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Troubleshooting
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Summary of Contents for MAGNAWELD MONOMAG 180
- Page 1 USER MANUAL MONOMAG 180 MIG/MAG WELDING MACHINE www.magmaweld.com...
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Page 2: Table Of Contents
CONTENTS SAFETY RULES ..............................2 1. TECHNICAL INFORMATIONS ........................6 1.1 GENERAL EXPLANATIONS ........................6 1.2 COMPONENTS OF MONOMAG 180 ......................6 1.3 DATA PLATE ............................7 1.4 TECHNICAL SPECIFICATIONS ......................7 1.5 ACCESSORIES ............................7 2. INSTALLATION ..............................8 2.1 UPON RECEIPT AND CLAIMS ........................8 2.2 INSTALLING AND WORKING RECCOMENDATIONS ................8... -
Page 3: Safety Rules
Ÿ HOT PARTS CAN CAUSE SEVERE BURNS Do not touch hot parts Ÿ Allow cooling time before servicing Ÿ If needed to hold hot parts, use appropriate tool, insulating gloves and fireproof clothes. Ÿ Monomag 180... - Page 4 To prevent injuries wear appropriate safety glasses with side shields even under your welding helmet . Ÿ MOVING PARTS CAN CAUSE INJURY Keep away from moving parts Ÿ Keep all doors, panels, and guards closed and secured Ÿ Wear shoes with metal protection over the fingers. Ÿ Monomag 180...
- Page 5 Electrical devices should not be repaired by unqualified persons. Improper repairs can cause serious Ÿ injuries or even death during applications The components of the gas circuit works under pressure. The service given by unqualified persons may Ÿ cause explosions and operators can be injured seriously Monomag 180...
- Page 6 Choose appropriate welding method and welding machine for your work. Ÿ Choose appropriate welding current and welding voltage for the material and its thickness. Ÿ If you will have a long break after welding, turn off the machine after cooler fan cooled the machine. Ÿ Monomag 180...
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Page 7: Technical Informations
1. TECHNICAL INFORMATION 1.1 GENERAL EXPLANATIONS Monomag 180 is a single phase, step controlled, constant voltage, compact MIG/MAG welding equipment to be used especially for intensive thin metal repair applications. Any kind of metal can be welded with this machine, if proper welding wire and gas is used. For mild steel welding, even under CO2 you can weld with low spatter and stable arc. -
Page 8: Data Plate
MAGMA MEKATRONİK MAKİNE SAN. VE TİC. A.Ş. EN 60974-1 EN 60974-10 Organize Sanayi Bölgesi 5.Kısım Manisa - TÜRKİYE MONOMAG 180 Horizontal Characteristics Seri No : MIG / MAG Welding 30 A / 16 V - 140 A / 21 V... -
Page 9: Installation
• Use suitable welding fume extraction systems. Use breathing apparatus if there is a risk of inhaling in confined places. Monomag 180... -
Page 10: Welding Connections
(19) to the gas cylinder (20) . Connect the Figure 4: Gas Connections power cable of the CO heater to the CO heater socket at the back of the machine. Monomag 180... -
Page 11: Operation
. Place the Ÿ Push down the pressure roll (28) , push up and lock Ÿ (32) MIG/MAG wire spool through the spool (29) the spring knob support (33) and screw the spool support nut (31) tightly. (Figure 8). Monomag 180... -
Page 12: Adjusting The Gas Flow
MIX) is 10 times of the diameter of the wire. 9 lt/min 8 lt/min 9 lt/min 9 lt/min EXAMPLE: 10 lt/min 9 lt/min 10 lt/min 10 lt/min Diameter of the wire: 0,9 mm Gas flow rate: 10 x 0,9 = 9 lt/min Monomag 180... -
Page 13: Welding
Coefficient Nozzle and Length Contact Tip Short Arc Globular Spray Arc Short Arc 1.0mm 10mm 0-3mm Transfer Globular 1.0mm 3-5mm 1 mm Transfer Figure 12: Arc Lengths Spray Arc 1.0mm 15mm 5-8mm 4.2 WELDING PARAMETERS Ar/CO (80/20) 13.5 Monomag 180... -
Page 14: Maintenance And Troubleshooting
. Contact tip and nozzle on the torch have to be cleaned regularly and changed if required. Contact tips must be in good condition, longer tips generally give better results. Monomag 180... -
Page 15: Basic Troubleshooting
Contact your authorized technical service. and/or cannot be adjusted. are out of order. Heater socket is not working. Change the fuse. Fuse is blown out “F2”. 5.4 FUSES Fuse Amperage Feature Protected Circuit 0.8A Fan Motor CO Heater Wire Feeder Monomag 180... -
Page 16: Appendix 1: Spare Parts List
Choke Coil - Monomag180 K304500028 K304000048 Main Transformer - RE140M K302200032 Primary Secondary Coil - RE140M A225220008 Swivel Plastic Wheel 100x35 A225222010 Plastic Wheel 250x50x20 A229102002 Bakelite U Arm Panel Cabinet Lock 1091-U114-01 A229300006 Hinge - 1056 U6 A229200004 Monomag 180... -
Page 17: Appendix 2: Electrical Diagram
APPENDIX 2 ELECTRICAL DIAGRAM YEŞIL NEON 220VAC TEL HIZI 22000uF/63V TETIK 22000uF/63V TERMIK ATIK 5mm k›rm›z› led 24VDC/90W Monomag 180... - Page 18 FACTORY Organize Sanayi Bölgesi 5.Kısım 5503. Sokak No:1 MANİSA +90 236 226 27 00 +90 236 226 27 28 OWM 09.06.2011 Made in TÜRKİYE www.magmaweld.com...
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