A.J.S. 16 Instruction Book

Table of Contents

Table of Contents
Safety on the Road
Technical Data
Carburetter
Controls
Driving
Fuel
Starting the Engine from Cold
Stopping the Engine
On the Road
Running the Engine
Notes on Driving
Lubrication
Checking Oil Circulation
Engine Lubrication System
Engine Oil Pump
The Oil Tank
Engine Oil Circulation Diagram
Adjustment of Oil Feed
Cleaning Oil Filters
Cross Section of Engine - Oil Galleries, Oil Passages, Release Valve
To Remove and Clean Crankcase Filter
Pressure Relief Valve
To Remove Magnetic Filter
To Dismantle and Refit Crankcase Release Valve in Crankshaft
Gearbox Lubrication
Chain Lubrication
Hub Lubrication
Brake Drum Bearing
Brake Expander Lubrication
Lubrication Chart
Brake Rod Joint Lubrication
Brake Pedal Lubrication
Steering Head Bearing Lubrication
Control Lever Lubrication
Periodical Maintenance
Engine Service
Tappet Adjustment
To Adjust Overhead Rockers (Tappet Clearance)
To Remove Twin Seat
To Remove Petrol Tank
Decarbonisation
To Remove the Rocker Box
To Replace the Rocker Box
To Remove the Cylinder Head
To Remove and Replace the Valves and Guides
To Replace a Valve
Removing Carbon Deposit
Valve Grinding
To Replace the Cylinder Head - Singles
To Remove the Cylinder Barrel and Piston
To Replace the Pistion and Cylinder Barrel
Cam Contour
Valve Timing
Small Timing Gear Pinion - Singles
Ignition Timing
Check Contact Breaker Gap
Removing the Automatic Timing Control
Setting the Ignition Timing
To Remove and Replace the Oil Pump Plunger if and When Necessary
Oversize Parts and Reboring Cylinder Barrel
Removing Sparking Plug
Decarbonisation - Twins
Removing Cylinder Barrels and Pistons
Fitting Pistons and Cylinder Barrels
To Refit the Cylinder Heads
To Re-Time the Ignition - Twins (Magneto Models)
To Re-Time the Ignition (Alternator Twins)
Valve Timing
Removal of Gears
Carburetter Service
Carburetter Adjustment
Twist Grip Adjustment
Carburetter Details in Assembly Order
Air Filter
To Remove the Air Filter Element
Carburetter Tuning Information
Transmission Service
The Gearbox
Foot Change Operation
To Remove Gear Box Outer Cover
To Replace Gear Box Outer Cover
To Remove Gear Box Inner Cover
To Replace Gear Box Inner Cover
Front Chaincase Cover
To Remove Outer Chaincase Cover
To Remove Clutch and Front Chain
To Replace Front Chaincase Cover
To Remove AC Rotor and Engine Sprocket
To Replace Fotor and Engine Sprocket
To Remove Engine Sprocket
Clutch Operating Mechanism Adjustment
Clutch Spring Adjustment
To Dismantle Clutch Shock Absorber
To Remove Clutch Bearing
To Dismantle Gear Box
Removal/Refitting of Cam Plate
Fitting Gears into Gear Box
Dismantling Kick Starter Assembly
To Replace Kick Starter Assembly
Front Chain Adjustment
Rear Chain Adjustment
Notes on Rear Chain Adjustment
Removing and Refitting Rear Chain
Fork and Frame Service
Steering Head Adjustment
Front Forks (Teledraulic)
To Expose the Fork Springs
Exploded View of Teledraulic Forks
To Refit the Forks as a Unit
Front Fork "Topping Up"
To Remove the Complete Front Fork Assembly
To Remove a Fork Slider
To Remove a Fork Inner Tube
Rear Suspension
A Cam Ring Adjuster
Prop Stand/Centre Stand
To Remove Oil Tank
To Remove the Rear Chain Guard
Wheels and Brakes
To Remove Front Wheel
To Re-Fit Front Wheel
Rear Wheel Removal
To Refit Rear Wheel
Wheel Bearings and Adjustment
To Dismantle Front Wheel Bearings
Non-Quick-Detachable Wheel Assembly
To Dismantle Rear Wheel Bearings
Front Brake Cover Plate
Brake Drums
Brake Shoe Adjustment
Front Brake Adjustment
Rear Brake Adjustment
Brake Pedal Adjustment
Tyres and Service
Electrical Service
Alternator Model RM15
Emergency Starting
Emergency Charging
Rectifier
Lucas Coil Ignition
Contact Breaker Setting
Distributor Diagram
Ignition Coil
Capacitor
Electrical Service - Magneto Models
Ignition
Contact Breaker Diagram
Magneto Removal and Fitting
Dynamo
Control Box
Dynamo Testing
To Remove and Re-Fit Dynamo
To Remove Control Box
Battery
Battery Unit
Fitting the Battery
Topping up the Battery
Sparking Plug
Lighting and Accessories
Headlamp
Lucas Stop Tail Lamp
Lucas Horn
Terminals
Wiring Diagrams
Troubleshooting
Cleaning the Machine
Chromium Plating
Free Service
Guarantee
Spare Parts
Tools and Special Equipment
Tool Kit
Index

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1 Table of Contents
2 Carburetter
3 Technical Data
4 Engine
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INSTRUCTION BOOK

350 c.c.

Model 16

Standard 20 and 20 De-Luxe (500 c.c.)

Standard 31 and 31 De-Luxe (650 c.c.)

CS and CSR Models (650 c.c)

A.J.S. MOTOR

Proprietors : ASSOCIATED

•

SINGLE CYLINDER

MODEL

SPINGTWINS

Issued by:

CYCLES

MOTOR

LONDON

'CYCLES

LTD.

500 c.c.

Model 18

S.E.18

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A.J.S. 16 Instruction Book

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