast 0 ~ 150 Sub_Brightness 0 ~ 500 Brightness adjustment for the low-light parts of the screen Samsung Electronics...
  • Page 6 V-Saturation adjustment U-Saturation 0 ~ 63 U-Saturation adjustment PLLTCM Very Fast Very Fast / Fast / Slow / Very Slow Selection PLLTCS Very Fast Very Fast / Fast / Slow / Very Slow Selection ADC ADJ_M 0 ~ 63 Samsung Electronics...
  • Page 7 0 ~ 999 WB Spread Movement to DVI Mode DVI source Move TV~480i D-White-X 100 ~ 400 D-White-X adjustment D-White-Y 100 ~ 400 D-White-Y adjustment Note : Active Input will be displayed at the bottom of the Menu. Samsung Electronics...
  • Page 8 Time which the screen will be black while switching channels Mute Time 70 * 10ms Aging Pattern White, Red, Blue, Green Time for which the lamp has been used Lamp Life Samsung Electronics...
  • Page 9 Alignment and Adjustment 1-2 Contents Failure Repair Methods Samsung Electronics...
  • Page 10 Alignment and Adjustments Samsung Electronics...
  • Page 11 Alignment and Adjustments Samsung Electronics...
  • Page 12 Alignment and Adjustments 1-10 Samsung Electronics...
  • Page 13 Alignment and Adjustments Samsung Electronics 1-11...
  • Page 14 Alignment and Adjustments 1-12 Samsung Electronics...
  • Page 15 Alignment and Adjustments Samsung Electronics 1-13...
  • Page 16 Alignment and Adjustments 1-14 Samsung Electronics...
  • Page 17 Alignment and Adjustments 1-3 ASSY PCB ANALOG Service Manual Samsung Electronics 1-15...
  • Page 18 Alignment and Adjustments 1-16 Samsung Electronics...
  • Page 19 Alignment and Adjustments 1-4 ASSY PCB DIGITAL Service Manual Samsung Electronics 1-17...
  • Page 20 Alignment and Adjustments 1-18 Samsung Electronics...
  • Page 21 Alignment and Adjustments Samsung Electronics 1-19...
  • Page 22 Alignment and Adjustments 1-5 ASSY PCB DMD Service Manual 1-20 Samsung Electronics...
  • Page 23 Alignment and Adjustments Samsung Electronics 1-21...
  • Page 24 Alignment and Adjustments 1-22 Samsung Electronics...
  • Page 25 Alignment and Adjustments Samsung Electronics 1-23...
  • Page 26 Alignment and Adjustments 1-24 Samsung Electronics...
  • Page 27 Alignment and Adjustments Samsung Electronics 1-25...
  • Page 28 Alignment and Adjustments 1-6 ASSY PCB POWER Service Manual 1-26 Samsung Electronics...
  • Page 29 Alignment and Adjustments 1-7 SERVICING AND CONTROLLING LAMP Samsung Electronics 1-27...
  • Page 30 Alignment and Adjustments 1-28 Samsung Electronics...
  • Page 31 Alignment and Adjustments Samsung Electronics 1-29...
  • Page 32 Alignment and Adjustments 1-8 Quick Parts Reference 1-30 Samsung Electronics...
  • Page 33 3. Move the focus adjustment dial to the colckwise or counter clockwise until the picture is clearly displayed. (Fig. 2) 4. Reposition the Focus Cover in the Optical Engine. (Fig. 3) 5. Check the focus adjustment. 6. Repeat adjustment 1~5, If nessary. Samsung Electronics 1-31...
  • Page 34 Alignment and Adjustments 1-32 Samsung Electronics...
  • Page 35 4. Hold the knob of the lamp and pull it out. 5. Re-assemble with a new lamp in the reverse order. Class. Lamp (Watt) Label Color TOSHIBA 100W (WHITE) BP96-00224A OSRAM 100W (BLUE) BP96-00224D OSRAM 120W (GREEN) BP96-00224B PHILIPS 100W (RED) BP96-00224C (ORANGE) PHILIPS 120W BP96-00224E Samsung Electronics 1-33...
  • Page 36 1. Loosen the two screws which hold the lamp in place, and then remove the lamp. 2. Loosen the screw which holds the connector in place. 3. Loosen the four screws on the ballast board. 4. Replace it with a new board and re-assemble it in the reverse order. 1-34 Samsung Electronics...
  • Page 37 Alignment and Adjustments 1-11-3 Color Wheel : When wheel noise occurs. 1. Remove the three screws. 2. Remove the dust- preventing tape. 3. Lift up the C/W cover. Loosen the two screws and remove the lamp. Samsung Electronics 1-35...
  • Page 38 ❈ Be careful not to dirty the light tunnel with foreign materials. Remove the screw at the side of the light tunnel. Remove the three screws * Caution: Never touch the color wheel. and replace the Touch only the instruments. color wheel ASSY. 1-36 Samsung Electronics...
  • Page 39 1-11-4 Screen Tilt : When the screen tilts, or the image position deviates. Remove the bottom cover. Remove the cover of the Fix the safety switch on the right with tape so that signal terminal. the set can be turned on after removing the bottom cover. Samsung Electronics 1-37...
  • Page 40 Alignment and Adjustments Remove the four screws on the upper and lower part of the digital board bracket, and remove the whole assembly without removing the cable. 1-38 Samsung Electronics...
  • Page 41 ❈ Even when those screws are removed, the board does not separate, it can be moved within the adjustable range because there is a spring screw at the center that holds it. Samsung Electronics 1-39...
  • Page 42 First, tighten the two screws on the left of the DMD board and then slowly tighten the one screw on the bottom right. Be careful not to touch the board while screwing. (When using an electric-powered screwdriver, be careful that the torque is not too high.) 1-40 Samsung Electronics...
  • Page 43 Alignment and Adjustments 1-11-5 Failure that occurs when the vertical line or the raster is skipped: Always, make sure to replace the DMD board. White or Black VERTICAL LINE HORIZONTAL Black Bar Samsung Electronics 1-41...
  • Page 44 Remove the three spring screws at the center area completely. ❈ After replacing it with a new DMD board, tighten screw spring #3 using weak power (below 8kgf). Then, lightly tighten screws #1 and #2 without tightening them completely. 1-42 Samsung Electronics...
  • Page 45 ❈ When the adjustment is completed, assemble it by half, as shown in the figure, and re-check the picture position. If there is no problem, assemble the bottom cover and tighten the screws. Samsung Electronics 1-43...
  • Page 46 Alignment and Adjustments 1-11-6 Foreign Material Failure: Foreign material appears on the screen like a rainbow with pink and pale green streaks. 1-44 Samsung Electronics...
  • Page 47 Alignment and Adjustments < Service Method > 1. Remove the three screws. 2. Remove the dust- preventing tape. 3. Lift up the C/W cover. Loosen the two screws and remove the lamp. Samsung Electronics 1-45...
  • Page 48 180 degreeangle. - This failure can occur only when there is dust on the output part. Any dust on the input parts are extinguished by heat ❈ Re-assemble the ASSY in reverse order. 1-46 Samsung Electronics...
  • Page 49 BP96-00224E 2. COLOR WHEEL ASSY (BP96-00250A) 1) COLOR WHEEL 2) HOLDER (MOLD) 3) SENSOR PCB 4) SENSOR CABLE 5) COLOR WHEEL SIGNAL CABLE 4. 92 x 92 FAN ASSY 3. DMD ASSY (BP94-00476A) FAN + SQUARE RUBBER Samsung Electronics 1-47...
  • Page 50 1. Loosen the two screws at the left and right side back cabinet each other, as like the picture. 2. After removing cover, loosen the Screw (left,light side) and re-assemble front cover Grille. 3. When you re-assemble, try it in the reverse order. 1-48 Samsung Electronics...
  • Page 51 2. Remove the cover. 3. Prepare the duster that is wound a piece of soft cloth, as like the picture. 4. Cleanse in side of the set. 5. After cleansing inside of the set. reassemble the cover. Samsung Electronics 1-49...
  • Page 52 * Input Method : Select CCA of Factor y mode Select DVI sour ce Move Input the CCA VALUE( R,G,B and White) which was attached on engi ne as like the picture Select CCA ON Exit Factory mode. Fig. 1 Label affix form 1-50 Samsung Electronics...
  • Page 53 - CCA value input Metho d (Remocon KEY contr ol Method ) +100 Value Up KEY [ +100 KEY] -100 Value Down KEY [PRE- CH KEY] Value Up KEY [JOYSTIC UP KEY] Value Down KEY [JOYSTIC DOWN KEY] Samsung Electronics 1-51...

  • Page 54: Side Panel Buttons

    Connect the audio signal from a camcorder or video game. ˇ S-VIDEO INPUT JACK œ HLN507W1/HLN5065W1 ST50L2HX/ST61L2HX1 Connect an S-video signal from a camcorder or video game. HLN617W1 (S-Video 3 jack and Audio L/R input 3 are used in conjunc- tion.) 1-52 Samsung Electronics...

  • Page 55: Rear Panel Jacks

    Connect to the video output port on your PC. VIDEO/AUDIO MONITOR OUTPUT jacks Sends a video signal from the TV to an external source, such as a VCR. Note: Monitor Out is available only in RF, Video and S-Video modes. Samsung Electronics 1-53...
  • Page 56 • It takes about 30 seconds for the TV to warm up, so normal brightness may not appear immediately. • The TV has a fan to keep the inside lamp from overheating. You’ll occasionally hear it working. 1-54 Samsung Electronics...

  • Page 57: Remote Control

    24. DNIe Activates DNIe (Digital Natural Image engine). 11. MODE Selects a target device to be controlled by the Samsung remote control (i.e., TV, 25. PIP controls VCR, Cable, or DVD). SWAP : Exchanges the video signal that is currently displayed on the main screen with 12.
  • Page 58 Alignment and Adjustments MEMO 1-56 Samsung Electronics...

  • Page 59: Exploded View And Parts List

    Exploded View & Parts List 2. Exploded View & Parts List 2-1 HLN507W1X/XAA Code No Description Specification Q’ty S.N.A You can search for the updated part code through ITSELF web site. URL : http://itself.sec.samsung.co.kr AA64-01789V CABINET FRONT;507W1X,HIPS,HB,GRY,DGM1262 CIS3 AA64-01790B CABINET-MIDDLE;50L2,HIPS,HB,G4309,SV-012...
  • Page 60 18. L ENS- PRJ- E6 17. L ENS- PRJ- E7 7. MIRROR- I L L - M1 16. L ENS- PRJ- E8 11. DMD PANEL 15. L ENS- PRJ- E9 14. L ENS- PRJ- E10 12. GL ASS- TI R PRI SM Samsung Electronics...
  • Page 61 PI=31,R1=0,R2=23.2(ASP),B270,T=6.5 BN67-00060A MIRROR-ILL-M2 GLASS,39x36,NTR,T3,FRONT COATING ACM+B/E 6003-000259 SCREW-TAPTITE BH,+,B,M3,L8,ZPC(YEL) S/L+H/L 6003-000257 SCREW-TAPTITE PH,+M2,L6,ZPC(YEL),SM20C P/R+B/R 6003-000259 SCREW-TAPTITE BH,+B,M3,L8,ZPC(YEL) B/R+C/M 6003-000259 SCREW-TAPTITE BH,+B,M3,L8,ZPC(YEL) CCM+HCM 6001-000768 SCREW-TAPTITE BH,+,M2,L12,ZPC(YEL),SM20C CCC+CCM 6003-000259 SCREW-TAPTITE BH,+,B,M3,L8,ZPC(YEL) CCM+H/L SCM+HCM 6003-000257 SCREW-TAPTITE PH,+,M2,L6,ZPC(YEL),SM20C AA61-01164A HOLDER-PANEL AA61-01166A BRKT-LENS(E4) Samsung Electronics...
  • Page 62 MAKER DESCRIPTION CODE NO LAMP-MERCURY-TS AA47-00007A OSRAM LAMP-MERCURY-OS BP47-00002A LAMP-BALLAST-TS AA47-00008A OSRAM LAMP-BALLAST-OS BP47-00003A OCLI 50"W MIRROR-FRONT BP67-00033A OCLI 61"W MIRROR-FRONT BP67-00035A TOPPAN 50" LENTI AA67-00169A TOPPAN 61" LENTI BP64-00099A TOPPAN 50" FRESNEL AA67-00172A TOPPAN 61" FRESNEL BP64-00098A Samsung Electronics...

  • Page 63: Electrical Parts List

    ASSY PCB POWER;HLN507W1X/XAA,L62A,VE T0027 BP94-00476A ASSY PCB S-DMD;HLN507W1X/XAA,L62A,VE T0027 BP94-00476A ASSY PCB S-DMD;HLN507W1X/XAA,L62A,VE T0073 BP94-00566D ASSY PCB MAIN;HLN507W1X/XAA,L62A,VE T0245 BP94-01479A ASSY PCB MISC-KEY CONTROL;HLN507W1X/XAA, T0137 BP94-01480A ASSY PCB MISC-LED;HLN507W1X/XAA,L62A,VE T0264 BP94-01481A ASSY PCB MISC-DETECTOR S/W;HLN507W1X/XAA T0132 BP94-01482A ASSY PCB MISC-DIGITAL;HLN507W1X/XAA,L62A T0287 BP94-02109B ASSY PCB MISC-S/CASE;VE 507W1X...
  • Page 64 MEMO Samsung Electronics...

  • Page 65: Block Diagrams

    Block Diagram 4. Block Diagram 4-1 System Block Diagram This Document can not be used without Samsung’s authorization. Samsung Electronics...
  • Page 66 Block Diagram 4-2 Analog Board Block Diagram This Document can not be used without Samsung’s authorization. Main SIF Sub SIF Samsung Electronics...
  • Page 67 Block Diagram 4-3 Digital BOard Block Diagram This Document can not be used without Samsung’s authorization. Samsung Electronics...
  • Page 68 Block Diagram 4-4 Driver Board Block Diagram This Document can not be used without Samsung’s authorization. Samsung Electronics...
  • Page 69 Block Diagram 4-5 SMPS Board Block Diagram This Document can not be used without Samsung’s authorization. Samsung Electronics...

  • Page 70: Schematic Diagrams

    Schematic Diagrams 5. Schematic Diagrams 5-1 ANALOG 5-1-1 Tuner This Document can not be used without Samsung’s authorization. TP01 TP02 TP01 TP02 Samsung Electronics...
  • Page 71 Schematic Diagrams 5-1-2 AV Switch This Document can not be used without Samsung’s authorization. TP03 TP03 TP04 TP04 TP05 TP06 TP07 TP05 TP09 TP10 TP06 TP07 TP08 TP10 TP09 Samsung Electronics...
  • Page 72 Schematic Diagrams 5-1-3 3D-Comb This Document can not be used without Samsung’s authorization. Samsung Electronics...
  • Page 73 Schematic Diagrams 5-1-4 Sound This Document can not be used without Samsung’s authorization. TP11 TP11 TP12 TP12 Samsung Electronics...
  • Page 74 Schematic Diagrams 5-1-5 AV Input This Document can not be used without Samsung’s authorization. Samsung Electronics...
  • Page 75 Schematic Diagrams 5-2 DIGITAL 5-2-1 Input This Document can not be used without Samsung’s authorization. TP13 TP15 TP14 TP16 TP17 TP13 TP14 TP15 TP16 TP17 Samsung Electronics...
  • Page 76 Schematic Diagrams 5-2-2 Signal Mux This Document can not be used without Samsung’s authorization. TP18 TP19 TP18 TP20 TP19 TP20 TP18 TP20 TP19 Samsung Electronics...
  • Page 77 Schematic Diagrams 5-2-3 VSP9437 This Document can not be used without Samsung’s authorization. TP18 TP19 TP23 TP20 TP21 TP21 TP22 TP22 TP18 TP23 TP20 TP19 Samsung Electronics...
  • Page 78 Schematic Diagrams 5-2-4 FLI2310 This Document can not be used without Samsung’s authorization. TP24 TP25 TP25 TP24 Samsung Electronics...
  • Page 79 Schematic Diagrams 5-2-5 GM1501 This Document can not be used without Samsung’s authorization. TP26 TP27 TP28 TP29 TP29 TP26 TP27 TP28 5-10 Samsung Electronics...
  • Page 80 Schematic Diagrams 5-2-6 DNIE This Document can not be used without Samsung’s authorization. TP30 TP31 TP32 TP33 TP32 TP33 TP31 TP30 Samsung Electronics 5-11...
  • Page 81 Schematic Diagrams 5-2-7 LVDS Transmitter This Document can not be used without Samsung’s authorization. TP34 TP34 TP34 TP34 TP34 5-12 Samsung Electronics...
  • Page 82 Schematic Diagrams 5-2-8 Flash Memory This Document can not be used without Samsung’s authorization. Samsung Electronics 5-13...
  • Page 83 Schematic Diagrams 5-2-9 MISC Connector This Document can not be used without Samsung’s authorization. 5-14 Samsung Electronics...
  • Page 84 Schematic Diagrams 5-3 DMD 5-3-1 LVDS Receiver This Document can not be used without Samsung’s authorization. TP30 TP31 TP32 TP34 TP34 TP34 TP33 TP34 TP30 TP33 TP31 TP32 TP34 TP34 Samsung Electronics 5-15...
  • Page 85 Schematic Diagrams 5-3-2 DDP1010 This Document can not be used without Samsung’s authorization. TP31 TP32 TP32 TP32 TP31 5-16 Samsung Electronics...
  • Page 86 Schematic Diagrams 5-3-3 DMD Panel This Document can not be used without Samsung’s authorization. Samsung Electronics 5-17...
  • Page 87 Schematic Diagrams 5-3-4 DAD1000 This Document can not be used without Samsung’s authorization. TP35 TP35 TP35 TP36 TP36 TP35 5-18 Samsung Electronics...
  • Page 88 Schematic Diagrams 5-3-5 Flash Memory This Document can not be used without Samsung’s authorization. Samsung Electronics 5-19...
  • Page 89 Schematic Diagrams 5-3-6 Connector This Document can not be used without Samsung’s authorization. TP36 TP37 TP37 TP36 TP36 5-20 Samsung Electronics...
  • Page 90 Schematic Diagrams 5-4 POWER This Document can not be used without Samsung’s authorization. Samsung Electronics 5-21...

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