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Honda GX 160 Technical Regulations

Honda GX 160 Technical Regulations

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Honda GX 160 Technical
mentioned in these regulations the engines must be completely standard unmodified, and that all
components will remain in place unless this document specifically states that they are allowed to
be removed. No specific coating procedures are allowed on any internal or external surface of the
engine. Carbon or gasket residue removal must be achieved by use of chemical agents only, to
preserve original finishes, which must be apparent over the complete machined area (see Appendix
2). The fasteners on the engines may be drilled for the purposes of lock wiring. Replacement of
external fasteners with non-Honda fasteners is only permitted when the replacement fastener
improves safety or when the standard Honda fastener is not readily available. A thread recovery
procedure is acceptable providing that the system and replacement fixing used are of no different
size or pitch to the original and therefore offer no mechanical advantage over the original fixing,
or alter the position of the original fixing.
2. DEFINITIONS
2a. The standard, unmodified component
This means that the component has not had its substance altered in any way. It has had no
material removed from it or added to it. It will be of the same, original material. Where appropriate,
it should have the manufacturer's original manufacturing process or machining marks on it. It is
the component defined as being applicable to the particular engine type.
2b. Engine types
The original QHQ4 engine, to engine number 7664037, shall in this document be called the K
engine. The QHQ4 engine from engine number 7664037 onwards shall in this document be
called the E engine. The QHQ4 engine with suffix T, from engine number 1000000 onwards shall
in this document be called the T engine. This will also include all unified specification engines
(GX160UT1 QHQ4 and QHG4). GX160UT2 QHQ4 and GX160RT2-QHG4 engines (T2) will be
eligible, with exceptions as notified in the following document.
2c. Legality limit
In general terms, and where not clarified or qualified elsewhere in this document, the legal limit
for eligibility purposes shall be deemed to be the service limit as specified by Honda in the most
up-to-date Honda Service manual for the particular engine. (http://www.honda-engines-eu.com/
en/welcome.html)
Honda GX160 technical regulations
1. GENERAL
The scrutineer will pay special attention to ensure that the
finish of all components match those of the standard unit
and reserves the right to compare any part from competitors'
engines directly with a standard part as supplied by Honda
(UK). Unless competitors have gone out of their way to source
alternative parts, their engines should automatically comply
with this rule. Furthermore, competitors should note that the term
"standard" refers not only to the components used but also to the number
used, their position and function and the manner in which the engines
are assembled. Please remember that save for the changes specifically
shaded area denotes text amended from previous version
Version 10A
Regulations
April 2015
Page 1 of 10

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Summary of Contents for Honda GX 160

  • Page 1 In general terms, and where not clarified or qualified elsewhere in this document, the legal limit for eligibility purposes shall be deemed to be the service limit as specified by Honda in the most up-to-date Honda Service manual for the particular engine. (http://www.honda-engines-eu.com/ en/welcome.html)
  • Page 2 (see p.7). A 2mm hole may be drilled in the tag on the restrictor for the purpose of affixing an official seal. This restrictor is not permitted in Senior engines. Honda GX160 technical regulations Version 10A April 2015 Page 2 of 10...
  • Page 3 Must be standard unmodified from the following list only, no other can be used. The standard Honda resistor spark plug cap - as supplied with the engine - must be used where a non-resistor spark plug is used, otherwise plug cap is free.
  • Page 4 Valves will be standard unmodified. Valve-seat grinding and cutting is allowed, to the single standard profile only (45°) and 30° cut to restore seat width, as specified in the latest Honda manual for the engine type. Valves of T1 and T2 engine are not interchangeable.
  • Page 5 45.1mm. The T2 crank may be used as a replacement in the T1 engine, but it is not permitted to use the T1 crank in the T2 engine. Honda GX160 technical regulations Version 10A April 2015 Page 5 of 10...
  • Page 6 (unless a suitable pulse take-off is used). The crankcase bearings and seals must be standard unmodified. Honda GX160 technical regulations Version 10A April 2015 Page 6 of 10...
  • Page 7 Unless otherwise stated T1 component on left, T2 on right Measurements marked * are nominal, and only for guidance in determining differences between engine types. Other dimensions are absolute for scrutineering purposes. Honda GX160 technical regulations Version 10A April 2015...
  • Page 8 If measuring this bore, it is safest to use a ✗ semi circular gauge, rather than a flat plate gauge. Honda GX160 technical regulations Version 10A April 2015 Page 8 of 10...
  • Page 9 The finish will always look like this in a new engine, engines with “age” should be observed accordingly. This finish will never wear away on its own! A typical cylinder head face Honda GX160 technical regulations Version 10A April 2015 Page 9 of 10...
  • Page 10 T1 = 60.1mm Max T2 = 62.1mm Max Example of drum-type clutch ✔ Example of plate-type clutch ✗ Maximum dimension, ignition coil mounting plate 64.5mm Max Honda GX160 technical regulations Version 10A April 2015 Page 10 of 10...