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® TS200 / TS250 Translation of the original operating instruction and spare parts list Tile cutting machine TS 200 / TS 250 ZN der Bedienungsanleitung: 5007090-00 Erstellt am: 05 / 2014 Erstellt von: Sabrina Linden Datei: K:\KDV\5007xxx\5007090-Bedienungsanleitung\ 5007090-00-Bedienungsanleitung-E.doc ® GÖLZ...
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® TS200 / TS250 Translation of the original operating instruction and spare parts list - 2- 5007090-00 BA-E...
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® TS200 / TS250 Translation of the original operating instruction and spare parts list All rights reserved according to DIN ISO 16016. No part of this document (instruction manual and spare parts list) may be reproduced, adapted, transmitted, transcribed, stored on a data medium or be translated into another language without prior written approval of ®...
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® TS200 / TS250 Translation of the original operating instruction and spare parts list EC-DECLARATION OF CONFORMITY Manufacturer ® GÖLZ GmbH Dommersbach 51, D-53940 Hellenthal Tel.: +49 (0) 2482 12 200 / Fax: +49 (0) 2482 12 222 Declare hereby certifies on its sole responsibility that the following product: TS200 / TS250 Tile cutting machine Serial number:____________________...
® TS200 / TS250 Translation of the original operating instruction and spare parts list Contents Preface ........................7 Warning signs and symbols ..................7 Technical data and accessory ..............8 Technical data of the machine..............8 Provided accessory ..................8 Description .....................
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® TS200 / TS250 Translation of the original operating instruction and spare parts list Maintenance and care ................. 29 Machine ...................... 29 Blade ......................29 Troubleshooting ................... 30 Spare parts list ..................... 31 Using the spare parts list ................31 8.1.1 Safety regulation ......................
® TS200 / TS250 Translation of the original operating instruction and spare parts list Preface This operating manual is designed to familiarize the user with the masonry bench saw, hereinafter referred to as the machine, and to use its intended applications. The operating manual contains important information on how to operate the machine safely, properly and most efficiently.
TS200 / TS250 Translation of the original operating instruction and spare parts list Technical data and accessory Technical data of the machine Type TS 200 TS 250 Max. cutting depth 40 mm - 1,6 in. 65 mm - 2,6 in.
® TS200 / TS250 Translation of the original operating instruction and spare parts list Description Main parts 1) Frame 8) Transport wheel 15) Cable protector 2) Cutter head 9) Cutting table 16) Adjusting angle grip knob 3) Blade guard 10) Back square 17) Transport lock 4) Extension table 11) Cutter head handle...
® TS200 / TS250 Translation of the original operating instruction and spare parts list Basic safety instructions In this manual the following terms and symbols are used for particular important information: Note / Important: Contains important information which stands out from the other text! Attention: Contains instructions which must be strictly observed to prevent damage from the unit and the operator!
® TS200 / TS250 Translation of the original operating instruction and spare parts list Organisational measures This operating manual must always be at hand at the place of use of the machine and must be accessible to the person operating the machine! In addition to this operating manual, all other generally applicable legal and other mandatory regulations relevant to accident prevention and environmental protection must be observed! Such obligations may also comprise the handling of hazardous materials, provisioning and/ or wearing of...
® TS200 / TS250 Translation of the original operating instruction and spare parts list All maintenance and repair activities must be performed by qualified personnel using suitable tools and other suitable workshop equipment. Observe the fire alarm and fire fighting measures. The personnel must be made familiar with the location and handling of fire extinguishers! Selection and qualification of person Only permitted personnel is allowed to work on and with the machine! The legal minimum age is to be...
® TS200 / TS250 Translation of the original operating instruction and spare parts list Control the working area for water-, gas- and electrical lines! Important: Wet cutting is to be accomplished while working! This prevents the appearance of particulate matter and increases the life-time of the diamond tool! During work Make sure, that the machine is well fastened before and while cutting! Never touch rotating parts like blade shaft or blade!
® TS200 / TS250 Translation of the original operating instruction and spare parts list Information about special risks with electrical energy Observe the relevant national regulations or standards. Electrical connections must always be kept free from dirt and moisture. Use only original fuses with the specified rating! Switch off the machine immediately, if trouble occurs in the electric power supply! If your machine comes into contact with a live wire: warn others against approaching and touching the machine...
® TS200 / TS250 Translation of the original operating instruction and spare parts list 3.10 Illumination The machine is designed for use in daylight! The machine operator / owner must ensure sufficient workplace lighting for non-illuminated work sites! 3.11 Oils, greases and other chemical substances When handling hydraulic fluids, lubricants, greases or preservatives (referred to hereinafter as fuels and lubricants), the safety regulations which apply to the respective machine are to be observed! Avoid long contact of the fuels and lubricants with your skin! Careful cleaning of the skin from adhering...
® TS200 / TS250 Translation of the original operating instruction and spare parts list 3.13 Store Store the machine in a dry, high or locked place, out of the reach of children or unauthorized persons. Clean and preserve the machine with corrosion preventive if storing over a longer time like winter time! Note: Store dismounted blades so, that the blades not exposed to mechanical damages and harmful environmental conditions (UV radiation, temperature, humidity, etc.).
® TS200 / TS250 Translation of the original operating instruction and spare parts list Bringing into service Attention: Do not yet turn the engine on! The following work is to be done with the engine being stopped! Export checking Remove the transport packaging and place the unit vertically on a horizontal, flat and stable surface. Dispose of the transport packaging according to environmental regulations.
® TS200 / TS250 Translation of the original operating instruction and spare parts list Engine Note: Read and observe the instructions to the engine! Setting up the machine Attention: The cutting head must be set and detected with the control handle in a raised position! Attention: The cutting table must be saved with the transport lock.
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® TS200 / TS250 Translation of the original operating instruction and spare parts list • Loose the 3 screws (front-up-back) of the blade guard. Then remove the mobile part of the blade guard. • Loose the left threaded hexagonal nut on the motor shaft and remove the outer flange and the tool.
® TS200 / TS250 Translation of the original operating instruction and spare parts list • Mount back the outer flange. • Tighten the left threaded hexagonal nut on the motor shaft. • Put back the mobile part of the blade guard in place. Tighten the 3 screws (front-up-back). Electrical connections Before connecting the machine to a power supply, make sure: The voltage/phase supply corresponds to the information indicated on the motor plate and...
® TS200 / TS250 Translation of the original operating instruction and spare parts list Operation Attention: Location rid of anything that might interfere with the operation! Ensure correct installation of the blade! With the exception of the operator, should be no other persons present in the work area! Warning: Never touch rotating parts! Before starting the machine...
® TS200 / TS250 Translation of the original operating instruction and spare parts list Warning: Never touch rotating parts! Attention: Transport the unit only when the engine is stopped! This applies also to a short change of location! Attention: Wear appropriate individual protective equipment! 5.3.1 Cutting method: Fixed depth cutting In fixed depth cutting, the cutting head is locked in a fixed position.
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® TS200 / TS250 Translation of the original operating instruction and spare parts list • Tighten strongly the adjusting handle and make sure the cutting head is well fixed and cannot move. • Put the material on the cutting table. By using the back square control the position of the material.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 5.3.2 Cutting method: Free depth cutting for multiple steps cutting In free depth cutting, the cutting head is not locked in a fixed position. This cutting method enables multiple steps cutting which consists of moving the table back and forth with the material to be cut under the rotating blade.
® TS200 / TS250 Translation of the original operating instruction and spare parts list • Start the machine. • Put your hand on the cutting handle. • Push the cutting table slowly and without undue pressure towards the rotating blade. The blade cuts the applied material.
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® TS200 / TS250 Translation of the original operating instruction and spare parts list • Rotate the complete cutting head and rail to the required angle. • Tighten well the two grip knobs on each side of the machine. • Loosen the adjusting handle. •...
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® TS200 / TS250 Translation of the original operating instruction and spare parts list Start the machine. • • Put your hand on the cutting handle. • Push the cutting table slowly and without undue pressure towards the rotating blade. The blade cuts the applied material.
® TS200 / TS250 Translation of the original operating instruction and spare parts list • Make sure that the blade is not touching the cutting table at any position of the cutting table when the cutting head is at the lowest position.
® TS200 / TS250 Translation of the original operating instruction and spare parts list Maintenance and care Attention: All maintenance, repair and care work is only to be done if the motor being stopped and the power supply is disconnected! Spare parts must comply with the technical requirements specified by the manufacturer.
® TS200 / TS250 Translation of the original operating instruction and spare parts list Troubleshooting Cause Remedy Machine doesn’t work Check the power cable. Check the power No electrical power supply connection. Defective power cable Change the power cable Defective switch Change the switch Defective engine Change the engine...
Note: In order to avoid wrong deliveries the information the ordering information should be checked for accuracy and completeness before sending it! Completely indicate the delivery address! ® GÖLZ GmbH D - 53940 Hellenthal Tel. (02482) 120 TS 200 Baujahr Maschinen-Nr. 20XX XXXXX Gew. kg XXXXX...
® TS200 / TS250 Translation of the original operating instruction and spare parts list So bekommen Sie schnell und Pour obtenir rapidement les Always indicate richtig Ihr Ersatzteil pièces de rechange indiquer • Maschinentyp gemäß • machine type according to •...
® TS200 / TS250 Translation of the original operating instruction and spare parts list Wearing parts Wearing parts for construction devices mentioned in the operating manual such as drilling and sawing machines. Wearing parts are the parts subject to operation-related (natural) wear during proper use of the device. The wearing time cannot be uniformly defined, and differs according to the intensity of use.
® TS200 / TS250 Translation of the original operating instruction and spare parts list Exploded view and spare parts list Machine - 34- 5007090-00 BA-E...
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® TS200 / TS250 Translation of the original operating instruction and spare parts list Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation TS200 Rahmen kpl. Frame complete Châssis complète TS250 TS200 Couteau en-tête Schneidkopf kpl. Cutter head complete complète TS250 TS200 Führungsschiene kpl.
® TS200 / TS250 Translation of the original operating instruction and spare parts list Frame - 36- 5007090-00 BA-E...
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® TS200 / TS250 Translation of the original operating instruction and spare parts list Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation TS200 Rahmen kpl. Frame complete Châssis complète TS250 TS200 Rahmen Frame Châssis TS250 Anschlagblech Stop plate Lame d’arrêt DIN EN M 8 x 16 Schraube...
® TS200 / TS250 Translation of the original operating instruction and spare parts list Cutter head - 38- 5007090-00 BA-E...
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® TS200 / TS250 Translation of the original operating instruction and spare parts list Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation TS200 Couteau en-tête Schneidkopf kpl. Cutter head complete complète TS250 DIN EN M 8 x 20 Schraube Screw ISO 4762 DIN EN A 8,4...
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® TS200 / TS250 Translation of the original operating instruction and spare parts list - 40- 5007090-00 BA-E...
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® TS200 / TS250 Translation of the original operating instruction and spare parts list Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation Distanzplatte Distance plate Plaque de distance Gleitlager Bush bearing Roulement coulissant DIN 127 Federring Spring washer Rondelle-ressort DIN EN A 6,4 Scheibe Washer...
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.3.1 Cutter head bracket Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation Schneidkopfaufnahme Cutter head bracket Levé couteau en-tête kpl. complete complète DIN 625 608-2RS1 Kugellager Ball bearing Roulement à...
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.3.2 Engine Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation Motor kpl. Motor complete Moteur complète 1,3 kW Motor Motor Moteur Dichtung Gasket Joint Schaltkasten Switch box Combinateur Dichtung Gasket...
® TS200 / TS250 Translation of the original operating instruction and spare parts list Guiding rail - 46- 5007090-00 BA-E...
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® TS200 / TS250 Translation of the original operating instruction and spare parts list Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation TS200 Führungsschiene kpl. Guiding rail complete Glissière complète TS250 DIN EN M 8 x 25 Schraube Screw ISO 4762 DIN EN Mutter Écrou...
® TS200 / TS250 Translation of the original operating instruction and spare parts list Transport wheel Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation Transport wheel Roue de transport Transporträder kpl. complete complète Aufnahme Acceptance Levé Pos. 2.1-2.3 Rad kpl. Wheel complete Roue complète Ø...
® TS200 / TS250 Translation of the original operating instruction and spare parts list Back square Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation Anschlagwinkel kpl. Back square complete Équerre complète Aufnahme Acceptance Levé Anschlagwinkel Back square Équerre DIN EN M 8 x 20 Schraube Screw...
® TS200 / TS250 Translation of the original operating instruction and spare parts list Water tank Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation Wasserbehälter kpl. Water tank complete Tank complète Wasserbehälter Water tank Tank 25 W Wasserpumpe Water pump Pompe d’eau Stopple with rope Bouchon avec...
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.7.1 Stopple with rope Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation Stopple with rope Bouchon avec Ablaufstopfen kpl. complete prolonge complète Seil Rope Prolonge Stopfen Stopple Bouchon Seilklemme...
® TS200 / TS250 Translation of the original operating instruction and spare parts list Main pillar Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation Jambe de pivot Standbein kpl. Main pillar complete complète Standbein Main pillar Jambe de pivot 30 x 30 Stopfen Stopple Bouchon...
® TS200 / TS250 Translation of the original operating instruction and spare parts list Extension table Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation TS200 Table extension Table de travail Tischverlängerung kpl. complete rallonge complète TS250 TS200 Table de travail Tischverlängerung Table extension rallonge...
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.10 Transport handle Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation Transport handle Poignée de transport Transportgriff kpl. complete complète Transportgriff Transport handle Poignée de transport Stopfen Stopple Bouchon...
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