MK -2000 Owner's Manual Operating Instruction & Parts List
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MK -2000 Owner's Manual Operating Instruction & Parts List

Mk-2000 series electric masonry saw
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MK-2000 ELECTRIC SERIES
MASONRY SAW
OWNER'S MANUAL,
OPERATING INSTRUCTION, &

PARTS LIST

04.2015
MK-2002 PART # 150598
Revision 201
MK-2001SV PART # 161195
Manual Part No. 156402
Caution: Read all safety and operating instructions
before using this equipment. This owners manual MUST
accompany the equipment at all times.

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  • Page 1: Parts List

    MK-2000 ELECTRIC SERIES MASONRY SAW OWNER'S MANUAL, OPERATING INSTRUCTION, & PARTS LIST 04.2015 MK-2002 PART # 150598 Revision 201 MK-2001SV PART # 161195 Manual Part No. 156402 Caution: Read all safety and operating instructions before using this equipment. This owners manual MUST...
  • Page 2 INTRODUCTION We at MK Diamond want to congratulate you on selecting the saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest products in the industry. Operated correctly, your saw should provide you with years of quality service. In order to help you, we have included this manual.

  • Page 3: Table Of Contents

    TABLE OF CONTENT SAFETY Page Safety Message/Alert Symbols, Warnings Hazard Symbols General, Maintenance, Saw Safety California Proposition 65 Message Electrical Requirements and Grounding Instructions 9-11 Lockout Safety Label Locations Product Specifications PRODUCT SPECIFICATIONS Unpacking Contents Transport SETUP, ADJUSTMENT AND OPERATION Setup / Assembly 16-17 Water Pump Preparation...

  • Page 4: Safety Message/Alert Symbols, Warnings

    MK-2000 ELECTRIC SAW SAFETY Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. Safety warnings and guidelines do not by themselves eliminate danger.
  • Page 5 MK-2000 ELECTRIC SAW SAFETY PERSONAL PROTECTIVE EQUIPMENT ALWAYS wear approved respiratory, head, ear and eye protection when operating this machine. ACCIDENTAL STARTS! Before starting the engine/motor, be sure the ON/OFF switch is in the OFF position to pre- vent accidental starting. Place the ON/OFF switch in the OFF position before performing any service operation.

  • Page 6: General, Maintenance, Saw Safety

    MK-2000 ELECTRIC SAW SAFETY USE PROPER APPAREL DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may be caught in moving parts. Non-slip footwear is recommended. Wear protective hair cover- ing to contain long hair. SECURE WORK Clamps or a vise should be used to hold work whenever practical.
  • Page 7 MK-2000 ELECTRIC SAW SAFETY CHECK FOR DAMAGED PARTS Before using a power tool, check for damaged parts. A guard or any other part that is damaged should be carefully checked to determine if it would operate properly and perform its intended function. Always check moving parts for proper alignment or binding.

  • Page 8: California Proposition 65 Message

    MK-2000 ELECTRIC SAW SAFETY SILICA DUST WARNING Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.

  • Page 9: Electrical Requirements And Grounding Instructions

    MK-2000 ELECTRIC SAW SAFETY ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS In order to prevent electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times! WARNING In case of a malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock.
  • Page 10 MK-2000 ELECTRIC SAW SAFETY ELECTRIC MOTOR SAFETY For maintenance care and operation of the electric motor, refer to your electric motor instruction book- let furnished with the electric motor. Protect the electric motor from dust as much as possible and keep ventilating openings clean.
  • Page 11 MK-2000 ELECTRIC SAW SAFETY WARNING To avoid the possibility of the appliance or plug receptacle getting wet, position the machine to one side of a wall mounted receptacle. This will prevent water from dripping into the receptacle or plug. A "drip loop,"...

  • Page 12: Lockout

    Use of undersized extension cords result in low voltage to the motor that can result in motor burnout and premature failure. MK Diamond warns that equipment returned to us showing signs of being run in a low voltage condition, through the use of undersized extension cords,will be repaired or replaced totally at the customer’s expense.

  • Page 13: Safety Label Locations

    MK-2000 ELECTRIC SAW SAFETY OPERATION & SAFETY DECALS The MK-2000 Electric Saws is equipped with a number of safety decals provided for operator safety and maintenance information. Should any of these decals become unreadable, replacements can be obtained by calling (800) 262-1575.

  • Page 14: Product Specifications

    GENERAL DESCRIPTION The MK-2000 Electric Saws are engineered as portable brick saws powered by either a 1-1/2 or 2 horsepower electric motor. The saw is capable of cutting masonry up to five (5) inches (127 mm) in height, sixteen (16) inches in length in a single pass.

  • Page 15: Unpacking

    Use proper lifting techniques when lifting the MK-2000 Electric Saw. CONTENTS In your container, you will find one (1) MK-2000 Electric Saw and water basin, one (1) diamond blade, one (1) MK-2000 Electric Saw movable cutting table, one (1) adjustable cutting guide, one (1) electric water pump, one (1) pump discharge fitting, one (1) cooling transfer tube, one (1) drain plug, one (1) blade wrench, one (1) owners manual, one (1) pump manual and one (1) warranty card.
  • Page 16 MK-2000 ELECTRIC SAW ASSEMBLY ASSEMBLY (Optional) NOTE: If using the MK Diamond Stand, follow these steps. (A ) Open the stand and place Set saw on stand as Ensure pins are placed it on flat surface. shown. through holes on frame.

  • Page 17: Setup / Assembly

    MK-2000 ELECTRIC SAW SETUP & ASSEMBLY ADJUSTABLE CUTTING GUIDE INSTALLATION NOTE: The adjustable Cutting Guide can be used on either side of the Diamond Blade. Loosen adjustable Cutting Guide Position adjustable Cutting Guide retaining thumbscrews by turning above movable Cutting Table. Align counter-clockwise.

  • Page 18: Diamond Blade Installation

    MK-2000 ELECTRIC SAW DIAMOND BLADE DIAMOND BLADE INSTALLATION CAUTION NOTE: The Cutting Head is locked in the down position when shipped form the factory. When installing the diamond blade retaining-bolt, ensure the threads of the bolt are aligned with the threads of the blade shaft so as not to “cross-thread” the bolt.

  • Page 19: Pre-Start Inspection

    Inspect the Pump Assembly for dam- Inspect the MK-2000 for damage. Inspect the Wooden Protective Strip age - ensure the cord is free of cracks for excessive grooves.

  • Page 20: Water Pump Connection

    2. Verify the On/Off switch is in the OFF position. 3. Before connecting the MK-2000 to a power supply, be sure the voltage, cycle and phase of the job site power source meet the requirements of table below.

  • Page 21: Operation

    FOR DUAL VOLTAGE MODELS ONLY ! The MK-2000 motor has 2 voltage WARNING positions, 115v and 230v. Ensure the Voltage Adjustment Switch of the MK-2000 motor is set for the voltage of the intended power source BEFORE installing the MK-2000 Power cord. Ensure the ON/OFF Switch is in...

  • Page 22: Step Cuts

    MK-2000 ELECTRIC SAW ADJUSTMENT & OPERATION STEP CUTS A Step Cut is performed when a series of small cuts of increasing depth are used to complete a single cut. Step Cuts are used for large objects or for hard objects such as Firebrick and Pavers.

  • Page 23: Chop Cuts

    MK-2000 ELECTRIC SAW ADJUSTMENT & OPERATION CHOP CUTTING A Chop Cut is performed by cutting completely through an object in one pass. NOTE: Skip step E, if cutting dry. Set the adjustable Cutting Guide to the Place the masonry piece onto...
  • Page 24 MK-2000 ELECTRIC SAW OPERATION CUTTING WITH THE CUTTING HEAD LOCKED DOWN This method is preferred when cutting small objects. CAUTION Cut in smooth even strokes; do not force the saw to cut. Loosen the Cutting Head Locking Lock the Cutting Head in the Move the cutting table to position Handle.

  • Page 25: Angle Cuts

    MK-2000 ELECTRIC SAW OPERATION ANGLE CUTS Angle Cuts may be performed by using any cutting method. The following example uses the Step Cut method. CAUTION Cut in smooth even strokes; do not force the saw to cut. NOTE: Skip steps C and D, if cutting dry.

  • Page 26: Cleanup

    PUMP CLEANUP Clean the Water Pump suction Place the Water Pump in an ex- of all debris. ternal container. Run the MK-2000 until clear water is seen at the Blade cooling ports (Approx. 1 minute). CAUTION Ensure the saw is disconnected before completing the remainder of the cleanup process.

  • Page 27: Maintenance

    (See Belt Inspection page 30). MAINTENANCE FOLLOWING USE To extend the life of the MK-2000, the following procedure should be performed after each use. Lubri- cate all points listed below with light oils such as, 3 in 1, WD-40, etc.
  • Page 28 When this occurs, the blade will need to be dressed. The diamond blade can be dressed us- ing the MK Dressing Stick (part number 152792) and by following the steps below. • Setup the MK-2000 for operation. Set the Adjustable Cutting Guide to cut a 1/16-strip.
  • Page 29 Over time, the wooden strip will become grooved from use. A grooved wooden strip will not support masonry during cutting causing the blade to “break through” the piece instead of performing a smooth cut (MK Diamond Part No. 158283). Turn the cutting table upside Replace the worn Protective down.
  • Page 30 MAINTENANCE BELT INSPECTION, ADJUSTMENT & REPLACEMENT The MK-2000 is designed with a power transmission belt. In order to ensure the MK-2000 operates at peak efficiency, the belt should be inspected monthly, and changed if the belt shows damage and/or excessive wear.
  • Page 31 MK-2000 ELECTRIC SAW MAINTENANCE BELT INSPECTION Check the belt for proper ten- Loosen the Motor Mounting Bolts Loosen the Motor Adjustment sion. Proper tension 1/8-inch using a 1/2 inch wrench; if reten- Strap using a 9/16-inch wrench. deflection. sioning only go to step F.
  • Page 32 MK-2000 ELECTRIC SAW EXPLODED VIEW MK-2002 Saw Assembly Part # 150598...
  • Page 33 MK-2000 ELECTRIC SAW PART LISTS MK-2002 Saw Assembly Part # 150598 ITEM DESCRIPTION PART # QTY. WASHER, FLAT, USS, 3/8 101360 FITTING, PLASTIC, 1/4 FNPTX1/4 BARB 128397 HOSE, VINYL, 1/4X3/8 (32.0') 132951 WRENCH, 3/4 BOX END 134056 COLLAR, 1.13 ODX 625ID .5 WIDE...
  • Page 34 MK-2000 ELECTRIC SAW EXPLODED VIEW MK-2001SV Saw Assembly Part # 161195...
  • Page 35 MK-2000 ELECTRIC SAW PARTS LIST MK-2001SV Saw Assembly Part # 161195 ITEM DESCRIPTION PART # QTY. WASHER, FLAT, USS, 3/8 101360 FITTING, PLASTIC, 1/4 FNPTX1/4 BARB 128397 HOSE, VINYL, 1/4X3/8 (32.0') 132951 WRENCH, 3/4 BOX END 134056 COLLAR, 1.13 ODX 625ID .5 WIDE...
  • Page 36 MK-2000 ELECTRIC SAW EXPLODED VIEW Assy. Cutting Head, 1.5 HP, 14" Part # 170813...
  • Page 37 PULLEY, 10J28 X 5/8 BORE 160949 PULLEY, 10J19 X .75 BORE 160950 BELT, 10J340 160925 ASSY, MOTOR MOUNT, MK-2000 160966 MOTOR, 1.5HP 60HZ 1725R.P.M. 1 PH 161099 ASSY, SWITCH BOX, 30AMP, LTF11 161101 FITTING, PUSH ON HOSE 1/4 X 1/4 MALE 165183 VALVE, BALL 1/4"M X 1/4"F...
  • Page 38 MK-2000 ELECTRIC SAW EXPLODED VIEW Assy. Cutting Head, 2 HP, 14" Part # 170815...
  • Page 39 SPRING, TORSION, 50 DEG 160069 GUARD, SPLASH 160310 SCREW, 5/16-18 X 1-3/4 HEX HEAD MACHINE 160948 ASSY, MOTOR MOUNT, MK-2000 160966 FITTING, PUSH ON HOSE 1/4 X 1/4 MALE 165183 ASSY, 30A SWITCHBOX, LTF21 166022 MTR, 2HP 115/230V60HZ, NO SWITCH 231095-RW VALVE, BALL 1/4"M X 1/4"F...
  • Page 40 MK-2000 ELECTRIC SAW EXPLODED VIEW Assy. Frame Part # 170818...
  • Page 41 MK-2000 ELECTRIC SAW PARTS LIST Assy. Frame Part # 170818 ITEM DESCRIPTION PART # QTY. ASSY, CONVYR CART 133082 SCREW, HEX HD, CAP, 5/16-18X1-3/4 150919 SCREW, HEX HD, 3/8-16 X 1-3/4 150920 WASHER, FLAT, SAE, 3/8 150923 WASHER, LOCK, SPLIT, 3/8...

  • Page 42: Exploded View & Parts List

    MK-2000 ELECTRIC SAW EXPLODED VIEW & PARTS LIST Motor Mount Part # 160966 ITEM DESCRIPTION PART # QTY. BEARING, CUTTING HD PIV 140004 BAR, ADJUSTMENT 150585 PIN, SLOTTED SPRING, 3/8 X 1-3/4 151358 WASHER, LOCK, SPLIT, 5/16 151747 SCREW, 5/16-18 X 1-1/2 HEX HEAD MACHINE...
  • Page 43 MK-2000 ELECTRIC SAW EXPLODED VIEW & PARTS LIST Assy. Arbor Part # 154636 ITEM DESCRIPTION PART # QTY. FLANGE, OUTER 132290 WASHER, FLAT, SAE, 3/8 150923 WASHER, LOCK, SPLIT, 5/16 151747 SCREW, HEX HD 1/2-20X1-1/4 152122 SCREW, HEX, 5/16-18 X 2-1/4...

  • Page 44: Exploded View & Parts List

    MK-2000 ELECTRIC SAW EXPLODED VIEW & PARTS LIST Assy Table Part # 133082 ITEM DESCRIPTION PART # QTY. WHEEL, CONVEYOR CART 133090 STOP, BACK-CONVEYOR CART 134387 SCREW, PAN HD PHIL #8 X 1 151047 SCREW, THUMB 5/16-18 X 1- 1/2...

  • Page 45: Accessories

    MK-2000 ELECTRIC SAW ACCESSORIES Item Part # Description 152792 Dressing Stick MK-10 128777 Wet Cutting Refractory blade for brick MK-30 128652 Supreme Grade Blade for Concrete Block MK-50 128744 Supreme Grade Blade for Concrete Block MK-414PB 159629 Supreme Grade Penter...
  • Page 46 • The Part Description for the part(s) being ordered NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. A $6.00 charge will be added to orders having a net billing value under $50.00. All purchases must be made using VISA, MasterCard or American Express.

  • Page 47: Contact & Warranty

    © COPYRIGHT 2015, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED. The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their re- spective owners and used with permission.
  • Page 48 MK-2000 SERIES OWNER'S MANUAL, OPERATING INSTRUCTIONS , & PARTS LIST MK Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 Toll-Free: (800) 421-5830 Phone: (310) 539-5221 Fax: (310) 539-5158 www.mkdiamond.com...

This manual is also suitable for:

Mk-2002Mk-2001sv

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