MK CC-100 Owner's Manual Operating Instruction & Parts List
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MK CC-100 Owner's Manual Operating Instruction & Parts List

Crack chaser saw
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CC-100
www.mkdiamond.com
OWNER'S MANUAL,

OPERATING INSTRUCTIONS

& PARTS LIST
Crack Chaser Saw
08.2016
Revision 100
Manual Part# 172021
Caution: Read all safety and operating instructions
before using this equipment. This owner's manual
MUST accompany the equipment at all times.

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  • Page 1: Operating Instructions

    CC-100 www.mkdiamond.com OWNER’S MANUAL, OPERATING INSTRUCTIONS & PARTS LIST Crack Chaser Saw 08.2016 Revision 100 Manual Part# 172021 Caution: Read all safety and operating instructions before using this equipment. This owner’s manual MUST accompany the equipment at all times.
  • Page 2 INTRODUCTION Congratulations on your purchase of a Crack Chaser Saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest construction power tools and diamond blades in the industry. Operated correctly, your Crack Chaser Saw should provide you with years of service. In order to help you, we have included this manual.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY Safety Messages Damage Prevention Message General Safety Precautions and Hazard Symbols California Proposition 65 Message Prestart Safety Safety Label Locations Product Specifications UNPACKING, TRANSPORT and ASSEMBLY Unpacking Contents Transport Assembly 14-15 STARTUP, OPERATION and SHUTDOWN Startup 16-17 Operation 18-20...

  • Page 4: Safety Messages

    The safety labels should be periodically inspected and cleaned by the user to maintain good legibility at a safe viewing distance. If the label is worn, damaged or illegible, it should be replaced. Contact MK Diamond or your dealer for replacement. DAMAGE PREVENTION AND INFORMATION MESSAGES A Damage Prevention Message is to inform the user of important information and/or instructions that could lead to equipment or other property damage if not followed.

  • Page 5: General Safety Precautions And Hazard Symbols

    CRACK CHASER SAW SAFETY GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS SAFETY PRECAUTIONS In order to prevent injury, the following safety precautions and symbols should be followed at all times! GENERAL SAFETY DO NOT operate or service this equipment before reading this entire manual. This equipment should not be operated by persons under 18 years of age.
  • Page 6 CRACK CHASER SAW SAFETY ACCIDENTAL STARTS Before starting the engine, be sure the ON/OFF switch is in the “OFF” position to prevent accidental starting. Place the ON/OFF switch in the OFF position before performing any service operation. ROTATING OR MOVING PARTS Keep hands, feet, hair, and clothing away from all moving parts to prevent injury.
  • Page 7 CRACK CHASER SAW SAFETY DO NOT FORCE THE TOOL A power tool will do a job better and safer operating at the rate for which it was designed. USE THE RIGHT TOOL Do not force a tool or an attachment, to do a job that it was not designed to do. WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may be caught in moving parts.

  • Page 8: California Proposition 65 Message

    CRACK CHASER SAW SAFETY SILICA DUST WARNING Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.

  • Page 9: Prestart Safety

    • Unauthorized equipment modifications will void all warranties. Manufacturer does not assume responsibility for any accident due to equipment modifications. • NEVER use accessories or attachments, which are not recommended by MK Diamond for this equipment. Damage to the equipment and/or injury to user may result.

  • Page 10: Safety Label Locations

    SAFETY OPERATION & SAFETY DECALS The CC-100 Concrete Saw is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. Should any of these operation or safety decals become unreadable, replacements can be obtained by calling (800) 262-1575.

  • Page 11: Product Specifications

    The CC-100 is a versatile gas powered Crack Chaser Saw. Operated and used according to this manual, the CC-100 will provide years of dependable service. General Description The CC-100 is engineered as a portable concrete saw powered by a Honda gas engine.The saw is capable of 1-1/8” depth of cut with an 8” blade. Motor and Weight Specifications Motor and Weight specifications for the CC-100 are listed below.

  • Page 12: Unpacking

    Your saw has been shipped from the factory thoroughly inspected. Only minimal assembly and service is required. Check each, item, making certain all items are accounted for and in good visual condition before discarding any packing materials. If there are any missing or damaged parts call MK Diamond Customer Service at 800-421-5830.

  • Page 13: Transport

    CRACK CHASER SAW TRANSPORT TRANSPORT CAUTION 1. The Crack Chaser Saw weighs approximately one hundred and forty (140 pounds), use care when transporting. 2. Two people are required to lift and transport the Crack Chaser Saw. The raise lower handle raises the blade. Depth control knob must be adjusted for desired depth of cut.
  • Page 14 CRACK CHASER SAW ASSEMBLY Filling Oil Reservoir NOTE: The engine is shipped with no oil in the crankcase. Refer to the engine manual for de- tails on the type and amount of oil required. To fill the crankcase with oil, place the engine level. In order for this to be accomplished the blade must not be installed, and the depth adjustment must be down (until the en- gine is level).

  • Page 15: Assembly

    CRACK CHASER SAW ASSEMBLY Diamond Blade Installation NOTE: 1. When installing the blade retaining-bolt, ensure the threads of the bolt are aligned with the threads of the drive shaft so as not to “cross-thread” the bolt. 2. When installing the blade ensure that the blade shaft and flanges are free from dirt and all foreign material before mounting blade on the blade shaft.

  • Page 16: Startup

    CRACK CHASER SAW START UP Filling Fuel Tank WARNING 1. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. 2. To fuel, stop engine if running, and allow it to cool. 3. Refuel in a well-ventilated area. 4.
  • Page 17 CRACK CHASER SAW START UP 1 inch (25mm) Proper Oil Level from throat Maximum Maximum Fuel Level Fuel Level Low Level Check for proper oil level. Ensure fuel level is 1” below the Ensure fuel level is below the Refer to Engine Manual for throat of the Fuel Tank.

  • Page 18: Operation

    As the blade wears adjustments will be required. Dust Collection Systems The CC-100 has two 3” ports for connection with a dust collection system. The vacuum system required must have a CFM of 129 and a HEPA filter guaranteed 99.99% efficient at .3 micron. We carry the Ermator line of dust collections systems and recommend the Ermator S13 HEPA Dust Extractor or Ermator S26 HEPA Dust Extractor.
  • Page 19 (i.e. electric cable, natural gas line etc...) The CC-100 operates on a down cut principle and you pull the saw toward you NOTICE as gently guiding the blade to follow the crack. The saw has three swiveling casters allowing easy movement to follow random cracks.

  • Page 20: Shutdown

    CRACK CHASER SAW OPERATION Align the Blade with the crack When the cut is complete, raise and slowly lower blade into the Blade completely out of the crack. Cut with engine at full cut by lifting the Raise/Lower throttle. handle. Turn off saw. Emergency Engine Shutdown Place Engine Master Switch in the OFF position.

  • Page 21: Cleanup

    CRACK CHASER SAW CLEANUP Cleanup Engine parts are extremely hot following use, allow engine to cool 1/2-hour before CAUTION cleaning. Use care during cleanup to avoid injury. 1. To extend operating life, the Concrete Saw should be cleaned following every NOTE: use.

  • Page 22: Maintenance

    CRACK CHASER SAW MAINTENANCE Maintenance Following Use The following maintenance should be performed following each use. Shut down the Engine. Let saw Verify the tightness of all bolts cool before proceeding. Check and screws. Clean the saw (ex- Air Filter (See Engine Manual). cept the engine) with soap and water.
  • Page 23 CRACK CHASER SAW MAINTENANCE Clean engine Air Filter weekly Clean Spark Plug Weekly and Clean and lubricate the Blade and replace monthly. Refer to readjust Spark Plug monthly. Shaft. Engine Manual for details. Refer to Engine Manual for details. NOTE: Definitive information on engine maintenance is contained in the engine manual provided separately.
  • Page 24 CRACK CHASER SAW MAINTENANCE Yearly and Two-Year Maintenance Perform the following maintenance every year. Inspect belts for proper tension and wear. Check Fuel Level For all Engine related maintenance and troubleshooting refer to the Engine Manual. 1. Gasoline is highly flammable and explosive. You can be burned or seriously WARNING injured when handling fuel.
  • Page 25 CRACK CHASER SAW MAINTENANCE Checking Oil Level NOTE: When installing the Oil Dipstick, ensure the threads are aligned with the threads of the Oil Reservoir so as not to “cross-thread.” Verify the Engine is upright and level. Refer to Engine Manual for details.
  • Page 26 CRACK CHASER SAW MAINTENANCE Spark Plug Adjustments and Replacement For all Engine related maintenance and troubleshooting refer to the Engine Manual. CAUTION DO NOT work around the engine while hot. When installing the Spark Plug, ensure the threads are aligned with the threads in the engine so as not to “cross-thread”...
  • Page 27 CRACK CHASER SAW MAINTENANCE Belt Adjustment and Replacement In order to ensure the saw operates at peak efficiency, the power transmission belt should be inspected monthly and changed if any signs of damage and/or excessive wear is observed. NOTE: 1. When a new belt is installed, it should be inspected and retensioned after the first forty-eight (48) hours of operation.
  • Page 28 CRACK CHASER SAW MAINTENANCE NOTE: Verify the belts are seated in all grooves of the Engine and Blade Shaft Pulleys. Tighten the Engine Tension Arm Check belt for proper tension Repeat Steps L and M until Nuts. (Proper tension is approxi- proper tension is achieved.

  • Page 29: Troubleshooting

    CRACK CHASER SAW TROUBLESHOOTING TROUBLESHOOTING When trouble occurs, be sure to check the simple causes which, at first, may seem too obvious to be considered. Refer to the table below for problems and their possible causes. Cause Faulty Improper Dirt in Incorrect Dirty Air No Fuel...
  • Page 30 CRACK CHASER SAW EXPLODED VIEW MK CC-100-13H, 13HP HONDA P/N 171320-13H...
  • Page 31 CRACK CHASER SAW PARTS LIST MK CC-100-13H, 13HP HONDA P/N 171320-13H ITEM NO. DESCRIPTION PART # QTY. NUT, HEX, 3/8-16 101188 WASHER, FLAT, SAE, 3/8 150923 WASHER, LOCK, SPLIT, 3/8 150925 SCREW, HEX HD, CAP, 5/16-18 X 3/4 151369 WASHER, LOCK, SPLIT, 5/16...
  • Page 32 CRACK CHASER SAW EXPLODED VIEW MK CC-100-9H, 9HP HONDA P/N 171320-9H...
  • Page 33 CRACK CHASER SAW PARTS LIST MK CC-100-13H, 9HP HONDA P/N 171320-9H ITEM NO. DESCRIPTION PART # QTY. NUT, HEX, 3/8-16 101188 WASHER, FLAT, SAE, 3/8 150923 WASHER, LOCK, SPLIT, 3/8 150925 SCREW, HEX HD, CAP, 5/16-18 X 3/4 151369 WASHER, LOCK, SPLIT, 5/16...
  • Page 34 CRACK CHASER SAW EXPLODED VIEW MK CC-100 CRACK CHASER, PARENT P/N 171320...
  • Page 35 CRACK CHASER SAW PARTS LIST MK CC-100 CRACK CHASER, PARENT P/N 171320 ITEM NO. DESCRIPTION PART # QTY. NUT, HEX, 3/8-16 101188 NUT, HEX, 5/16-18 101196 WRENCH, BOX END, 1-1/2 X 9/16 137976 GRIP, HANDLE, 1.0 ID 150842 WASHER, FLAT, SAE, 3/8...
  • Page 36 CRACK CHASER SAW EXPLODED VIEW MK CC-100 CRACK CHASER, PARENT P/N 171320...
  • Page 37 CRACK CHASER SAW PARTS LIST MK CC-100 CRACK CHASER, PARENT P/N 171320 ITEM NO. DESCRIPTION PART # QTY. NUT, HEX, 3/8-16 101188 NUT, HEX, 5/16-18 101196 WASHER, 1/2 SAE FLAT 150924 WASHER, LOCK, SPLIT, 3/8 150925 SCREW, HEX HD, CAP, 5/16-18 X 3/4...

  • Page 38: Exploded View & Parts Lists

    CRACK CHASER SAW EXPLODED VIEW & PARTS LIST MK CC-100 ASSY, BLADE SHAFT P/N 171328 ITEM NO. DESCRIPTION PART # QTY. KEY, 1/4 SQR X 1-3/4 150796 SCREW, SET, CUP PT, 5/16-18X1/4 152607 FLANGE, 4.0 X 3/4-16LH INNER 155068 NUT, BLDSHFT, LH,3/4-16 155069 BEARING, PILLOW BLK 1”...
  • Page 39 CRACK CHASER SAW EXPLODED VIEW & PARTS LIST MK CC-100 ASSY, GUARD, BLADE P/N 171331 ITEM NO. DESCRIPTION PART # QTY. SCREW, PAN HD, #10-24X3/8 151097 SCREW, 5/16-18 X 1/2 HEX HEAD MACHINE 152473 WASHER, FLAT, SAE, #10 154369 GUARD, BLADE, 8”...

  • Page 40: Exploded View & Parts Lists

    CRACK CHASER SAW EXPLODED VIEW & PARTS LIST MK CC-100 KIT, WHEEL, 6X2 P/N 172014 ITEM NO. DESCRIPTION PART # QTY. AXLE, 6 X 2 WHEEL 172015 WHEEL,6 X 2,150LB 172016 PIN, HAIRPIN COTTER, 1/8 X 2-1/2 172017...

  • Page 41: Accessories

    CRACK CHASER SAW ACCESSORIES ACCESSORIES ITEM NUMBER DECRIPTION MK-8250 151927 8” x .250 x 1” MK-8375 151934 8” x .375 x 1” MK-8500 151938 8” x .500 x 1” 172014 Straight Cut Wheel Kit...

  • Page 42: Ordering Information

    • The Part Description for the part(s) being ordered NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. A $6.00 charge will be added to orders having a net billing value under $50.00. All purchases must be made using VISA, MasterCard or American Express.

  • Page 43: Warranty

    © COPYRIGHT 2016, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED. The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their re- spective owners and used with permission.
  • Page 44 Crack Chaser Saw OWNER’S MANUAL, OPERATING INSTRUCTIONS & PART LISTS MK Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 Toll-Free: (800) 421-5830 Phone: (310) 539-5221 Fax: (310) 539-5158 www.mkdiamond.com...

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