Polaris UTV 2x4 Series 11 Owner's Manual
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Polaris UTV 2x4 Series 11 Owner's Manual

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  • Page 2 WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
  • Page 4 All information in this manual is based on the latest product data and specifications available at the time of printing. Polaris Industries Inc. reserves the right to make product changes and improvements that may affect illustrations or explanations. No part of this manual shall be reproduced or used without the written permission of Polaris Industries Inc.

  • Page 5: Table Of Contents Welcome

    S Personal Task Vehiclest (PTVs) S All-Surface Loaders (ASLs) We believe Polaris sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your Polaris vehicle, making it the finest vehicle we’ve ever produced.

  • Page 6: Vehicle Identification Numbers

    Remove the spare key and store it in a safe place. Your key can be duplicated only by mating a Polaris key blank with one of your existing keys. If both keys are lost, the ignition switch must be replaced.

  • Page 7: Table Of Contents

    ..SPECIFICATIONS ......POLARIS RECOMMENDED PRODUCTS ..TROUBLESHOOTING .
  • Page 8 - NOTES -...

  • Page 9: Safety

    Failure to follow the warnings contained in this manual can result in severe injury or death. A Polaris UTV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
  • Page 10 SAFETY Operator Safety The following signal words and symbols appear throughout this manual and on your Polaris UTV. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol, on your Polaris UTV or in this manual, alerts you to the potential for personal injury.
  • Page 11 SAFETY Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner’s manual. S Read this manual and all labels carefully. Follow the operating pro- cedures described.
  • Page 12 Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds. S Always have this vehicle checked by an authorized Polaris dealer if it has been involved in an accident. S Never operate this vehicle on hills too steep for the vehicle or for your abilities.
  • Page 13 Gasoline is extremely flammable. See page 24 for refueling instruc- tions. S Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting. FOR MORE INFORMATION ABOUT SAFETY, call Polaris at 1-800-342-3764.

  • Page 14: Equipment Modifications

    We are concerned for the safety of our customers and for the general public. Therefore, we strongly recommend that consumers do not install on a Polaris UTV any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes.
  • Page 15 SAFETY Operator Safety WARNING POTENTIAL HAZARD Stalling, rolling backwards while climbing a hill WHAT CAN HAPPEN Vehicle overturn HOW TO AVOID THE HAZARD Maintain a steady speed when climbing a hill. If you lose all forward speed: Apply the brakes. Lock the parking brake after when fully stopped.
  • Page 16 SAFETY Operator Safety WARNING POTENTIAL HAZARD Operating this vehicle on paved surfaces WHAT CAN HAPPEN Loss of control HOW TO AVOID THE HAZARD This vehicle’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the vehicle, and may cause the vehicle to go out of control.
  • Page 17 SAFETY Operator Safety WARNING POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways WHAT CAN HAPPEN Collision with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, including dirt or gravel. In many states it’s illegal to operate vehicles of this type on public streets, roads and highways.
  • Page 18 SAFETY Operator Safety WARNING POTENTIAL HAZARD Operating this vehicle at excessive speeds WHAT CAN HAPPEN Loss of control, accident HOW TO AVOID THE HAZARD Always travel at a speed proper for the terrain, visibility and operating conditions, and your experience. WARNING POTENTIAL HAZARD Attempting jumps and other stunts...
  • Page 19 SAFETY Operator Safety WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating Failure to properly maintain the vehicle WHAT CAN HAPPEN Accident, equipment damage HOW TO AVOID THE HAZARD Always inspect your UTV before each use to make sure it’s in safe operating condition.
  • Page 20 WHAT CAN HAPPEN Serious injury or death (the child or others) HOW TO AVOID THE HAZARD Only persons with a valid driver’s license should operate a Polaris UTV. Even though a child may be within the age group for which some...
  • Page 21 SAFETY Operator Safety WARNING Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death. Always remove the ignition key when the vehicle is not in use. WARNING After any overturn or accident, have a qualified service dealer inspect the entire vehicle for possible damage, including (but not limited to) brakes, throttle and steering systems.
  • Page 22 SAFETY Safety Decals and Locations WARNING S Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. S Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and exces- sive engine RPM which can result in serious injury or death.
  • Page 23 SAFETY Safety Decals and Locations ATTENTION DOperation of this vehicle without the DSpecific carburetor jetting and adjust- filter element will severely damage ments are required depending on tem- the engine. perature and altitude. See your Own- DClean air filter often, more frequent er’s Manual.
  • Page 24 SAFETY Safety Decals and Locations MANUFACTURED BY: POLARIS IND INC. DATE: VIN: THIS VEHICLE IS A GENERAL PURPOSE OFF-ROAD UTILITY VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS. CE VÉHICULE USAGE GENERAL VEHICULE UTILIT- AIRE POUR SERVICE HORS...
  • Page 25 READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF OWNER’S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. THIS GENERAL PURPOSE OFF-ROAD UTILITY VEHICLE DOES NOT MEET FEDERAL MOTOR VEHICLE SAFETY STANDARDS...
  • Page 26 SAFETY Fuel Safety WARNING Gasoline is highly flammable and is explosive under certain conditions. Always exercise extreme caution whenever handling gasoline. Always stop the engine when refueling. Always refuel outdoors or in a well ventilated area. Do not smoke or allow open flames or sparks in or near the refueling area or where gasoline is stored.

  • Page 27: Features

    FEATURES Component Locations 1. Cab Frame 2. Cab Frame Hand Hold 3. Console 4. Steering Wheel 5. Seat 6. Cargo Box 7. Seat Belts 8. Fuel Tank Cap / Fuel Gauge 9. Battery (under driver’s seat)

  • Page 28: Component Locations

    FEATURES Component Locations 10. Headlights 11. Radiator 12. Front Bumper/Brush Guard 13. Hood Hold Down Strap...
  • Page 29 FEATURES Component Locations 14. Oil Tank 15. Battery (under driver’s seat) 16. Tail Lights 17. Tail Gate 18. Tailgate Latch Release 19. Air Box (under cargo box) 20. Muffler (Spark Arrester) 21. Rear Caliper 22. Trailer Hitch Receiver 23. Engine Oil Plug...

  • Page 30: Indicator Lights

    FEATURES Auxiliary Outlet The 12-volt receptacle (1) has spade connections on the back that may be used to power an auxiliary light or other optional accessories or lights. The connections are behind the console, under the hood. Indicator Lights The indicator lights on the console display: 1.
  • Page 31 Seat Belts The Polaris UTV is equipped with lap-style seat belts for the operator and passenger. WARNING Falling from a moving vehicle could result in serious injury or death.

  • Page 32: Features And Controls

    FEATURES AND CONTROLS Console 1. Storage Box 2. Cup Holder 3. Indicator Lights 4. Light Switch 5. AWD Switch (if equipped) 6. Cargo Box Dump Switch 7. Hour Meter 8. Glove Box with Lid 9. 12V Accessory Plug 10. Storage Tray 11.

  • Page 33: Controls

    CONTROLS Gear Selector The transmission gear selector (1) is located on the console to the right of the steering wheel. It has four positions (2): high, low, neutral and reverse. NOTE: Low is the primary driving range for this vehicle. High is intended for use on hard-packed surfaces with light loads.

  • Page 34: Ignition Switch

    CONTROLS Switches Ignition Switch The ignition switch is a three-position, key-operated switch. The key can be removed from the switch when it is in the OFF position. Engine off. All electrical circuits are off except Acc. 12V. Electrical circuits are on. Electrical equipment can be used. START Electric starter is engaged by holding ignition switch key in this position.

  • Page 35: Brake Pedal

    CONTROLS Brake Pedal The brake pedal (1) is the left pedal on the foot board. Depress the brake pedal to slow or stop the vehicle. Throttle Pedal The throttle pedal (2) is the right pedal on the floor board. Push the pedal down to increase engine speed.

  • Page 36: Operation

    OPERATION Vehicle Break-In Period The break-in period for your new Polaris UTV is the first twenty hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break-in period.
  • Page 37 OPERATION Pre-Ride Inspection WARNING If a proper inspection is not done before each use, severe injury or death could result. Always inspect the vehicle before each use to ensure it’s in proper operating condition. Inspect your vehicle before each operation to ensure it’s in proper working order.

  • Page 38: Starting The Engine

    OPERATION Starting the Engine WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area. CAUTION Operating the vehicle immediately after starting could cause engine damage.

  • Page 39: Starting A Warm Engine

    OPERATION Starting the Engine Starting a Warm Engine Warm engines do not normally require the use of the choke. Overuse of the choke can cause the spark plug to become wet fouled. 1. Place the transmission in neutral and move the vehicle to a level surface.
  • Page 40 OPERATION Braking 1. Release the throttle pedal completely. 2. Press on the brake pedal evenly and firmly. NOTE: Practice starting and stopping (using the brakes) until you’re familiar with the controls. NOTE: When the throttle pedal is released completely and the engine speed drops near an idle, the vehicle has no engine braking.
  • Page 41 5. Keeping both hands on the steering wheel, slowly depress the throttle with your right foot and begin driving. Vehicle speed is controlled by the amount of throttle opening and Polaris Variable Transmission (PVT) shifting is automatic. 6. Drive slowly. Practice maneuvering and using the throttle and brakes on level surfaces.

  • Page 42: Driving On Slippery Surfaces

    SAFETY Driving Safely Driving On Slippery Surfaces When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding. Under these conditions, follow these precautions: 1. Slow down when entering slippery areas. 2.

  • Page 43: Driving Uphill

    OPERATION Driving Safely Driving Uphill 15_ Maximum Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid steep hills (15_ maximum). 3. Keep both feet on the floor. 4. Proceed at a steady rate of speed and throttle opening. WARNING Climbing hills improperly can cause loss of control or vehicle overturn.

  • Page 44: Driving Downhill

    OPERATION Driving Safely Sidehilling WARNING Crossing hillsides or turning on hills can result in loss of control or vehicle overturn, resulting in severe injury or death. Avoid crossing the side of a hill when possible. When unavoidable, exercise extreme caution. Avoid operating on steep hills (15_ maximum). Driving Downhill Whenever descending a hill, follow these precautions: 1.

  • Page 45: Driving Through Water

    Driving Through Water WARNING The large tires on your Polaris UTV may cause the vehicle to float in deep or fast-flowing water, which could result in loss of control and lead to serious injury or death. Never cross deep or fast-flowing water with your UTV.

  • Page 46: Driving Over Obstacles

    OPERATION Driving Safely Driving Over Obstacles Be alert! Look ahead and learn to read the terrain you’re traveling on. Watch for hazards such as logs, rocks and low hanging branches. WARNING Severe injury or death can result if your vehicle suddenly comes in contact with a hidden obstacle.

  • Page 47: Driving In Reverse

    OPERATION Driving Safely Driving in Reverse Follow these guidelines when operating in reverse: 1. Back slowly. 2. Apply the brakes lightly for stopping. 3. Avoid turning at sharp angles. 4. Always avoid backing downhill. 5. Never open the throttle suddenly while backing. 6.

  • Page 48: Parking On An Incline

    OPERATION Driving Safely Parking on an Incline Avoid parking on an incline if possible. If it’s unavoidable, follow these precautions: 1. Place the transmission in gear. 2. Set the parking brake. 3. Block the rear wheels on the downhill side. WARNING A rolling vehicle can cause property damage and serious injury.

  • Page 49: Hauling Cargo

    Always operate the vehicle with extreme care when hauling or towing loads. Slow down and drive in low gear. The Polaris UTV has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. Never exceed the following capacities.

  • Page 50: Dumping The Cargo Box

    OPERATION Hauling Cargo Dumping the Cargo Box WARNING Operating the vehicle while the cargo box is raised could result in severe injury. The rear tires will also catch the rear of a raised box, damaging the vehicle and creating hazardous driving conditions.

  • Page 51: Towing Loads

    OPERATION Hauling Cargo Towing Loads WARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when towing: Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket.
  • Page 52 OPERATION Driving Safely Parking the UTV WARNING A rolling vehicle can cause property damage and serious injury. Always apply the parking brake after stopping the engine. 1. Stop the vehicle on a level surface. 2. When the engine has stopped, apply the parking brake. 3.

  • Page 53: Disengaging Awd

    OPERATION All Wheel Drive (AWD) Your Polaris UTV (4x4 and 6x6) is equipped with an exclusive Polaris All Wheel Drive (AWD) system that can be activated by a switch on the console. When the switch is off, the UTV is in two-wheel drive at all times.
  • Page 54 - NOTES -...

  • Page 55: Noise Emission Control System

    NOISE EMISSION CONTROL SYSTEM TAMPERING WITH NOISE CONTROL SYSTEM IS PROHIBITED! U.S. Federal law prohibits the following acts or the causing thereof: 1. The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or...

  • Page 56: Maintenance And Lubrication

    Inspect, clean, lubricate, adjust or replace parts as necessary. When inspection reveals the need for replacement parts, always use genuine Polaris parts available from your Polaris dealer. Maintenance Chart Key Perform these operations more often under severe use, such as in "...

  • Page 57: Periodic Maintenance Schedule

    MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule WARNING Improperly performing the procedures marked with a could result in component failure and lead to serious injury or death. Have an authorized Polaris dealer perform these services. Item Frequency Remarks Brake System Pre-operation...
  • Page 58 Periodic Maintenance Schedule WARNING Improperly performing the procedures marked with a could result in component failure and lead to serious injury or death. Have an authorized Polaris dealer perform these services. Item Frequency Remarks J Brake pad wear 25 hrs...
  • Page 59 MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule Item Frequency Remarks Coolant strength/ 100 hrs Inspect strength seasonally; pres- pressure test system sure test system annually Engine Mounts 100 hrs Inspect Valve Clearance 100 hrs Inspect; adjust L Spark Plug 100 hrs Inspect;...

  • Page 60: Lubrication Recommendations

    More often under severe use, such as wet or dusty conditions " Polaris Premium all Season Grease or grease conforming to NLGI No. 2, such as Conoco Superlube M or Mobilegrease Special Use Polaris Premium U-Joint Lube every 500 miles, before long periods of storage, or after pressure washing or submerging.
  • Page 61 MAINTENANCE AND LUBRICATION Lubrication Recommendations...

  • Page 62: Engine Oil

    Although Polaris Premium 4 is the only oil recommended for use in this engine, use of any API certified “SH” oil is allowable as long as it’s 0W-40.
  • Page 63 MAINTENANCE AND LUBRICATION Engine Oil Maintain the engine oil at the proper level to ensure a properly functioning engine, and change the oil and oil filter every 100 hours or every six months, whichever comes first. Dirt and metal particles collect in the oil, and oil loses its lubricative quality if used too long.
  • Page 64 8. Apply Loctitet 565 Thread Sealant to the clean and oil-free threads of the fitting. NOTE: See page 98 for the part numbers of Polaris-recommended products. 9. Reinstall the screen fitting and tighten to 14 ft. lbs. (19 Nm). 10. Reinstall the oil hose on the fitting and reinstall the clamp.
  • Page 65 16. Reinstall the drain plug and torque to 14 ft. lbs. (19 Nm). 17. Remove the dipstick and fill the tank with two quarts (1.9 l) of Polaris Premium 4 Synthetic Oil. 18. Place the gear selector in neutral and set the parking brake.

  • Page 66: Oil Change

    Torque to specification. 6. Add Polaris Premium Synthetic Gearcase Lube until the oil level is even with the bottom thread of the fill plug hole. Do not overfill. 7. Reinstall the fill plug and torque to specification.

  • Page 67: Front Gearcase

    NOTE: Refer to the Gearcase Specifications Chart on page 67. Always use Polaris Premium Drive Hub Fluid. See page 98 for the part numbers of Polaris-recommended products. The front gearcase fill plug (1) is located on the right side of the front gearcase.
  • Page 68 NOTE: Refer to the Gearcase Specifications Chart on page 67. Always use Polaris Premium Gearcase Lube. See page 98 for the part numbers of Polaris-recommended products. The middle gearcase fill plug (1) is located on the driver’s side of the gearcase.

  • Page 69: Gearcase Specification Chart

    Oil should be changed annually. NOTE: Refer to the Gearcase Specifications Chart on page 67. Always use Polaris Premium Gearcase Lube. See page 98 for the part numbers of Polaris-recommended products. The rear gearcase fill plug (1) is on the driver’s side of the rear gearcase.

  • Page 70: Cooling System

    50/50 mixture of high quality aluminum compatible anti-freeze/coolant and distilled water. See page 98 for the part numbers of Polaris-recommended products. NOTE: Polaris Premium 60/40 is already premixed and ready to use. Do not dilute with water. NOTE: Always follow the manufacturer’s mixing recommendations...

  • Page 71: Radiator Coolant Level

    Reinstall the cap. NOTE: If coolant must be added often, or if the overflow bottle runs completely dry, there may be a leak in the system. Have the cooling system inspected by your Polaris dealer. Radiator Coolant Level WARNING Escaping steam can cause severe burns.
  • Page 72 MAINTENANCE AND LUBRICATION Cooling System Radiator and Cooling Fan Check and clean the screen and radiator fins for obstructions caused by insects or mud. Refer to the Periodic Maintenance Schedule beginning on page 54. CAUTION Washing the vehicle with a high-pressure hose could damage the radiator fins and impair the radiator’s effectiveness.

  • Page 73: Pvt Drying

    Always follow all recommended maintenance procedures. See your dealer as outlined in the owner’s manual. This PVT system is intended for use on Polaris products only. Do not install it in any other product. Always make sure the PVT housing is securely in place during operation.

  • Page 74: Vehicle Immersion

    Take the vehicle to your dealer before starting the engine. If it’s impossible to take your Polaris UTV to a dealer before starting it, follow the steps outlined below. 1. Move the vehicle to dry land, or at the very least, to a water level below the floor.
  • Page 75 MAINTENANCE AND LUBRICATION Filter Systems Air Filter Service We recommended that the air filter be replaced annually. When operating in extremely dusty conditions, it should be replaced more often. 1. Lift the cargo box to access the airbox. 2. Remove the airbox cover and inspect the gasket.

  • Page 76: Fuel Filter

    Always reinstall the breather filter after removing it for service. Fuel Filter Your Polaris UTV is equipped with an in-line fuel filter that should be replaced by your dealer after every 100 hours of operation. Do not attempt to clean the fuel filter.

  • Page 77: Spark Plugs

    Spark Plugs CAUTION Using non-recommended spark plugs can result in serious engine damage. Always use Polaris-recommended spark plugs. S Use NGK BKR5ES spark plugs. S Proper electrode gap is .025″ (.06 cm). S Spark plug torque is 14 ft. lbs.(19 Nm).

  • Page 78: Spark Arrestor

    MAINTENANCE AND LUBRICATION Spark Arrestor WARNING Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. Do not perform service on the spark arrestor while the system is hot. Exhaust system temperatures can reach 1000° F. Allow components to cool sufficiently before proceeding.
  • Page 79 MAINTENANCE AND LUBRICATION Spark Arrestor Use the following procedure to periodically purge accumulated carbon from the exhaust pipe. 1. Remove the arrestor clean-out plugs (1) located on the bottom of the muffler. 2. Place the transmission in neutral and start the engine. Purge accumulated carbon from the system by momentarily revving the engine several times.

  • Page 80: Throttle System

    MAINTENANCE AND LUBRICATION Throttle System WARNING Failure to check or maintain proper operation of the throttle system can result in an accident and lead to serious injury or death if the throttle pedal sticks during operation. Never start or operate this vehicle if it has a sticking or improperly operating throttle pedal.

  • Page 81: Throttle Freeplay Adjustment

    MAINTENANCE AND LUBRICATION Throttle System Throttle Freeplay Adjustment 1. Slide the boots (1) off the inline cable adjuster sleeve (2). Loosen the adjuster locknut (3). 2. Turn the adjuster until 1/16 to 1/8 inch freeplay is achieved. NOTE: While adjusting freeplay, you must flip the throttle lever back and forth.
  • Page 82 MAINTENANCE AND LUBRICATION Carburetor/Engine Idle RPM Adjustment The idle speed adjustment should be performed as outlined in the Periodic Maintenance Schedule, or whenever the idle speed is changed. Recommended engine idle RPM is 1200 +/- 200. If the engine idle speed is not satisfactory, and all other conditions are favorable, the carburetor can be adjusted with the following procedure.

  • Page 83: Brake Inspection

    MAINTENANCE AND LUBRICATION Brakes Brake Inspection The front and rear brakes are hydraulic disc type brakes and are activated by the brake pedal. See page 33. Routine inspections are recommended to keep the brake system in good operating condition. Inspect the level of the brake fluid before each operation.
  • Page 84 MAINTENANCE AND LUBRICATION Brakes Brake Inspection 5. Check the brake system for fluid leaks. 6. Check the brake pedal for excessive travel or a spongy feel. 7. Check the friction pads for wear, damage and looseness. 8. Inspect the brake disc spline and pad wear surface for excessive wear.

  • Page 85: Steering Wheel Inspection

    3. There should be 0.8 - 1.0 in (20 - 25 mm) of free play. 4. If there is excessive freeplay or strange noises, or the steering feels rough or “catchy,” have the steering system inspected by an authorized Polaris dealer. Rear Spring Adjustment The rear shock absorber springs are adjusted by rotating the adjustment cam (1) either clockwise or counterclockwise to increase or decrease spring tension.
  • Page 86 3. Check the belt webbing for wear, cuts or damage. If any irregularities are found, have the seat belt system checked and/or replaced by an authorized Polaris dealer. The UTV seat belt is adjustable and should be adjusted for both the operator and passenger before driving.
  • Page 87 Inspection of the ROPS requires an understanding of the significance of issues like structural corrosion, cracks and deformation. When in doubt, remove the ROPS from service and see your Polaris dealer for assistance. WARNING...
  • Page 88 MAINTENANCE AND LUBRICATION Rollover Protection Structure (ROPS) Other conditions may require service, but may not render the ROPS immediately unusable: S Faded paint S Slightly weathered rubber isolators S Faded, hard to read ROPS label S Heavily soiled seatbelts S Slightly corroded mounting hardware Always inspect the ROPS immediately after any type of collision, rollover or impact.

  • Page 89: Tire Tread Depth

    MAINTENANCE AND LUBRICATION Tires WARNING Operating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could result in serious injury or death. Always replace tires when the tread depth measures 1/8″ (.3 cm) or less. Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury.

  • Page 90: Wheel Removal

    MAINTENANCE AND LUBRICATION Tires WARNING Operating your UTV with improperly installed wheels will affect vehicle handling and could cause an accident resulting in serious injury or death. Make sure the wheels are installed properly. Wheel Removal 1. Stop the engine, place the transmission in gear and lock the parking brake.

  • Page 91: Headlight Beam Adjustment

    MAINTENANCE AND LUBRICATION Lights When servicing a halogen lamp, don’t touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. WARNING Poor lighting while driving can result in severe injury or death. Headlight and taillight lenses become dirty during normal operation.
  • Page 92 MAINTENANCE AND LUBRICATION Lights Indicator Lamp Replacement 1. Lift the hood. 2. Reach in behind the console panel and lift the release (1) to unplug the light from the harness. 3. Using a flathead screwdriver, press on the tab (2) on the top of the light to remove the indicator light assembly from the console panel.
  • Page 93 Rinse with water frequently and dry with a chamois to prevent water spots. NOTE: If warning labels are damaged, contact your Polaris dealer for free replacement. If a high pressure type car wash system is used, extreme care must be taken to avoid water damage to the wheel bearings, transmission seals, body panels, brakes, headlights and warning labels.

  • Page 94: Removal From Storage

    4. Check all the points listed in the Daily Pre-Ride Inspection section beginning on page 35. NOTE: Tightness of the bolts, nuts and other fasteners should be checked by an authorized Polaris dealer. 5. Lubricate as outlined in the Periodic Maintenance Schedule. WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness or death.
  • Page 95 MAINTENANCE AND LUBRICATION Battery Keep the battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels. Coat the terminals with dielectric grease or petroleum jelly.

  • Page 96: Battery Removal

    MAINTENANCE AND LUBRICATION Battery Replenishing Battery Fluid A poorly maintained battery will deteriorate rapidly. Check the battery fluid level often. The fluid level should be kept between the upper and lower level marks (1). To refill use only distilled water. Tap water contains minerals that are harmful to a battery.

  • Page 97: Battery Installation

    MAINTENANCE AND LUBRICATION Battery Battery Installation 1. Set the battery in its holder. 2. Install the battery vent tube. It must be free from obstructions and securely installed. If not, battery gases could accumulate and cause an explosion. The tube should be routed away from the frame and body to prevent corrosion.

  • Page 98: Specifications

    SPECIFICATIONS UTV 2x4 UTV 4x4 UTV 6x6 Gross Vehicle Weight 2500 lbs. (1135 kg) 2700 lbs. (1226 kg) 2900 lbs. (1317 kg) Fuel Capacity 8.0 gal. (30 l) 8.0 gal. (30 l) 8.0 gal. (30 l) Towing Capacity 1400 lbs. (636 kg) 1500 lbs.
  • Page 99 SPECIFICATIONS UTV 2x4 UTV 4x4 UTV 6x6 Lubrication System Dry Sump Dry Sump Dry Sump Engine Oil 0W/40 0W/40 0W/40 Driving System Type Shift Type Single Lever on Single Lever on Single Lever on console console console Gear Reduction - Low 8.6:1 8.6:1 8.6:1...

  • Page 100: Polaris Recommended Products

    POLARIS RECOMMENDED PRODUCTS Part No. Description Engine Lubricant 2870791 Fogging Oil (12 oz. Aerosol) 2871098 Premium 2 Cycle Engine Oil (Quart) 2871281 Engine Oil (Quart) Premium 4 Synthetic 0W-40 (4-Cycle) 2871844 Engine Oil (Gallon) Premium 4 Synthetic 0W-40 (4-Cycle) 2871567...

  • Page 101: Troubleshooting

    TROUBLESHOOTING Contact your Polaris dealer for service if you’re unable to identify solutions using the following charts. Engine Doesn’t Turn Over Possible Cause Solution Tripped circuit breaker Reset the breaker Low battery voltage Recharge battery to 12.5 Vdc Loose battery connections...
  • Page 102 Incorrect spark plug gap or heat range Set gap to specs or replace plugs Old or non-recommended fuel Replace with new fuel Incorrectly installed spark plug wires See your Polaris dealer Incorrect ignition timing See your Polaris dealer Mechanical failure See your Polaris dealer...
  • Page 103 Inspect, clean and/or replace spark plugs Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires See your Polaris dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Loose ignition connections...

  • Page 104: Warranty

    REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to Polaris within ten days. Upon receipt of this registration, Polaris will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be the warranty entitlement.
  • Page 105 HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take it to a Polaris Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY).

  • Page 106: Index

    Light Switch ..... . . Cleaning Your Polaris UTV ...
  • Page 107 INDEX PVT Drying ..... . . TABLE OF CONTENTS ....PVT SYSTEM .
  • Page 108 Part No. 9918186 Rev 02 PRINTED IN THE USA...

This manual is also suitable for:

Utv 4x4 series 11Utv 6x6 series 11

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