Table of Contents
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1.CONTENTS
1. Contents ........................................................................................................................ 1
2. Control location ............................................................................................................. 3
3. Before riding .................................................................................................................. 4
4. Safe riding ..................................................................................................................... 4
5. Driving ........................................................................................................................... 5
6. Use genuine spare parts ............................................................................................... 5
7. Use of each component ................................................................................................ 6
Gauges .......................................................................................................................... 6
Operation of ignition switch ........................................................................................... 7
Operation of steering handle lock switch ....................................................................... 7
Operation of fuel tank cover switch ............................................................................... 7
Use of buttons ............................................................................................................... 7
Storage box....................................................................................................................... 9
Safety helmet hook ......................................................................................................... 10
Fuel tank cap ................................................................................................................ 10
Brake ............................................................................................................................ 10
8. Important points and cautions for starting engine ........................................................ 11
9. The best way to drive off ............................................................................................. 12
The control of throttle valve handle ............................................................................. 12
Parking method ........................................................................................................... 12
10.Inspection and maintenance before riding ................................................................... 13
Routine inspection ....................................................................................................... 13
Engine oil inspection and change ................................................................................ 13
Fuel inspection.............................................................................................................. 14
Transmission oil inspection and change ....................................................................... 14
Inspection and adjustment of brake free play .............................................................. 15
Disc brake inspection (depending on models) ............................................................. 16
Throttle valve handle clearance adjustment ................................................................ 17
Inspection and maintenance of battery ........................................................................ 17
Tire inspection ............................................................................................................. 18
Steering handle front shock absorbers inspection ....................................................... 18
Checking and changing fuses ..................................................................................... 19
Checking the turn signal lights and horn ..................................................................... 19
Checking the front and rear lights ............................................................................... 19
Checking the brake light .............................................................................................. 19
1. CONTENTS
1
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Summary of Contents for Sym Tonik 50
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Page 1: Table Of Contents
1.CONTENTS 1. Contents ........................1 2. Control location ......................3 3. Before riding ........................4 4. Safe riding ........................4 5. Driving ........................... 5 6. Use genuine spare parts ....................5 7. Use of each component ....................6 Gauges .......................... 6 Operation of ignition switch ................... - Page 2 1.CONTENTS Checking for fuel leakage .................... 20 Checking the lubrication of body’s various mechanisms ..........20 Checking the spark plug ....................20 Checking the air cleaner ..................... 20 11. When there is an abnormal condition or a trouble ............21 Diagnosis when engine does not start ................
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Page 3: Control Location
2.CONTROL LOCATION MODEL: Tonik 125/Tonik 50cc Fuel tank cap Storage box Frame number Position light Front turn signal light Air Cleaner Kick starter pedal Main stand Side stand Engine number Light/Starter switch High& Low beam/ /Turn signal/Horn Front brake switch level Fuse /CDI &Battery... -
Page 4: Before Riding
3.BEFORE RIDING This manual describes the correct usage of this motorcycle including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully. For your benefit, please ask your SANYANG dealer the operating manual and carefully read the following: Correct use of the motorcycle. -
Page 5: Driving
Also, it may result in unexpected troubles and lower the motorcycle’s performance. Always use SYM Genuine Spare Parts to keep your motorcycles pure blood and to ensure its long service life. -
Page 6: Use Of Each Component
7.USE OF EACH COMPONENT (The following is SYM 4 stroke air-cooling 125 c.c./50 c.c. scooter’s basic operation, and they could vary from different individual models. Please consult the end of this manual.) §GAUGES § The panel figure for speedometer may vary from model to model, but the location usually are the same. -
Page 7: Operation Of Ignition Switch
§OPERATION OF IGNITION SWITCH § “ON” position: Engine can be started in this position. Ignition switch key can not be removed. “OFF” position: Engine is shut off and can not be started in this position . Ignition switch key can be removed. §OPERATION OF STEERING HANDLE LOCK SWITCH §... - Page 8 Insert the key into the main switch to be “ON” position, and the engine is being started, the speed meter light, position light, tail light, license plate light are always come on. Hazard warning switch When the switch is turned to this position as the engine is being started, the front and rear turn signal lights will flash.
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Page 9: Storage Box
Horn Switch Press this button down when ignition switch is in the “ON” position, the horn will sound. Turn Signal Switch Turn signal lights are used when turning left/right or changing lane. Turn ignition switch to the “ON” position, and slide the turn signal switch to left or right . Then, the turn signal lights will flash. -
Page 10: Safety Helmet Hook
§SAFETY HELMET HOOK§ Hook Stop the motorcycle, and hook the safety helmet chin belt the hook. CAUTION: Do not hang the safety helmet onto this hook when riding to avoid damaging motorcycle and loosing safety helmet’s function. § § FUEL TANK CAP 1.Insert the key into the main switch, and turn the ignition switch Fuel tank cover key to the“... -
Page 11: Important Points And Cautions For Starting Engine
8.IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE CAUTION: Please check the oil and fuel volume are adequate or not before starting the engine. To start the engine the main parking stand must be firmly on the ground and the brake is applied on the rear wheel to prevent the motorcycle from moving forward suddenly. -
Page 12: The Best Way To Drive Off
9.THE BEST WAY TO DRIVE OFF turn on the turn signal light before moving, and make sure no vehicle is coming from behind. Then, drive off. §THE CONTROL OF THROTTLE VALVE HANDLE § Acceleration : To increase speed. When riding on an inclined road, turn the throttle valve handle slowly to allow the engine to output its power. -
Page 13: Inspection And Maintenance Before Riding
10.INSPECTION AND MAINTENANCE BEFORE RIDING (Please refer to the components location diagram for the following components.) §ROUTINE INSPECTION § Check Items Check Key Points Engine Oil Is there enough engine oil? Fuel Is it enough? Is it Octane 90 or above Braking condition? Front (Brake lever free play: 10~20mm) -
Page 14: Fuel Inspection
Install the drain bolt and tighten it. Fill new transmission oil (90~100c.c.), and install the infusion bolt and tighten it. (make sure that bolts are tightened and check that there’s no leakage.) Recommend Oil: Genuine SYM HYPOLD GEAR OIL (SAE 85W-140). 10. INSPECTION AND MAINTENANCE BEFORE RIDING... -
Page 15: Inspection And Adjustment Of Brake Free Play
§INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY§ INSPECTION: (Brake lever free play must checked with the engine shut off.) Brake lever and pedal free play for front and rear wheels. ◆ If checking the hand-braking lever for front wheels, its free play (the stroke of hand-braking lever from no braking to initial braking) should be 10~20mm. -
Page 16: Disc Brake Inspection (Depending On Models)
§DISK BRAKE INSPECTION§( applicable for model equipped with disc brake. Visual check brake lines for leakage, or damage, check brake lines connections for looseness using a wrench or similar tool, and check whether steering handle vibration in driving, or any parts’ interference may have damage the brake lines. -
Page 17: Throttle Valve Handle Clearance Adjustment
§INSPECTION AND MAINTENANCE OF BATTERY § The motorcycle is equipped with a maintenance-free type battery, so it is unnecessary to check and add electrolyte. Have your motorcycle checked by SYM Authorized Dealer or Franchised Dealer should any abnormality is found. -
Page 18: Tire Inspection
Check steering handle if it is being pulled too tight by the brake cables. Take your motorcycle to SYM Authorized Dealer or Franchised Dealer for a check or adjustment if any abnormal conditions are found. -
Page 19: Checking And Changing Fuses
§CHECKING AND CHANGING FUSES § Turn off ignition switch, and check fuses if they are intact. Replace the blown fuse with a new one having the same specified amperage rating (10A&15A). Using a fuse of more than 10A&15A amperes, a brass or iron wire to replace a blown fuse is strictly prohibited to avoid damaging the electrical system and the circuit. -
Page 20: Checking For Fuel Leakage
§CHECKING FOR FUEL LEAKAGE§ Check fuel tank, fuel cup, fuel hose, carburetor for leakage. §CHECKING THE LUBRICATION OF BODY’S VARIOUS MECHANISMS§ Check the body’s pivot points if they have enough lubrication. (for example, the pivot points on the main stand, the side stand, and the brake lever…etc.). §CHECKING THE SPARK PLUG§... -
Page 21: When There Is An Abnormal Condition Or A Trouble
【Have your motorcycle checked by SYM authorized dealer or franchised dealer immediately if there are no problems with the above items and engine still can not be started.】 12. C.D.I. ELECTRICL IGNITION SYSTEM The charge and discharge principle of a condenser is adopted for the C.D.I system to supply electrical... -
Page 22: Cautions For Riding Motorcycle
15.CAUTIONS FOR RIDING MOTORCYCLE 1. Raise the motorcycle with the main stand, and sit on the seat. Push the motorcycle forwarding to raise the main parking stand. CAUTION: Never rotate the throttle valve handle at will to increase the engine RPM before driving off. 2. -
Page 23: Periodical Maintenance Schedule
☆ The above maintenance schedule is established by taking the monthly 1000 kilometers as a reference which ever comes first. ※Have your motorcycle checked and adjusted periodically by your SYM Authorized Dealer or Franchised Dealer to maintain the motorcycle at the optimum condition. -
Page 24: Specification
17.SPECIFICATION Model FW05A1-6(Tonik 50) Item Specification Length 1735mm Width 710mm Height 1040mm Wheel base 1220mm Net Weight 92kg Type 4- stroke single cylinder engine Fuel Unleaded (Octane 90 or higher) Cooling type Air-cooled Displacement 49.5 c.c. Compression ratio 12.6 :1 Maximum Horsepower 2.3 kw/7500 rpm... - Page 25 17.SPECIFICATION Model FW05A2-6(Tonik 50) Item Specification Length 1735mm Width 710mm Height 1040mm Wheel base 1220mm Net Weight 92kg Type 4- stroke single cylinder engine Fuel Unleaded (Octane 90 or higher) Cooling type Air-cooled Displacement 49.5 c.c. Compression ratio 12.6 :1 Max.
- Page 26 17.SPECIFICATION Model FW05A3-D(Tonik 50) Item Specification Length 1735mm Width 710mm Height 1040mm Wheel base 1220mm Net Weight 92kg Type 4- stroke single cylinder engine Fuel Unleaded (Octane 90 or higher) Cooling type Air-cooled Displacement 49.5 c.c. Compression ratio 12.6 :1 Max.
- Page 27 17.SPECIFICATION Model FW11A1-6(Tonik 125) Item Specification Length 1735mm Width 710mm Height 1040mm Wheel base 1240mm Net Weight 97kg Type 4- stroke single cylinder engine Fuel Unleaded (Octane 90 or higher) Cooling type Air-cooled Displacement 125 c.c. Compression ratio 10.5 :1 Max.
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