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Replacing the hard disk drive . . 150 Machine Type 9691 . 220 Replacing an optical drive . . 153 Replacing the diskette drive . 154 Chapter 11. Additional Service Replacing the rear fan assembly . . 155 Information ... . 227 Replacing the front fan assembly .
It is intended only for trained servicers who are familiar with Lenovo computer products. Before servicing a Lenovo product, be sure to read the Safety Information. See Chapter 2, “Safety information,” on page 3. The Symptom-to-FRU Index and Additional Service Information chapters are not ®...
FRU part numbers. Lenovo plans to transition to RoHS compliance well before the implementation date and expects its suppliers to be ready to support Lenovo’s requirements and schedule in the EU. Products sold in 2005, will contain some RoHS compliant FRUs.
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CAUTION: Electrical current from power, telephone, and communication cables can be hazardous. To avoid personal injury or equipment damage, disconnect the attached power cords, telecommunication systems, networks, and modems before you open the server/workstation covers, unless instructed otherwise in the installation and configuration procedures.
v Always look carefully for possible hazards in your work area. Examples of these hazards are moist floors, nongrounded power extension cables, power surges, and missing safety grounds. v Do not touch live electrical circuits with the reflective surface of a plastic dental mirror.
If any unsafe conditions are present, you must determine how serious the apparent hazard could be and whether you can continue without first correcting the problem. Consider these conditions and the safety hazards they present: v Electrical hazards, especially primary power (primary voltage on the frame can cause serious or fatal electrical shock).
v Prevent the part from touching your clothing. Most clothing is insulative and retains a charge even when you are wearing a wrist strap. v Use the black side of a grounded work mat to provide a static-free work surface. The mat is especially useful when handling ESD-sensitive devices.
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v Connect to properly wired outlets any equipment that will be attached to this product. v When possible, use one hand only to connect or disconnect signal cables. v Never turn on any equipment when there is evidence of fire, water, or structural damage.
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CAUTION: When replacing the lithium battery, use only Part Number 33F8354 or an equivalent type battery recommended by the manufacturer. If your system has a module containing a lithium battery, replace it only with the same module type made by the same manufacturer. The battery contains lithium and can explode if not properly used, handled, or disposed of.
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CAUTION: The power control button on the device and the power switch on the power supply do not turn off the electrical current supplied to the device. The device also might have more than one power cord. To remove all electrical current from the device, ensure that all power cords are disconnected from the power source.
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≥18 kg (37 lbs) ≥32 kg (70.5 lbs) ≥55 kg (121.2 lbs) Chapter 2. Safety information...
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PERIGO A corrente elétrica proveniente de cabos de alimentação, de telefone e de comunicações é perigosa. Para evitar risco de choque elétrico: v Não conecte nem desconecte nenhum cabo ou execute instalação, manutenção ou reconfiguração deste produto durante uma tempestade com raios. v Conecte todos os cabos de alimentação a tomadas elétricas corretamente instaladas e aterradas.
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CUIDADO: Ao substituir a bateria de lítio, utilize apenas uma bateria com Número de Peça 33F8354 ou um tipo de bateria equivalente recomendado pelo Se o seu sistema possui um módulo com uma bateria de lítio, substitua-o apenas por um módulo do mesmo tipo e do mesmo fabricante.
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CUIDADO: O botão de controle de alimentação do dispositivo e o botão para ligar/desligar da fonte de alimentação não desligam a corrente elétrica fornecida ao dispositivo. O dispositivo também pode ter mais de um cabo de alimentação. Para remover toda a corrente elétrica do dispositivo, assegure que todos os cabos de alimentação estejam desconectados da fonte de alimentação.
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DANGER Le courant électrique provenant de l’alimentation, du téléphone et des câbles de transmission peut présenter un danger. Pour éviter tout risque de choc électrique : v Ne manipulez aucun câble et n’effectuez aucune opération d’installation, d’entretien ou de reconfiguration de ce produit au cours d’un orage. v Branchez tous les cordons d’alimentation sur un socle de prise de courant correctement câblé...
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ATTENTION: Remplacer la pile au lithium usagée par une pile de référence identique exclusivement, (référence 33F8354), ou suivre les instructions du fabricant qui en définit les équivalences. Si votre système est doté d’un module contenant une pile au lithium, vous devez le remplacer uniquement par un module identique, produit par le même fabricant.
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≥18 kg (37 lbs) ≥32 kg (70.5 lbs) ≥55 kg (121.2 lbs) ATTENTION: Soulevez la machine avec précaution. ATTENTION: L’interrupteur de contrôle d’alimentation de l’unité et l’interrupteur dubloc d’alimentation ne coupent pas le courant électrique alimentantl’unité. En outre, le système peut être équipé de plusieurs cordonsd’alimentation. Pour mettre l’unité...
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VORSICHT An Netz-, Telefon- und Datenleitungen können gefährliche Spannungen anliegen. Aus Sicherheitsgründen: v Bei Gewitter an diesem Gerät keine Kabel anschließen oder lösen. Ferner keine Installations-, Wartungs- oder Rekonfigurationsarbeiten durchführen. v Gerät nur an eine Schutzkontaktsteckdose mit ordnungsgemäß geerdetem Schutzkontakt anschließen. v Alle angeschlossenen Geräte ebenfalls an Schutzkontaktsteckdosen mit ordnungsgemäß...
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CAUTION: Eine verbrauchte Lithiumbatterie nur durch eine Batterie mit der Teilenummer 33F8354 oder eine gleichwertige, vom Hersteller empfohlene Batterie ersetzen. Enthält das System ein Modul mit einer Lithiumbatterie, dieses nur durch ein Modul desselben Typs und von demselben Hersteller ersetzen. Die Batterie enthält Lithium und kann bei unsachgemäßer Verwendung, Handhabung oder Entsorgung explodieren.
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≥18 kg ≥32 kg ≥55 kg ACHTUNG: Arbeitsschutzrichtlinien beim Anheben der Maschine beachten. ACHTUNG: Mit dem Netzschalter an der Einheit und am Netzteil wird die Stromversorgung für die Einheit nicht unterbrochen. Die Einheit kann auch mit mehreren Netzkabeln ausgestattet sein. Um die Stromversorgung für die Einheit vollständig zu unterbrechen, müssen alle zum Gerät führenden Netzkabel vom Netz getrennt werden.
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PERICOLO La corrente elettrica proveniente dai cavi di alimentazione, del telefono e di comunicazione può essere pericolosa. Per evitare il rischio di scosse elettriche: v Non collegare o scollegare qualsiasi cavo oppure effettuare l’installazione, la manutenzione o la riconfigurazione del prodotto durante un temporale. v Collegare tutti i fili elettrici a una presa di alimentazione correttamente cablata e dotata di messa a terra.
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ATTENZIONE: Quando si sostituisce la batteria al litio, utilizzare solo il Numero parte 33F8354 o un tipo di batteria equivalente consigliato dal produttore. Se sul sistema è presente un modulo che contiene una batteria al litio, sostituirlo solo con un tipo di modulo dello stesso tipo della stessa casa di produzione.
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≥18 kg ≥32 kg ≥55 kg ATTENZIONE: Prestare attenzione nel sollevare l’apparecchiatura. ATTENZIONE: Il pulsante di controllo dell’alimentazione presente sull’unità e l’interruttore dell’alimentatore non disattivano l’alimentazione corrente fornita all’unità. E’ possibile che l’unità disponga di più cavi di alimentazione. Per disattivare l’alimentazione dall’unità, accertarsi che tutti i cavi di alimentazione siano scollegati dalla fonte di alimentazione.
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PELIGRO La corriente eléctrica procedente de cables de alimentación, teléfonos y cables de comunicación puede ser peligrosa. Para evitar el riesgo de descarga eléctrica: v No conecte ni desconecte los cables ni realice ninguna tarea de instalación, mantenimiento o reconfiguración de este producto durante una tormenta eléctrica.
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PRECAUCIÓN: Cuando sustituya una batería de litio, utilice solamente una batería número de pieza 33F8354 u otra de tipo equivalente recomendada por el fabricante. Si su sistema dispone de un módulo que contiene una batería de litio, reemplácelo sólo con el mismo tipo de módulo, del mismo fabricante. La batería contiene litio y puede explotar si no se utiliza, manipula o desecha correctamente.
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≥18 kg ≥32 kg ≥55 kg PRECAUCIÓN: Adopte procedimientos seguros al levantar el equipo. PRECAUCIÓN: El botón de control de alimentación del dispositivo y el interruptor de alimentación de la fuente de alimentación no desconectan la corriente eléctrica suministrada al dispositivo. Además, el dispositivo podría tener más de un cable de alimentación.
– Notification of new versions of tools and device drivers – Useful hints and tips ® To access the Lenovo Care program, open the Start menu from the Windows desktop, select All Programs, select Lenovo Care, and click Lenovo Care. Additional information resources If you have Internet access, the most up-to-date information for your computer is available from the World Wide Web.
Environment Air temperature: Operating at 0 - 3000 ft (914.4 m): 10° to 35°C (50° to 95°F) Operating at 3000 ft - 7000 ft (2134 m): 10° to 32°C (50° to 89.6°F) Non-operating: 10° to 60°C (50° to 140°F) Humidity:...
Environment Air temperature: Operating at 0 - 3000 ft (914.4 m): 10° to 35°C (50° to 95°F) Operating at 3000 ft - 7000 ft (2134 m): 10° to 32°C (50° to 89.6°F) Non-operating: 10° to 60°C (50° to 140°F) Humidity:...
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– What, when, where, single, or multiple systems? – Is the failure repeatable? – Has this configuration ever worked? – If it has been working, what changes were made prior to it failing? – Is this the original reported failure? v Diagnostics version –...
PC-Doctor for Windows is a diagnostic program that works through the Windows operating system. The PC-Doctor for Windows diagnostic program enables you to view symptoms and solutions for computer problems, access the Lenovo troubleshooting center, update system drivers, and review system information.
To create a diagnostic CD image, download a self-starting bootable CD image (known as an .iso image) of the diagnostic program from http:// www.lenovo.com/support/. After you download the image, you can create the CD using any CD burning software. If the computer does not have a CD burner or you do not have Internet access, see “Creating diagnostic diskettes.”...
7. When prompted, insert a blank, formatted diskette into the diskette drive and continue to follow the instructions on the screen. 8. When the operation is complete, remove the diskette and click Quit. 9. Insert another blank, formatted diskette into the diskette drive and continue to follow the instructions on the screen.
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Test results (N/A, PASSED, FAILED, ABORTED) are displayed in the field beside the test description and in the test log. See “Viewing the test log” on page 49. To select one or more tests, use the following procedure. 1. Open the corresponding test category. 2.
The Full Erase Hard Drive provides a DOS utility that performs the following: v Performs all the steps in Quick Erase. v Provides a DOS utility that writes random data to all sectors of the hard drive. v Provides an estimate of time to completion along with a visual representation of completion status.
v Contain at least one alphabetic character, one numeric character, and one symbol v Contain at least one of the following symbols: , . / ` ; ' [] v You can also use the space bar v Setup Utility program and hard disk drive passwords are not case sensitive v Not be your name or your user name v Not be a common word or a common name v Be significantly different from your previous password...
3. Select Security Profile by Device. 4. Select the desired devices and settings and press Enter. 5. Return to the Setup Utility program menu and select Exit and then Save Settings or Save and exit the Setup Utility. Note: If you do not want to save the settings, select Exit the Setup Utility without saving.
Advanced settings On some computer models the Advanced settings menu includes a setting to Enable/Disable HyperThreading. This feature works only with ® HyperThreading-aware operating systems, such as Microsoft Windows XP and ® Windows Vista . The default setting for HyperThreading is Enabled. However, if you select Set Defaults and are using an operating system other than Windows XP or Windows Vista, your computer performance might be degraded.
Diagnostic error codes Refer to the following diagnostic error codes when using the diagnostic tests. See “Running tests” on page 47 for the specific type for information about the Diagnostic programs. In the following index, X can represent any number. Diagnostic Error Code FRU/Action 000-000-XXX...
Diagnostic Error Code FRU/Action 000-196-XXX 1. Press F3 to review the log file BIOS test halt, error threshold exceeded 2. Re-start the test to reset the log file 000-197-XXX 1. Make sure the component that is called BIOS test warning out is connected and/or enabled.
Diagnostic Error Code FRU/Action 001-032-XXX System board System Device Controller failure 001-034-XXX 1. Reboot the system System Device Buffer Allocation failure 2. Flash the system. See “Flash update procedures” on page 227 3. Run memory test 4. System board 001-035-XXX System board System Device Reset condition detected 001-036-XXX...
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Diagnostic Error Code FRU/Action 001-254-XXX System board 001-255-XXX 001-256-XXX 001-257-XXX System DMA error 001-260-XXX System board 001-264-XXX System IRQ error 001-268-XXX 1. Device on IRQ1 System IRQ1 failure 2. System board 001-269-XXX 1. Device on IRQ2 System IRQ2 failure 2. System board 001-270-XXX 1.
Diagnostic Error Code FRU/Action 001-286-XXX System board 001-287-XXX 001-288-XXX System Timer failure 001-292-XXX 1. Run Setup and re-test System CMOS 2. System board RAM error 001-293-XXX 1. CMOS Battery System CMOS Battery 2. System board 001-298-XXX 1. Flash the system. See “Flash update System RTC date/time update failure procedures”...
Diagnostic Error Code FRU/Action 005-036-XXX 1. Video card, if installed Video Register error 2. System board 005-038-XXX 1. Video card, if installed System BIOS extension failure 2. System board 005-040-XXX 1. Video card, if installed Video IRQ failure 2. System board 005-195-XXX Information only Video Test aborted by user...
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Diagnostic Error Code FRU/Action 006-197-XXX 1. If a component is called out, make sure Diskette interface test warning it is connected and/or enabled 2. Re-run test 3. Replace the component that is called out in warning statement 4. Replace the component under test 006-198-XXX 1.
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Diagnostic Error Code FRU/Action 011-197-XXX 1. Make sure the component that is called Serial port test warning out is connected and/or enabled. See Chapter 6, “Using the Setup Utility,” on page 51 2. Re-run test 3. Replace the component that is called out in warning statement 4.
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Diagnostic Error Code FRU/Action 014-196-XXX 1. Press F3 to review the log file Parallel port test halt, error threshold 2. Re-start the test to reset the log file exceeded 014-197-XXX 1. Make sure the component that is called Parallel port test warning out is connected and/or enabled.
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Diagnostic Error Code FRU/Action 015-036-XXX System board USB port Register error 015-040-XXX 1. Run setup and check for conflicts USB port IRQ failure 2. Flash the system. See “Flash update procedures” on page 227 3. System board 015-195-XXX Information only USB port Test aborted by user Re-start the test, if necessary 015-196-XXX...
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Diagnostic Error Code FRU/Action 018-197-XXX 1. Make sure the component that is called PCI Card test warning out is connected and/or enabled. See Chapter 6, “Using the Setup Utility,” on page 51 2. Re-run test 3. Replace the component that is called out in warning statement 4.
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Diagnostic Error Code FRU/Action 020-198-XXX 1. If a component is called out, make sure PCI test aborted it is connected and/or enabled. See Chapter 6, “Using the Setup Utility,” on page 51 2. Flash the system and re-test. See “Flash update procedures”...
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Diagnostic Error Code FRU/Action 025-198-XXX 1. If a component is called out, make sure IDE interface test aborted it is connected and/or enabled. See Chapter 6, “Using the Setup Utility,” on page 51 2. Flash the system and re-test. See “Flash update procedures”...
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Diagnostic Error Code FRU/Action 030-198-XXX 1. If a component is called out, make sure SCSI interface test aborted it is connected and/or enabled. See Chapter 6, “Using the Setup Utility,” on page 51 2. Flash the system and re-test. See “Flash update procedures”...
Diagnostic Error Code FRU/Action 080-196-XXX 1. Press F3 to review the log file Game Port interface test halt, error threshold 2. Re-start the test to reset the log file exceeded 080-197-XXX 1. Make sure the component that is called Game Port interface test warning out is connected and/or enabled.
Diagnostic Error Code FRU/Action 086-197-XXX 1. Make sure the component that is called Mouse Port interface test warning out is connected and/or enabled. See Chapter 6, “Using the Setup Utility,” on page 51 2. Re-run test 3. Replace the component that is called out in warning statement 4.
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Diagnostic Error Code FRU/Action 170-0XX-XXX 1. Flash system Voltage Sensor(s) failure 2. System board 170-195-XXX Information only Voltage Sensor(s) Test aborted by user Re-start the test, if necessary 170-196-XXX 1. Press F3 to review the log file Voltage Sensor(s) test halt, error threshold 2.
Diagnostic Error Code FRU/Action 175-197-XXX 1. Make sure the component that is called Thermal Sensor(s) test warning out is connected and/or enabled. See Chapter 6, “Using the Setup Utility,” on page 51 2. Re-run test 3. Replace the component that is called out in warning statement 4.
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Diagnostic Error Code FRU/Action 215-000-XXX No action CD-ROM Drive Test Passed 215-XXX-XXX 1. CD-ROM Drive Cable CD-ROM Drive error 2. Check power supply voltages 3. CD-ROM drive 4. System board 217-000-XXX No action Hard Disk Drive Test Passed 217-25X-XXX 1. Hard Disk Drive Cable 217-26X-XXX 2.
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Diagnostic Error Code FRU/Action 415-000-XXX No action Modem Test Passed 415-XXX-XXX Remove the Modem and re-test the system Modem error Hardware Maintenance Manual...
Beep symptoms Beep symptoms are tones or a series of tones separated by pauses (intervals without sound) during POST. The following tables describes beep symptoms. Beep Symptom FRU/Action 2 short beeps Perform the following actions in order. CMOS setting error 1.
POST error codes Each time you power-on the system, it performs a series of tests that check the operation of the system and some options. This series of tests is called the Power-On Self-Test, or POST. POST does the following operations. v Checks some basic system-board operations v Checks the memory operation v Starts the video operation...
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POST Error Message Description/Action Press TAB to show POST screen Pressing the TAB key permits the user to toggle between the default POST display screen and a custom POST display screen. Error: Non-System disk or disk error The BIOS was unable to find a suitable boot Replace and press any key when ready device.
Miscellaneous error messages Message/Symptom FRU/Action Changing display colors Display/Monitor Computer will not power-off. See “Power 1. Power Switch Supply Problems” on page 55. 2. System Board 3. Riser card, if installed Computer will not RPL from server 1. Ensure that network is in startup sequence as first device or first device after diskette 2.
Message/Symptom FRU/Action Non-system disk or disk error-type message 1. Diskette Drive with a known-good diagnostic diskette. 2. System Board 3. Diskette Drive Cable Other display symptoms not listed above 1. Display (including blank or illegible display) 2. System Board Power-on indicator or hard disk drive in-use 1.
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c. Memory modules d. Extended video memory e. External Cache f. External Cache RAM g. Hard disk drive h. Diskette drive 3. Power-on the computer to re-test the system. 4. Repeat steps 1 through 3 until you find the failing device or adapter. If all devices and adapters have been removed, and the problem continues, replace the system board.
Rear connectors The following illustration shows the locations of the connectors on the rear of the computer. Standard mouse connector PCI Express 1x adapter or PCI Express x16 graphics adapter connector Parallel connector C/LFE connector (some models) Ethernet connector SPDIF connector (some models) Audio line in connector Audio line out connector Back surround connector (some...
Removing the cover Important Read Chapter 2, “Safety information,” on page 3 and “Handling electrostatic discharge-sensitive devices” on page 6 before opening the cover. This procedure describes how to remove the cover. 1. Remove any media (diskettes, CDs, or tapes) from the drives, shut down the operating system, and turn off all attached devices.
Locations The following illustration will help you locate the major FRUs in the computer. Fan plenum, fan, and heat sink Memory modules Microprocessor Power supply Optical drive PCI adapter or PCI Express x1 adapter connector Hard disk drive PCI Express x16 graphics adapter or PCI Express x1 adapter connector Diskette drive PCI Express x1 adapter or PCI...
Locating parts on the system board The machine types supported by this maintenance manual include several different system boards. Locate the appropriate machine type in one of the following sections. Machine types 9680 and 9681 Microprocessor fan connector Front USB connectors (2) Microprocessor and heat sink Battery Memory connector 1...
Machine types 9682 and 9683 Microprocessor and heat sink Front panel connector Microprocessor fan connector Power fan connector Memory connector 1 Front USB connectors (2) Memory connector 2 Serial (COM) connector Memory connector 3 Front audio connector Memory connector 4 PCI adapter connector Power connector PCI Express x1 adapter connectors...
Accessing system board components and drives You might need to remove the drive bay assembly to access system board components such as memory, the battery, and CMOS. To access system board components and the drives: 1. Remove the computer cover. See “Removing the cover” on page 85. 2.
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4. Using the blue handle 1 , lift and slide the drive bay assembly forward until the locating studs in the drive bay assembly are aligned with the slots on the sides of the chassis. Pull upward on the handle to remove the drive bay assembly completely from the chassis.
Replacing a memory module This procedure describes how to remove and replace a memory module. Installing memory This computer either has two or four connectors for installing double data rate 2 dual inline memory modules (DDR2 DIMMs). System boards with two connectors can accommodate a maximum of 2.0 GB of system memory.
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5. Slide the drive bay assembly towards the rear of the chassis until it snaps into position. 6. Reinstall the front bezel. 7. Go to “Completing the FRU replacement” on page 120. Chapter 8. Replacing FRUs - Desktop computers...
Replacing the CMOS battery If the CMOS battery fails, the date, time, and configuration information (including passwords) are lost. An error message is displayed when you turn on the computer. Important Refer to “Safety notices (multi-lingual translations)” on page 7 for information about replacing and disposing of the battery.
Replacing the power supply Attention Never remove the cover on a power supply or any part that has the following label attached. Hazardous voltage, current, and energy levels are present inside any component that has this label attached. There are no servicable parts inside these components.
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7. Lift the power supply out of the chassis. 8. If the power supply has a voltage-selection switch, ensure that it is set to match the voltage available at the electrical outlet. v If the voltage supply range in your local country or region is 100-127 V ac, set the switch to 115 V.
Replacing the system board This procedure describes how to remove and replace a memory module. The procedure varies depending upon the machine type. Types 9680 and 9681 Important The heat sink and microprocessor might be very hot. Make sure these components are cool enough to safely handle before continuing this procedure.
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12. Lift the heat sink and fan assembly off the failing system board. Place the heat sink on its side so that the thermal grease does not come in contact with anything. Note: You might have to gently twist the heat sink to free it from the microprocessor.
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c. Do not drop anything onto the microprocessor socket while it is exposed. The socket pins must be kept as clean as possible. 16. Holding the microprocessor with your fingers, position the microprocessor so that the small triangle 1 is aligned with the corresponding triangle on the socket in the new system board.
Types 9682, 9683, 9684, and 9685 Important The heat sink and microprocessor might be very hot. Make sure these components are cool enough to safely handle before continuing this procedure. Note: When replacing the system board you must also order a new retention module for the new system board.
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Note: You might have to gently twist the heat sink to free it from the microprocessor. 13. To remove the microprocessor 2 from the system board, lift the small handle 3 and open the retainer 1 . Important Touch only the sides of the microprocessor. Do not touch the gold contacts on the bottom.
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Notes: a. Notice the orientation of the notches 1 on the microprocessor. This is important when reinstalling the microprocessor on the new system board. b. Do not drop anything onto the microprocessor socket while it is exposed. The socket pins must be kept as clean as possible. 15.
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21. Reconnect the heat sink and fan assembly cable to the system board. See the system board illustration for your machine type at “Locating parts on the system board” on page 87. 22. Install the new system board into the chassis and align the screw holes with those in the chassis.
Replacing the microprocessor This procedure describes how to remove and replace the power supply. The procedure varies depending upon the machine type. Types 9680 and 9681 Important The heat sink and microprocessor might be very hot. Make sure these components are cool enough to safely handle before continuing this procedure.
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7. Lift the microprocessor straight up and out of the socket. Notes: a. Your microprocessor and socket might look different than the one illustrated. b. Note the orientation of the microprocessor in the socket. Look for the small triangle on one corner of the microprocessor. This is important when reinstalling the microprocessor on the system board.
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10. Holding the microprocessor with your fingers, position the microprocessor so that the triangle 1 is aligned with the corresponding triangle on the socket. 11. Lower the microprocessor straight down into the socket. Note: Install the black protective cover that was removed from the new microprocessor onto the defective microprocessor after the installation is complete.
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16. Go to “Completing the FRU replacement” on page 120. Chapter 8. Replacing FRUs - Desktop computers...
Types 9682, 9683, 9684, and 9685 Important The heat sink and microprocessor might be very hot. Make sure these components are cool enough to safely handle before continuing this procedure. 1. Remove the cover. See “Removing the cover” on page 85. 2.
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6. To remove the microprocessor 2 from the system board, lift the small handle 3 and open the retainer 1 . Important Touch only the sides of the microprocessor. Do not touch the gold contacts on the bottom. 7. Lift the microprocessor straight up and out of the socket. Chapter 8.
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Notes: a. Note the orientation of the notches 1 on the microprocessor. This is important when reinstalling the microprocessor on the system board. b. Do not drop anything onto the microprocessor socket while it is exposed. The socket pins must be kept as clean as possible. 8.
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13. Install the heat sink and fan assembly on the system board. 14. Connect the heat sink and fan assembly cable to the system board. See the system board illustration for your machine type at “Locating parts on the system board” on page 87. 15.
Replacing the hard disk drive Important When a new hard disk drive is installed, a set of Product Recovery discs might be required. The set of Product Recovery discs enable the contents of the hard disk to be restored to the same state as when the computer was originally shipped from the factory.
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6. Install the new drive into the blue bracket, flex the bracket, and align the pins 1 through 4 on the bracket with the holes in the hard disk drive. Do not touch the circuit board 5 on the bottom of the hard disk drive. 7.
Replacing an optical drive This procedure describes how to remove and replace an optical drive. 1. Remove the cover. See “Removing the cover” on page 85. 2. Remove the drive bay assembly. See “Accessing system board components and drives” on page 90. 3.
Replacing the diskette drive This procedure describes how to remove and replace a diskette drive. 1. Remove the cover. See “Removing the cover” on page 85. 2. Remove the drive bay assembly. See “Accessing system board components and drives” on page 90. 3.
Replacing the power switch/LED assembly This procedure describes how to remove and replace the power switch/LED assembly. 1. Remove cover. See “Removing the cover” on page 85. 2. Remove the drive bay assembly. See “Accessing system board components and drives” on page 90. 3.
Replacing the front panel card This procedure describes how to remove and replace the front panel card. 1. Remove cover. See “Removing the cover” on page 85. 2. Remove the drive bay assembly. See “Accessing system board components and drives” on page 90. 3.
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6. Remove the system fan assembly by pulling the bracket outward and lifting it up from the system board to remove completely. 7. Install the new system fan assembly and install the two screws that secure the fan assembly. 8. Connect the system fan cable to the system fan connector on the system board.
Replacing a PCI adapter This procedure describes how to remove and replace a PCI adapter. 1. Remove cover. See “Removing the cover” on page 85. 2. Open the adapter latch and remove the failing adapter. 3. Remove the new adapter from its static-protective package. 4.
Completing the FRU replacement After replacing FRUs, you need to install any removed parts, replace the cover, and reconnect any cables, including telephone lines and power cords. Also, depending on the FRU that is replaced, you might need to confirm the updated information in the Setup Utility program.
Rear connectors The following illustration shows the locations of the connectors on the rear of the computer. 1 Power supply diagnostic LEDs 12 Microphone connector 2 Voltage selection switch (some models) 13 Audio line out connector 3 Power connector 14 Audio line in connector 4 Mouse connector 15 SPDIF connector (some models) 5 Keyboard connector...
Removing the cover Important Read Chapter 2, “Safety information,” on page 3 and “Handling electrostatic discharge-sensitive devices” on page 6 before opening the cover. This procedure describes how to remove the cover. 1. Shut down the operating system, remove any media (DVDs, CDs, or tapes) from the drives, and turn off all attached devices.
Locations The following illustration will help you locate the major FRUs in the computer. 1 Heat sink and fan 8 Internal speaker assembly 2 Microprocessor 9 Front audio/USB assembly 3 Memory modules 10 Hard disk drive 4 Optical drive 11 System board 5 Diskette drive 12 System fan 6 Bezel...
Locating parts on the system board The machine types supported by this maintenance manual include several different system boards. Locate the appropriate machine type in one of the following sections. Machine types 9686 and 9687 Microprocessor fan connector Front USB connectors (2) Microprocessor and heat sink Battery Memory connector 1...
Removing and replacing the front bezel This procedure describes how to remove and replace the front bezel. 1. Remove the computer cover. See “Removing the cover” on page 123. 2. Remove the front bezel by releasing the three plastic tabs inside the chassis and pivoting the bezel outward.
7. Install the four screws to secure the power supply. Note: Use only the screws provided by Lenovo. 8. Reconnect the power supply connectors to the system board. See “Locating parts on the system board” on page 125.
Replacing the system board This procedure describes how to remove and replace the system board. The procedure varies depending upon the machine type. Types 9686 and 9687 Important The heat sink and microprocessor might be very hot. Make sure these components are cool enough to safely handle before continuing this procedure.
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11. Rotate handle 1 to release the heat sink clamp and then disengage the clamp from the plastic retention bracket. 12. Lift the heat sink and fan assembly off the failing system board. Place the heat sink on its side so that the thermal grease does not come in contact with anything.
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Important Touch only the sides of the microprocessor. Do not touch the gold contacts on the bottom. 15. Lift the microprocessor straight up and out of the socket. Notes: a. Your microprocessor and socket might look different than the one illustrated.
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18. Lower the microprocessor straight down into the system board socket of the new system board. 19. Lower the small handle to secure the microprocessor in the socket. 20. Connect the heat sink and fan assembly cable to the system board. See the system board illustration for your machine type at “Locating parts on the system board”...
Types 9688, 9689, 9690, and 9691 Important The heat sink and microprocessor might be very hot. Make sure these components are cool enough to safely handle before continuing this procedure. Note: When replacing the system board you must also order a new retention module for the new system board.
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12. Lift the heat sink and fan assembly off the failing system board. Place the heat sink on its side so that the thermal grease does not come in contact with anything. Chapter 9. Replacing FRUs - Tower Computers...
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13. To remove the microprocessor 2 from the system board, lift the small handle 3 and open the retainer 1 . Important Touch only the sides of the microprocessor. Do not touch the gold contacts on the bottom. 14. Lift the microprocessor straight up and out of the socket. Hardware Maintenance Manual...
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Notes: a. Note the orientation of the notches 1 on the microprocessor. This is important when reinstalling the microprocessor on the new system board. b. Do not drop anything onto the microprocessor socket while it is exposed. The socket pins must be kept as clean as possible. 15.
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21. Connect the heat sink and fan assembly cable to the new system board. See the system board illustration for your machine type at “Locating parts on the system board” on page 125. 22. Install the new system board into the chassis and align the screw holes with those in the chassis.
Replacing the microprocessor This procedure describes how to remove and replace the microprocessor. The procedure varies depending upon the machine type. Types 9686 and 9687 Important The heat sink and microprocessor might be very hot. Make sure these components are cool enough to safely handle before continuing this procedure.
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6. To release the microprocessor 2 from the system board socket, lift the small handle 1 . Important Do not touch the gold contacts on the bottom of the microprocessor. If you must touch the microprocessor, touch only the sides. 7.
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8. Make sure that the small handle is in the raised position. 9. Holding the microprocessor with your fingers, position the microprocessor so that the small triangle on one corner is aligned with the corresponding triangle on the microprocessor socket. 10.
Types 9688, 9689, 9690, and 9691 Important The heat sink and microprocessor might be very hot. Make sure these components are cool enough to safely handle before continuing this procedure. 1. Remove the side cover. See “Removing the cover” on page 123. 2.
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6. To remove the microprocessor 2 from the system board, lift the small handle 3 and open the retainer 1 . Important Touch only the sides of the microprocessor. Do not touch the gold contacts on the bottom. 7. Lift the microprocessor straight up and out of the socket. Chapter 9.
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Notes: a. Note the orientation of the notches 1 on the microprocessor. This is important when reinstalling the microprocessor on the new system board. b. Do not drop anything onto the microprocessor socket while it is exposed. The socket pins must be kept as clean as possible. 8.
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11. Lower the microprocessor straight down into the system board socket of the system board. 12. To secure the microprocessor in the socket, close the microprocessor retainer and lock it into position with the small handle. 13. Install the heat sink and fan assembly on the system board. 14.
Replacing a memory module This procedure describes how to remove and replace a memory module. Installing memory This computer either has two or four connectors for installing double data rate 2 dual inline memory modules (DDR2 DIMMs). System boards with two connectors can accommodate a maximum of 2.0 GB of system memory.
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the retaining clips close. 5. Go to “Completing the FRU replacement” on page 161. Chapter 9. Replacing FRUs - Tower Computers...
Replacing a PCI adapter This procedure describes how to remove and replace a PCI adapter. 1. Remove the computer cover. See “Removing the cover” on page 123. 2. At the rear of the computer, press the release button 1 to open the adapter latch 2 and remove the adapter by pulling it straight out of the adapter connector.
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3. Install the new adapter into the same adapter connector. 4. Ensure the adapter is fully seated into the adapter connector. 5. At the rear of the computer, pivot the adapter latch to the closed position to secure the adapter. 6.
Replacing the hard disk drive Important When a new hard disk drive is installed, a set of Product Recovery discs might be required. The set of Product Recovery discs enable the contents of the hard disk to be restored to the same state as when the computer was originally shipped from the factory.
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7. To install the new drive into the blue bracket, flex the bracket, and align the pins 1 through 4 on the bracket with the holes in the hard disk drive. Do not touch the circuit board 5 on the bottom of the hard disk drive. 8.
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9. Align the drive cage pivot pin with the slot 1 in the upper drive cage and slide the hard disk drive into the chassis. 10. Press down on the metal latch 2 and pivot in the drive cage into place. Slide it forward until it snaps into position.
Replacing an optical drive This procedure describes how to remove and replace an optical drive. 1. Remove the computer cover. See “Removing the cover” on page 123. 2. Remove the front bezel. See “Removing and replacing the front bezel” on page 128.
Replacing the diskette drive This procedure describes how to remove and replace the diskette drive. 1. Remove the computer cover. See “Removing the cover” on page 123. 2. Remove the front bezel. See “Removing and replacing the front bezel” on page 128.
Replacing the rear fan assembly This procedure describes how to remove and replace the system fan. 1. Remove the computer cover. See “Removing the cover” on page 123. 2. Note the routing of the rear fan cable to the system board. Disconnect the rear fan cable from the system fan connector on the system board.
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4. Install the new rear fan assembly by aligning the rubber mounts of the system fan assembly with the holes on the chassis and push the rubber mounts through the holes. 5. Pull on the tips of the rubber mounts until the fan assembly is in place. 6.
Replacing the front fan assembly This procedure describes how to remove and replace the front fan assembly. 1. Remove the computer cover. See “Removing the cover” on page 123. 2. Remove the front bezel. See “Removing and replacing the front bezel” on page 128.
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6. Pull on the tips of the rubber mounts until the fan assembly is in place. 7. Route the fan cable to the system board and connect the cable to the system board. See “Locating parts on the system board” on page 125. 8.
Replacing the front audio/USB assembly This procedure describes how to remove and replace the front audio/USB assembly. 1. Remove the computer cover. See “Removing the cover” on page 123. 2. Remove the front bezel. See “Removing and replacing the front bezel” on page 128 3.
Replacing the power switch/LED assembly This procedure describes how to remove and replace the power switch/LED assembly. 1. Remove the computer cover. See “Removing the cover” on page 123. 2. Remove the front bezel. See “Removing and replacing the front bezel” on page 128 3.
5. Install the new battery. 6. Replace any PCI adapters that were removed. Note: When the computer is turned on for the first time after battery replacement, an error message might be displayed. This is normal after replacing the battery. 7.
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9681 Power Cords FRU# Power cord - US (models) 39M5080 Power cord - China (models) 39M5205 Power cord - Japan (models) 24R2633 Power cord - Brazil (models) 39M5232 Power cord - LA High Volt APU) (models) 39M5067 Power cord - Australia / New Zealand (models) 39M5102 Power cord - Korea (models) 39M5212...
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9681 Windows XP Pro Recovery CDs FRU# SL (models) Japanese (models) Simplified Chinese (models) Taiwan-TC (models) Hong Kong-TC (models) Korea (models) Multilingual 1 XP-P -- EN, NL, FR, GR, IT (models) Multilingual 2 XP-P -- EN, DK, FI, NO, SV (models) 9681 Vista Home Basic 32 Recovery DVDs FRU# US/UK/AP/TH (models)
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9681 Vista Business 32 Recovery DVDs FRU# BR (models) IT (models) JP (models) NO (models) SV (models) DK (models) NL (models) CZ (models) FI (models) PL (models) RU (models) TR (models) HU (models) GK (models) PO (models) CS (models) TW (models) HK (models) KR (models) SL (models)
Machine Type 9682 Item # 9682 FRUs FRU# ® 84W Heatsink kit for Intel Prescott and Cedarmil and Conroe and Conroe-L CPUs 41R4803 (all models) Microprocessor, Core 2 Duo CONROE E6300 1066/1860MHZ-2M 65W B-2 (models 41X2495 53B 53H) DVD-RW/CD-RW Rambo 8 - SATA VISTA AND XP (models 53B 53H) 43C1042 Front Power/LED PC, bracket, and cable (all models) 41R6234...
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39K5120 Chassis Fit (DT) (models) 41N8211 Lenovo USB2.0 Safe key TGE YT300 1GB V1.51 (models) 45C7796 Lenovo USB2.0 Safe key TGE YT300 1GB new V 1.52 (models) 45C7146 9682 Power Cords FRU# Power cord - Hong Kong (models 53B 53H)
Machine Type 9683 Item # 9683 FRUs FRU# 84W Heatsink kit for Intel Prescott and Cedarmil and Conroe and Conroe-L CPUs 41R4803 (all models) Microprocessor, Core 2 Duo CONROE E6320 1066/1860MHZ-4M 65W B-2 (models 43C3829 23G) DVD-RW/CD-RW Rambo 8 - SATA VISTA AND XP (models 23G) 43C1042 Front Power/LED PC, bracket, and cable (all models) 41R6234...
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Item # 9688 FRUs FRU# Hard disk drive, 160GB (7200rpm), Serial ATA (models 42B 42H 23B 52B 52H) 40Y9035 Hard disk drive, 250GB (7200rpm), Serial ATA (models 56G 57G 25G) 40Y9036 System board, Intel Bearlake G33 - GA Level (models 42B 42H 23B 52B 52H 56G 87H5161 57G 25G) Rear Fan (all models)
This section describes how to update (flash) the BIOS using a diskette or CD-ROM. System program updates are available at http://www.lenovo.com/support on the World Wide Web. 1. To update (flash) the BIOS: v From a CD-ROM, make sure the computer is turned on. Insert the CD-ROM into the optical drive.
Power management Power management reduces the power consumption of certain components of the computer such as the system power supply, processor, hard disk drives, and some monitors. Automatic configuration and power interface (ACPI) BIOS Being an ACPI BIOS system, the operating system is allowed to control the power management features of the computer and the setting for Advanced Power Management (APM) BIOS mode is ignored.
Macrovision Corporation. Reverse engineering or disassembly is prohibited. Trademarks The following terms are trademarks of Lenovo in the United States, other countries, or both: Lenovo Lenovo Care...
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Part Number: 43C3182 Printed in USA (1P) P/N: 43C3182...