A.J.S. Standard 20 Manuals

Manuals and User Guides for A.J.S. Standard 20. We have 1 A.J.S. Standard 20 manual available for free PDF download: Instruction Book

A.J.S. Standard 20 Instruction Book (105 pages)

Brand: A.J.S. | Category: Motorcycle | Size: 2 MB

Table of Contents
4
Safety on the Road
5
Technical Data
6
Carburetter
6
Controls
9
Driving
11
Fuel
11
Starting the Engine from Cold
11
Stopping the Engine
12
On the Road
12
Running the Engine
12
Notes on Driving
13
Lubrication
14
Checking Oil Circulation
15
Engine Lubrication System
15
Engine Oil Pump
17
The Oil Tank
18
Engine Oil Circulation Diagram
19
Adjustment of Oil Feed
20
Cleaning Oil Filters
20
Cross Section of Engine - Oil Galleries, Oil Passages, Release Valve
21
To Remove and Clean Crankcase Filter
22
Pressure Relief Valve
22
To Remove Magnetic Filter
22
To Dismantle and Refit Crankcase Release Valve in Crankshaft
23
Gearbox Lubrication
23
Chain Lubrication
23
Hub Lubrication
23
Brake Drum Bearing
24
Brake Expander Lubrication
24
Lubrication Chart
24
Brake Rod Joint Lubrication
25
Brake Pedal Lubrication
25
Steering Head Bearing Lubrication
25
Control Lever Lubrication
25
Periodical Maintenance
26
Engine Service
28
Tappet Adjustment
28
To Adjust Overhead Rockers (Tappet Clearance)
29
To Remove Twin Seat
30
To Remove Petrol Tank
30
Decarbonisation
31
To Remove the Rocker Box
31
To Replace the Rocker Box
31
To Remove the Cylinder Head
31
To Remove and Replace the Valves and Guides
32
To Replace a Valve
33
Removing Carbon Deposit
34
Valve Grinding
34
To Replace the Cylinder Head - Singles
34
To Remove the Cylinder Barrel and Piston
35
To Replace the Pistion and Cylinder Barrel
35
Cam Contour
36
Valve Timing
36
Small Timing Gear Pinion - Singles
37
Ignition Timing
37
Check Contact Breaker Gap
37
Removing the Automatic Timing Control
37
Setting the Ignition Timing
38
To Remove and Replace the Oil Pump Plunger if and When Necessary
39
Oversize Parts and Reboring Cylinder Barrel
40
Removing Sparking Plug
40
Decarbonisation - Twins
40
Removing Cylinder Barrels and Pistons
41
Fitting Pistons and Cylinder Barrels
42
To Refit the Cylinder Heads
42
To Re-Time the Ignition - Twins (Magneto Models)
43
To Re-Time the Ignition (Alternator Twins)
44
Valve Timing
44
Removal of Gears
44
Carburetter Service
46
Carburetter Adjustment
46
Twist Grip Adjustment
46
Carburetter Details in Assembly Order
47
Air Filter
48
To Remove the Air Filter Element
48
Carburetter Tuning Information
48
Transmission Service
49
The Gearbox
49
Foot Change Operation
49
To Remove Gear Box Outer Cover
50
To Replace Gear Box Outer Cover
50
To Remove Gear Box Inner Cover
50
To Replace Gear Box Inner Cover
51
Front Chaincase Cover
51
To Remove Outer Chaincase Cover
51
To Remove Clutch and Front Chain
52
To Replace Front Chaincase Cover
52
To Remove AC Rotor and Engine Sprocket
52
To Replace Fotor and Engine Sprocket
53
To Remove Engine Sprocket
53
Clutch Operating Mechanism Adjustment
53
Clutch Spring Adjustment
54
To Dismantle Clutch Shock Absorber
54
To Remove Clutch Bearing
55
To Dismantle Gear Box
55
Removal/Refitting of Cam Plate
55
Fitting Gears into Gear Box
55
Dismantling Kick Starter Assembly
56
To Replace Kick Starter Assembly
56
Front Chain Adjustment
56
Rear Chain Adjustment
56
Notes on Rear Chain Adjustment
57
Removing and Refitting Rear Chain
57
Fork and Frame Service
58
Steering Head Adjustment
58
Front Forks (Teledraulic)
58
To Expose the Fork Springs
58
Exploded View of Teledraulic Forks
59
To Refit the Forks as a Unit
61
Front Fork "Topping Up"
61
To Remove the Complete Front Fork Assembly
61
To Remove a Fork Slider
62
To Remove a Fork Inner Tube
63
Rear Suspension
63
A Cam Ring Adjuster
64
Prop Stand/Centre Stand
64
To Remove Oil Tank
64
To Remove the Rear Chain Guard
64
Wheels and Brakes
65
To Remove Front Wheel
65
To Re-Fit Front Wheel
65
Rear Wheel Removal
65
To Refit Rear Wheel
66
Wheel Bearings and Adjustment
66
To Dismantle Front Wheel Bearings
66
Non-Quick-Detachable Wheel Assembly
67
To Dismantle Rear Wheel Bearings
68
Front Brake Cover Plate
68
Brake Drums
68
Brake Shoe Adjustment
69
Front Brake Adjustment
70
Rear Brake Adjustment
71
Brake Pedal Adjustment
72
Tyres and Service
72
Electrical Service
75
Alternator Model RM15
75
Emergency Starting
75
Emergency Charging
76
Rectifier
76
Lucas Coil Ignition
76
Contact Breaker Setting
77
Distributor Diagram
78
Ignition Coil
79
Capacitor
79
Electrical Service - Magneto Models
80
Ignition
80
Contact Breaker Diagram
80
Magneto Removal and Fitting
81
Dynamo
81
Control Box
82
Dynamo Testing
82
To Remove and Re-Fit Dynamo
82
To Remove Control Box
83
Battery
83
Battery Unit
83
Fitting the Battery
84
Topping up the Battery
84
Sparking Plug
85
Lighting and Accessories
85
Headlamp
85
Lucas Stop Tail Lamp
86
Lucas Horn
86
Terminals
86
Wiring Diagrams
87
Troubleshooting
90
Cleaning the Machine
92
Chromium Plating
92
Free Service
96
Guarantee
97
Spare Parts
97
Tools and Special Equipment
98
Tool Kit
99
Index
101

A.J.S. Categories

Motorcycle

More A.J.S. Manuals

A.J.S. Standard 20 Manuals

A.J.S. Standard 20 Instruction Book (105 pages)

Table of Contents

Related Products

A.J.S. Categories