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OPERATOR’S MANUAL ® GENERAC G22 KINETIC LOG SPLITTER Serial No. Generac Power Systems Original Language Order No. Toll-free phone: 1-888-545-6576 Read and understand this manual and all instructions before operating the KINETIC LOG SPLITTER.
Additional Information and Potential Changes Generac Power Systems reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional.
Chapter 1: General Safety Rules Read this Safety & Operating Instructions manual before you use the KINETIC LOG SPLITTER. Become familiar with the operation and service recommendations to ensure the best performance from your machine. If you have any questions or need assistance, please contact us at 1-888-545-6576 and one of our Technical Support Representatives will be happy to help you.
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Allow the engine to cool completely before storing in any enclosure. Never store a machine that has gas in the tank, or a fuel container, near an open flame or spark such as a water heater, space heater, clothes dryer or furnace. ® GENERAC G22 KINETIC LOG SPLITTER...
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Never open the switch box or motor cover. Never attempt any electrical repairs yourself. If in doubt, consult a qualified electrician,or contact Generac Power Systems for toll-free support at: 1-888-545-6576 for help or information. Never use an extension cord that is not rated for outdoor use.
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No list of warnings and cautions can be all-inclusive. If situations occur that are not covered by this manual, the operator must apply common sense and operate this KINETIC LOG SPLITTER in a safe manner. Contact us at 1-888-545-6576 for assistance. ® GENERAC G22 KINETIC LOG SPLITTER...
Chapter 2: Setting Up The KINETIC LOG SPLITTER It may be helpful to familiarize yourself with the controls and features of your KINETIC LOG SPLITTER as shown in Figure 1 before beginning these procedures. If you have any questions at all, please feel free to contact us at 1-888-545-6576. KINETIC LOG SPLITTER Controls and Features Engagement Handle...
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*The diameter listed is indicative of the maximum suggested size - a small log can be difficult to split when it contains knots or a particularly tough fiber. On the other hand, it may not be difficult to split logs with regular fibers even if its diameter exceeds the maximum indicated above. ® GENERAC G22 KINETIC LOG SPLITTER...
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Installing the Standard Table and Frame Stand Parts Supplied: (List below and Figure 2) Item # Part # Description 1 ..... 36463 ....Tray, Kinetic, Medium ........1 2 ..... 36465 ....Cradle, Extension, Left ........1 3 ..... 36466 ....Cradle, Extension, Right ........1 4 .....
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Safety and Operating Instructions Tighten manual to continue with the setup of the Log Splitter. Second Figure 7 Top Hole Not Used Tighten fourth Figure 8 Tighten Last Figure 9 ® GENERAC G22 KINETIC LOG SPLITTER...
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Adding Oil and Gasoline (gas engine model) Engine Oil See Engine Manual for specific Engine capacities and specifications Fuel Unleaded gasoline with no more than 10% Ethanol NOTE: Use only the recommended high detergent engine oil. Other types of oil could cause problems operating your machine.
3 to 4 minutes, then advance the engine throttle control to maximum speed. Engine Switch Stopping the Engine 1. Move the Throttle Lever to Idle “Turtle” position ((Figure 14). Figure 14 2. Turn the Ignition Switch to the “Off” position. ® GENERAC G22 KINETIC LOG SPLITTER...
Electric Motor Model Circuit Refer to the “Safety with Electric - Powered Machines” section in Chapter 1 Breaker before using the Electric Motor for safety warnings and specific power and Switch connection requirements. Starting the Motor 1. Position your Log Splitter on flat, dry ground and chock the Wheels to prevent the Splitter from moving during use.
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If the Ram stops before the end of the stroke while splitting a tough Log, quickly pull the Engagement Handle back to the Auto-Retract position. Let the Ram return and allow the Flywheels to gain momentum for another full power split. ® GENERAC G22 KINETIC LOG SPLITTER...
Chapter 4: Maintaining The KINETIC LOG SPLITTER Regular maintenance is the way to ensure the best performance and long life of your machine. Please refer to this manual and the engine manufacturer's owner's manual for maintenance procedures. Service intervals listed in the checklist below supersede those listed in the engine manufacturer's owner's manual.
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(Fluid Film or equivalent) to any bare metal areas on the top of the Handle rail (Figure 26). This will assure the smoothest return action of the ram. Yoke Grease Fitting Figure 24 Top of Rail Oil Dipstick Drain Plug Figure 26 Figure 25 ® GENERAC G22 KINETIC LOG SPLITTER...
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Greasing the Rack It is important to grease the Rack every 5 hours for proper operation. Tools and Supplies needed: General Purpose Lithium Grease Clean Rags Spring Bearing 1. Pull out the Ram and slide both return Spring ends from the Ram Bearing hardware (Figure 27).
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8. Tighten the Locknuts against the Frame to lock the Carriage Bolts into place. 9. Replace the Guards in the reverse order that they were removed. Spring Bearing Carriage Frame Bolts Jam Nut Jam Nut Figure 34 Rack Figure 35 ® GENERAC G22 KINETIC LOG SPLITTER...
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Adjusting the Steel Bushing Over Center Tools needed: Two 9/16" Wrenches 9/16" Socket and Ratchet Safety Interlock Lever Short Flange 1. Remove the long Flange Bolt and Locknut that secures the lower portion of Bolts the Guards to the Frame using two 9/16" Wrenches (Figure 36). 2.
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Axle (Figure 40). 3. Pull the Wheel assembly from The Axle. 4. Install the new/repaired Wheel Assembly and secure with a new Cotter Pin by bending the ends of the Cotter Pin with Pliers. ® GENERAC G22 KINETIC LOG SPLITTER...
Chapter 5: Troubleshooting Most problems are easy to fix. Consult the Troubleshooting Table below for common problems and their solutions. If you continue to experience problems, contact us at 1-888-545-6576 for support. Before performing any maintenance procedure or inspection, stop the engine, wait five minutes to allow all parts to cool. Disconnect the spark plug wire, keeping it away from the spark plug.
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Clean accumulated dirt from frame where carriage assembly rests against rubber bumpers. pinion gear. Rack not disengaging Belt must be loosened to allow for slipping while disengaging from pinion when handle is released ® GENERAC G22 KINETIC LOG SPLITTER...
Chapter 6: Parts Lists and Schematic Diagrams Parts List – TRAY, FRAME STAND AND GUARD ASSEMBLY NOTE: Part numbers listed are available through Generac Power Systems. Ref# Part# Description Ref# Part# Description 34497 Stand, Frame 36465 Cradle Extension, Left 35178...
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Schematic – TRAY, FRAME STAND AND GUARD ASSEMBLY CONTACT US AT 1-888-545-6576...
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Parts List – DRIVE ASSEMBLY NOTE: Part numbers listed are available through Generac Power Systems. Ref# Part# Description Ref# Part# Description 34493 Mount, Engine 29456 Insert Bearing W/ Snap Ring 34500 Guard, Belt 32122 Washer, 5/16" ID, 2.0" OD, 0.13" t 34507 Engine, 3.5tq, 100cc, Generac, Ms, W/...
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Schematic – DRIVE ASSEMBLY CONTACT US AT 1-888-545-6576...
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Parts List – FRAME AND AXLE ASSEMBLY NOTE: Part numbers listed are available through Generac Power Systems. Ref# Part# Description Ref# Part# Description 35176 Frame, Main, With Labels 33349 Bolt, Hex, Flange, 1/2-13 X 5" 34494 Axle 34511 Bolt, Hex, Flange, 1/2-13 X 3", GR5, ZP...
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Schematic – FRAME AND AXLE ASSEMBLY CONTACT US AT 1-888-545-6576...
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Parts List – TRAY KIT ASSEMBLY NOTE: Part numbers listed are available through Generac Power Systems. Ref# Part# Description Ref# Part# Description 31363 Table, Log 32104 Bolt, Carriage, 3/8-16 X 1", GR5, ZP 34503 Bracket, Log Table 15043 Bolt, HHCS, 3/8-16 X 1-1/4", GR5...
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KINETIC LOG SPLITTER is fit for ordinary purposes for which a product of this type is used. Generac Power Systems however, limits the implied warranties of merchantability and fitness in duration to a period of two (2) years in consumer use, ninety (90) days for any other use.