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Related Manuals for Toro 04034
Summary of Contents for Toro 04034
- Page 1 1000 and 1600 Walk-Behind Mower Model No. 04034—Serial No. 311000001 and Up Model No. 04035—Serial No. 311000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. The model and serial numbers are located on a plate on the rear frame. -
Page 3: Table Of Contents
Setting the Machine to Match Turf Sound Pressure............. 6 Conditions ............. 31 Sound Power ............6 Servicing the Bedbar........... 32 Vibration (Model 04034) ........6 Backlapping the Reel .......... 32 Vibration (Model 04035) ........6 Storage............... 33 Safety and Instructional Decals ......7 Setup................ -
Page 4: Safety
Safety • Warning—Fuel is highly flammable. Take the following precautions: This machine meets or exceeds CEN standard – Store fuel in containers specifically designed for EN 836:1997, ISO standard 5395:1990, and ANSI this purpose. B71.4-2004 specifications in effect at the time of –... -
Page 5: Toro Mower Safety
• Do not operate the mower under the influence of The following list contains safety information specific alcohol or drugs to Toro products or other safety information that you • Lightning can cause severe injury or death. If must know that is not included in the CEN, ISO, or lightning is seen or thunder is heard in the area, do ANSI standard. -
Page 6: Sound Pressure
Keep everyone away. • To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine speed with a tachometer. Maximum governed engine speed should be 3600 ±100 RPM. • If major repairs are ever needed or if assistance is desired, contact an Authorized Toro Distributor. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 115-1613 93-7346 1. Warning—read the 3. Thrown object 1. Reel drive 3. - Page 8 93-9886 1. Use unleaded gasoline. 104-2618 1. Parking brake 3. Engage 2. Disengage 115-1720 1. Forward 3. Neutral 2. Drive wheel...
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Install the handle. Cable tie Kickstand assembly Install the kickstand (model 04035 only). Spring Wheel shaft, right Wheel shaft, left Install the transport wheels. Transport wheels (obtain separately) –... -
Page 10: Installing The Kickstand (Model 04035 Only)
5. Squeeze the handle ends inward and install them on 2. While supporting the handle, remove the ring pins the mounting pins (Figure 3). from each side and raise or lower the handle to the desired operating position (Figure 2). 3. -
Page 11: Installing The Transport Wheels
Installing the Transport Wheels Parts needed for this procedure: Wheel shaft, right Wheel shaft, left Transport wheels (obtain separately) Procedure 1. Push the kick stand down with your foot and pull Figure 7 up on the handle to support the mower on the kick 1. -
Page 12: Product Overview
Product Overview Controls Installing the Grass Basket Parts needed for this procedure: Grass basket Procedure Grasp basket by top lip and slide it onto the basket mounting rods (Figure 8). Figure 9 1. Traction drive lever 3. On/off switch 2. Throttle control 4. -
Page 13: Specifications
Recoil Starter enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to Pull recoil starter handle (Figure 12) to start engine. www.Toro.com for a list of all approved attachments and accessories. -
Page 14: Operation
Operation DANGER In certain conditions, gasoline is extremely Note: Determine the left and right sides of the flammable and highly explosive. A fire or explosion machine from the normal operating position. from gasoline can burn you and others and can damage property. -
Page 15: Checking The Interlock Switch Operation
3. Attempt to start engine. DANGER The engine should not start. If engine starts, the In certain conditions during fueling, static interlock switch needs service. Correct problem electricity can be released causing a spark which before operating. Refer to Servicing Interlock can ignite the gasoline vapors. -
Page 16: Driving The Machine In Transport
Driving the Machine in traveling at the desired ground speed, drive the mower onto the green, lower the front of the Transport mower, and commence operation. 1. Push the kick stand down with your foot and pull 4. When finished mowing, drive off of the green, up on the handle to raise the rear of mower and move the traction control lever to the Disengage install the transport wheels. -
Page 17: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 8 hours • Clean the fuel filter. After the first 25 hours •... -
Page 18: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check the fuel level. Check the engine oil level. -
Page 19: Lubrication
Lubrication Greasing the Machine Service Interval: Every 25 hours Lubricate the 13 grease fittings on the mower using a No. 2 multipurpose lithium base grease. A hand operated grease gun is recommended for best results. The grease fitting locations are as follows: Figure 16 •... -
Page 20: Engine Maintenance
Engine Maintenance Servicing the Engine Oil Service Interval: After the first 8 hours—Change the engine oil. Before each use or daily—Check the engine oil level. Every 50 hours—Change the engine oil. (More frequently in dusty or dirty conditions) Crankcase capacity: 20 oz. (.59 l) The engine uses any high-quality oil having the American Figure 19 Petroleum Institute - APl - “service classification"... -
Page 21: Servicing The Air Cleaner
4. Push down on the handle to tip the mower and the engine backward, allowing more oil to run into the drain pan. 5. Install the drain plug and refill the crankcase with the proper oil; refer to Checking the Engine Oil Level. Servicing the Air Cleaner Service Interval: Every 25 hours—Clean and oil the air cleaner foam element. -
Page 22: Fuel System Maintenance
Fuel System 3. Set the air gap at 0.028 to 0.032 inch (0.05 to 0.07 cm) (Figure 24). Maintenance Cleaning the Fuel Filter Service Interval: After the first 25 hours Every 50 hours 1. Close the fuel shut off valve and unscrew the bowl Figure 24 from the filter body (Figure 25). -
Page 23: Electrical System Maintenance
Brake Maintenance Electrical System Maintenance Adjusting the Service/Parking Brake Servicing the Interlock Switch If service/parking brake slips when operated, an Use the following procedure if the switch needs adjustment is required. adjustment or replacement. 1. Move service/parking brake lever to the Off 1. -
Page 24: Belt Maintenance
Belt Maintenance Important: Do not over tension the belt. B. Tighten the nut to lock the adjustment. Adjusting the Belts 4. Install the belt cover by placing it in position. 5. While maintaining a slight gap between the cover Service Interval: Every 300 hours—Check the seal and the side plate, install each mounting bolt condition and tension of belts until the threads engage in the insert. - Page 25 Adjusting the Primary V-Belts the belt until the desired belt tension is attained (Figure 31). 1. To adjust the belt tension on primary V-belts, first Important: Do not over tension the belt. check the adjustment of the traction control. Refer to Adjusting the Traction Control.
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Page 26: Replacing The Differential Belt
Figure 34 Figure 35 1. Primary V-belts 3. Idler pulley 3. Right rear bearing housing 1. Differential cover sections 2. Belt guide 2. Front clutch housing 7. Tighten the mounting screws and check the 5. Loosen the idler pulley mounting nut on the alignment. -
Page 27: Controls System Maintenance
Controls System Cutting Unit Maintenance Maintenance Leveling the Rear Drum to the Reel Adjusting the Traction Control 1. Position the machine on a flat, level surface, If traction control does not engage or it slips during preferably a precision steel work plate. operation, an adjustment is required. -
Page 28: Adjusting The Bedknife To The Reel
2. Ensure that the reel contact is removed by turning the sharp edges needed for precision cutting; refer to the bedbar adjusting screws counterclockwise the Toro reel sharpening manual. (Figure 39). Adjusting the Height of Cut 1. Verify that the rear roller is level and that the bedknife to reel contact is correct. -
Page 29: Adjusting The Grass Shield Height
Important: When set properly, the rear and front rollers will contact the gauge bar and the screw will be snug against the bedknife. This ensures the height-of-cut is identical at both ends of the bedknife. 7. Tighten nuts to lock the adjustment. Important: To avoid scalping on undulating turf, ensure that the roller supports are positioned rearward (the roller closer to the reel). -
Page 30: Adjusting The Cut-Off Bar
Bedbar Identification 4 inches (10 cm). Loosen the bolts and nuts securing each end of the shield to the sideplate and adjust the To determine if the bedbar is standard or aggressive, shield to the correct height. check the left bedbar mounting ears. If the mounting 3. -
Page 31: Setting The Machine To Match Turf Conditions
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Greensmower Cutting Unit Set-up Matrix Bed bars: Standard and Optional Part Number Description Mower Aggressiveness Comments 112-9281-01 Standard Greensmaster 1000 Less Standard Greensmaster 1000 112-9279-03 Aggressive... -
Page 32: Servicing The Bedbar
2. Insert a 1/2 inch socket extension, connected to the backlapping machine, into the square hole in the center of the reel pulley. 3. Backlap according to the procedure in the Toro Sharpening Reel and Rotary Mowers Manual, Form No. 80-300 PT. -
Page 33: Storage
Storage 1. Remove grass clippings, dirt, and grime from the external parts of the entire machine, especially the engine. Clean dirt and chaff from the outside of the engine’s cylinder head fins and blower housing. Important: You can wash the machine with mild detergent and water. - Page 34 Notes:...
- Page 35 Notes:...
- Page 36 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer.