Owner’s Manual and Installation Instructions Liquid-cooled Recreational Vehicle Generator • Model: 005432-0 QUIETPACT™ 85D This manual should remain with the unit.
INTRODUCTION The operator (i.e., the driver) is responsible for the proper and safe use of the vehicle and its equipment, Thank you for purchasing this model by Generac and for the safety of all vehicle occupants. Before Power Systems, Inc. This model is designed and man- using this equipment, we strongly recommend that ufactured to supply electrical power for recreational the operator read this manual and thoroughly under-...
Table of Contents Recreational Vehicle Generator Part I – Owner’s Manual Part II – Installation Instructions Introduction ........Inside Front Cover Safety Rules ..............18 Read This Manual Thoroughly ........IFC Section 1 – General Information ....... 20 Contents ..............IFC Operation and Maintenance ........IFC Purpose and Scope of the Manual .....
Safety Rules Recreational Vehicle Generator SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted in potential hazard areas of the recreational vehicle. Safety should be stressed to all operators and potential operators of this equipment. •...
Page 5
Safety Rules Recreational Vehicle Generator • When working on this equipment, remain alert • Never wear jewelry when working on this equip- at all times. Never work on the equipment when ment. Jewelry can conduct electricity, resulting in physically or mentally fatigued. electric shock, or may get caught in moving com- ponents, causing, injury.
Section 1 – General Information Recreational Vehicle Generator GENERATOR IDENTIFICATION Please record the following information from the generator DATA LABEL or information label, located below the user control panel. 1. Model Number _____________________ 2. Serial Number __________________ 3. kW Rating _________________________ 4.
Section 1 – General Information Recreational Vehicle Generator GENERATOR APPLICABILITY GENERATOR AC CONNECTION These generators have been designed and manufac- SYSTEM tured for supplying electrical power to recreational This generator is equipped with dual-stator AC power vehicles. DO NOT modify the generator nor use it for windings.
Page 8
Section 1 – General Information Recreational Vehicle Generator NOTE: Ethylene glycol base antifreeze is poisonous. Some installations using a “shared” fuel tank may Do not use mouth to siphon coolant from the have a generator fuel pickup tube that is shorter radiator, recovery bottle, or any container.
Section 2 – Operation Recreational Vehicle Generator 1.5.6 GENERATOR 2.1.1 HOURMETER Rated Maximum Continuous AC Output at ... This indicates the length of time the engine/generator 85º F (29º C) Ambient ......8,500 Watts (8.5 kW) has operated, in hours and tenths of hours. Use the 100º...
Section 2 – Operation Recreational Vehicle Generator OPTIONAL REMOTE START/STOP NOTE: This generator is equipped with a plug-in connec- Depending on the installation, the generator may tor that can be interfaced with an optional remote have either a separate fuel tank or “share” the panel provided inside the vehicle.
Section 2 – Operation Recreational Vehicle Generator STOPPING THE GENERATOR DANGER 1. Turn OFF all electrical loads, using the means provided in the vehicle (such as, a main-line cir- Never sleep in the vehicle while the genset is cuit breaker or transfer switch). running unless the vehicle has a working carbon 2.
Section 2 – Operation Recreational Vehicle Generator 2.7.3 OVERSPEED SHUTDOWN • Induction-type motors (such as, those that run the vehicle’s furnace fan, refrigerator, air conditioner, A DC control circuit board senses engine speed from etc.) need about 2-1/2 time more watts of power the frequency of the alternator AC output.
Section 3 – Maintenance Recreational Vehicle Generator 2.8.2 OPERATION IN HIGH GRASS Figure 3.1 – Oil Maintenance Features OR BRUSH OIL FILL OIL DIPSTICK Never operate the generator while the vehicle is OPENING AND PLUG parked over high grass, weeds, brush, leaves, or REMOVABLE FRONT other combustible substance.
Section 3 – Maintenance Recreational Vehicle Generator SPARK ARRESTOR MUFFLER 8. Screw the new filter on by hand, until its gasket lightly contacts the oil filter adapter. Then, tighten The exhaust muffler supplied with the generator the filter an additional 3/4 to one turn. is a spark arrestor type.
Section 3 – Maintenance Recreational Vehicle Generator BATTERY MAINTENANCE All lead-acid batteries will discharge when not in use. The generator battery should be inspected per the Failure to provide and maintain a spark arres- “Service Schedule”. The following procedure should tor may be in violation of the law.
Section 3 – Maintenance Recreational Vehicle Generator DANGER Do not open or mutilate the battery. Released Do not remove the radiator pressure cap while electrolyte has been known to be harmful to the the engine is hot; otherwise, serious burns from skin and eyes, and to be toxic.
Section 3 – Maintenance Recreational Vehicle Generator 3.12 OUT-OF-SERVICE PROCEDURE 3.12.1 REMOVAL FROM SERVICE Prepare the generator for storage as follows: 1. Start the engine and let it run until it is thoroughly warmed up (at least five minutes), then shut off the engine.
Section 3 – Maintenance Recreational Vehicle Generator 3.13 SERVICE SCHEDULE ATTENTION: It is recommended that all service work be performed by the nearest Authorized Service Dealer. SYSTEM/COMPONENT PROCEDURE FREQUENCY X = Action Inspect Change Clean D = Daily W = Weekly R = Replace/Adjust as Needed M = Monthly Y = Yearly...
Safety Rules Recreational Vehicle Generator DANGER: For fire safety, installation of a generator into a recreational vehicle must comply strictly with NFPA 70 (latest edition), “National Electrical Code”, Article 551, and NFPA 1192 (latest edition), “Standard for Recreational Vehicles”. In addition, installation must comply with the manufacturer’s instructions and recommendations.
Page 21
Safety Rules Recreational Vehicle Generator ELECTRICAL HAZARDS FIRE HAZARDS • For fire safety, the generator must be installed • The generator covered by this manual produces and maintained properly. Installation always dangerous electrical voltages that can cause fatal must comply with applicable codes, standards, electrical shock.
Section 1 – General Information Recreational Vehicle Generator PURPOSE AND SCOPE 5. CSA Electrical Bulletin 946, available from the Canadian Standards Association, Housing and OF THE MANUAL Constructions Materials Section, 178 Rexdale Boulevard, Rexdale, Ontario, Canada, M9W 1R3. These Installation Instructions have been prepared especially for the purpose of familiarizing installers EQUIPMENT DESCRIPTION and owners of the applicable equipment with the...
Section 1 – General Information Recreational Vehicle Generator Major Features and Dimensions — Drawing No. 0G6806-A Figure 1.2 – Major Features and Dimensions (Drawing 0G6806-A)
Section 2 – Installation Recreational Vehicle Generator LOCATION AND SUPPORT • Whether the generator is mounted above the hori- zontal support tubing or suspended below the tub- Be sure the installation complies with all standards ing, the supporting frame used must be structur- and codes listed in the "Standards Booklets"...
Section 2 – Installation Recreational Vehicle Generator 2.1.4 GENERATOR RESTRAINT Figure 2.3 – Typical Compartment Construction Use four 3/8"-16 hardened steel bolts (Grade 5) to fasten the generator to the supporting frame or the support tubing. These bolts must pass through (a) the generator mounting base, (b) the compartment floor (if a compartment is used), and (c) the support- ing framework (Figure 2.2).
Page 26
Section 2 – Installation Recreational Vehicle Generator • Seams and joints of the galvanized steel (whether DANGER used as a liner or for the compartment itself) must be lapped and mechanically secured. Such seams Do not install sound insulation or any absorbent may be manufactured, welded, bolted, riveted, or material on the compartment floor interior.
Page 27
Section 2 – Installation Recreational Vehicle Generator 2.2.4 COMPARTMENT FLOOR CUTOUTS Figure 2.5 – Typical Noise Abatement Provide openings in the generator compartment for the following items (Figure 2.6): • Engine exhaust and cooling air outlets • Generator cooling air inlet and front service door •...
Section 2 – Installation Recreational Vehicle Generator COOLING AND VENTILATING AIR 2.3.2 COOLING AIR INLET OPENINGS It is absolutely essential that an adequate flow of The minimum size of the air inlet opening, whether air for cooling, ventilation, and engine combustion the generator is housed in a conventional compart- be supplied to the generator set.
Section 2 – Installation Recreational Vehicle Generator 2.3.4 TESTING THE INSTALLATION Figure 2.10 – Air Inlet Using Duct work The manufacturer recommends testing the installa- tion to be sure adequate cooling airflow is available to the unit, before placing the unit into service. If the unit shows signs of overheating, enlarge the air open- ings.
Page 30
Section 2 – Installation Recreational Vehicle Generator 2.4.2 GENERATOR FUEL SUPPLY LINES Because diesel fuels are less volatile than gasoline or gaseous fuels, they are considered safer from the standpoint of storage and handling. As a result, 2.4.2.1 Rigid Fuel Lines installers may tend to be careless in their installation Those lines used to supply fuel from a tank to the practices, which can result in poor engine perfor-...
Section 2 – Installation Recreational Vehicle Generator EXHAUST SYSTEM 2.5.2 EXHAUST SYSTEM SAFETY The generator exhaust system must be safely and • Maintain a clearance of at least 3 inches (76 mm) properly installed. Only approved exhaust system between exhaust system parts and any combus- parts must be used.
Section 2 – Installation Recreational Vehicle Generator • Use exhaust system parts recommended by the • If neutral conductors are used, they must be the manufacturer. Using unapproved exhaust mufflers same size as other leg wires. and exhaust system parts is the responsibility of •...
Page 33
Section 2 – Installation Recreational Vehicle Generator Figure 2.14 – Generator AC Output Leads 4. Renumber ground wire "44", located between the four-position terminal block and ground in Figure 2.15, as ground wire "33", as shown in T1 (Red) T2 Neutral (White) Figure 2.16.
Page 34
Section 2 – Installation Recreational Vehicle Generator 2.6.4 CONDUIT 2.6.5 POWER SUPPLY CORD Route the connections between the generator and the The power supply cord must comply with all appli- junction box through approved, flexible conduit. The cable codes, standards, and regulations. It must be following general rules apply: large enough to handle the full amperage to which it will be subjected.
Section 2 – Installation Recreational Vehicle Generator Figure 2.18 – Installation With Isolation Receptacle 2.7.2 BATTERY CABLES DANGER Using battery cables that are too long or too small in If the vehicle’s electrical circuits can be powered diameter may cause a drop in voltage, which causes by any other source of electricity (such as, a starting problems.
Section 2 – Installation Recreational Vehicle Generator 2. Connect the battery cable from the battery post, • Use tools with insulated handles; indicated by a NEGATIVE, NEG, or (-), to the • Wear rubber gloves and boots; vehicle frame ground connection (Figure 2.19). •...
Section 3 – Post-installation Start-up Checks Recreational Vehicle Generator CHECKS 2.8.1 REMOTE START/STOP CONNECTIONS 2. Refer to Part I, the “Starting the Generator” sec- tion, for cranking and starting instructions. The The following steps are necessary to connect the engine may require more cranking for initial remote start/stop option: starting, since the fuel lines have to be primed (use of the preheat switch will operate the genera-...
Section 3 – Post-installation Start-up Checks Recreational Vehicle Generator CHECKS INSTALLATION CHECKLIST EXHAUST SYSTEM ❑ Exhaust system complies with all applicable LOCATION AND SUPPORT codes. ❑ Generator is properly located. ❑ Exhaust system is properly and safely installed. ❑ Generator is properly supported. ELECTRICAL CONNECTIONS ❑...
Section 4 – Troubleshooting Recreational Vehicle Generator TROUBLESHOOTING GUIDE Problem Cause Correction The engine will not crank. 1. System control fuse blown 1. Replace fuse. 2. Loose corroded or defective 2. Tighten, clean, or replace, battery cables as necessary. 3. Defective engine Start/Stop 3.
Section 7 – Warranty Recreational Vehicle Generator FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT (for non-road Diesel engines rated under 19 kW) YOUR WARRANTY RIGHTS AND OBLIGATIONS The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), Generac Power Systems, Inc.
Page 71
Section 7 – Warranty Recreational Vehicle Generator OBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNER The new model year, class of diesel engine, and emission application determination for your engine are identified on the emission control information label affixed to the right-hand side of your engine's timing gear case. The warranty period begins on the date the new equipment is sold to the first retail purchaser.
Page 72
Proof-of-purchase is required and must be presented to a Generac Authorized Warranty Service Facility prior to the performance of any warranty service. All warranty expense allowances are subject to the conditions defined in Guardian’s Warranty Policies and Procedures Guide. THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING: •...
Need help?
Do you have a question about the QUIETPACT 85D and is the answer not in the manual?
Questions and answers