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Samson trovis 5600 Mounting And Operating Instructions

Heating and district heating controller
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TROVIS 5600 Automation System
TROVIS 5610
Heating and District Heating Controller
®
Electronics from SAMSON
Mounting and
Operating Instructions
EB 5610 EN
Firmware version 1.40
Edition December 2014

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Summary of Contents for Samson trovis 5600

  • Page 1 TROVIS 5600 Automation System TROVIS 5610 Heating and District Heating Controller Mounting and Operating Instructions EB 5610 EN Firmware version 1.40 ® Edition December 2014 Electronics from SAMSON...
  • Page 2 Controller versions Controller versions The TROVIS 5610 Heating and District Heating Controller is available in two different versions: • Compact version with one control circuit • Standard version with two control circuits Both versions are described in Mounting and Operating Instructions EB 5610 EN. Definitions of the signal words used in these instructions DANGER! NOTICE...

  • Page 3: Table Of Contents

    Contents Contents Page Safety instructions ......7 Start-up ....... . 7 Disposal .
  • Page 4 Contents Remote operation ......62 Optimization ......63 6.7.1 Optimization based on outdoor temperature .
  • Page 5 Contents 8.13 Locking the manual level ......88 Operational faults......89 Sensor failure .
  • Page 6 Revisions of heating controller firmware 1.00 (old) 1.05 (new) Internal revisions 1.05 (old) 1.10 (new) New system no. 11.2.0 (see p. 50) New function: Release of control circuit 2 at S8 (see p. 107) New COM reset parameter (see p. 114) 1.10 (old) 1.20 (new) Cancelation conditions on drying jointless floors revised: no forced cancelation when...

  • Page 7: Safety Instructions

    Safety instructions Safety instructions For your own safety, follow these instructions concerning the mounting, start-up and operation of the controller: The device may only be mounted, started up or operated by trained and experi- enced personnel familiar with the product. The controller has been designed for use in electrical power systems.

  • Page 8: Disposal

    Disposal Disposal Waste electrical and electronic equipment may still contain valuable substances. They may also, however, contain harmful substances which were necessary for them to function. For this rea- son, do not dispose this kind of equipment together with your other household waste. Instead, dispose of your waste equipment by handing it over to a designated collection point for the re- cycling of waste electrical and electronic equipment.

  • Page 9: Operation

    Operation Operation Note: A start-up wizard starts automatically when the controller is started for the first time. You must complete all the steps of the wizard before the controller can be fully used. The TROVIS 5610 Controller has an interactive touch screen. The backlight of the touch screen is active while the controller is being operated.
  • Page 10 Operation Operator keys Press this key to go to the Information menu. This key only appears when no errors exist. Press this key to go to the Information menu and the Error menu item. This key blinks when the controller has detected an error. Press this key to go to the Operation menu.

  • Page 11: Information Menu

    Operation Information menu The Information menu contains current details on the control process and the controller. If the controller detects an error, an error list is displayed on the first screen of the Information menu. Refer to section 9. EB 5610 EN...

  • Page 12: Retrieving Information

    Operation 2.1.1 Retrieving information The following instructions describe the procedure starting from the start screen (see page 9). No errors exist in the example below. Open the Information menu. Sensor data The screen displays information on the HC1 sensors. The measured temperatures of the control circuit (specified in the second row) are shown on the screen.
  • Page 13 Operation Select screen displaying information on the system. Information on the system This screen shows the schematics of the currently se- lected system. Select screen displaying information on the device (controller). Information on the device (controller) The currently selected system code number, the control- ler firmware and the serial number are listed.

  • Page 14: Operation Menu

    Operation Operation menu The operating mode is selected in the Operation menu. The Operation menu cannot be selected when the controller is in manual mode. In this case, you must first exit the manual mode (→ Section 4). The following operating modes are available. Auto: The controller uses the day set points within the times-of-use and the night set points outside the times-of-use (→...

  • Page 15: Selecting The Operating Mode

    Operation When outdoor temperatures below the adjustable 'Outdoor temperature for frost protec- tion' are registered, the frost protection symbol appears on the screen instead of (→ Section 8.2). Special times-of-use: The controller switches to the day, night or stand-by mode regard- less of the adjusted operating mode.

  • Page 16: Defining Special Times-Of-Use

    Operation Select the operating mode that you required. Define special time-of-use (→ Section 2.2.2) or Return to start screen. 2.2.2 Defining special times-of-use The following buttons appear: 1 Operating mode 2 Start time 3 Stop time 4 Start date 5 Stop date The operating mode button (1) is activated.
  • Page 17 Operation Press the start date button (4). Set the start date. Press the stop date button (5). Set the stop date. Note: If the special time-of-use is only to be valid for one day, set the start and stop dates to the same date. Standard version and heating systems with two control circuits: If required, copy the special times-of-use settings...

  • Page 18: Times-Of-Use Menu

    Setup settings Times-of-use menu Three times-of-use can be programmed for each day of the week in the Times-of-use menu. The time can be set between 00:00 and 24:00 h. The times-of-use are programmed separately for each control circuit. The controller is delivered with the following default times-of-use: Times-of-use for heating circuit HC1: 06:00 to 22:00 h Times-of-use for DHW heating:...
  • Page 19 Manual mode Press to change the times-of-use. Select period to be changed: – [MON–SUN] to change the times-of-use to be identi- cal for the entire week – [MON–FRI] to change the times-of-use to be identical for all weekdays – [SAT–SUN] to change the times-of-use to be identical at the weekend –...
  • Page 20 Manual mode Deleting times-of-use Press the start or stop time button of the time-of-use you want to delete. Delete the time-of-use. Return to Time-of-use menu or Return to start screen. EB 5610 EN...

  • Page 21: Setup Settings

    Setup settings Setup settings In the Setup menu, you can change settings that were made with the Start-up wizard: Change the language (refer to section 3.6) Change the system time (refer to section 3.3) Change the system code number (refer to section 3.7.1) In addition, the controller can be adapted to your requirements: Change set points and deactivation values (refer to section 3.1) Activate or deactivate functions (refer to section 3.7.2)
  • Page 22 Setup settings EB 5610 EN...

  • Page 23: Changing Set Points And Deactivation Values

    Setup settings Changing set points and deactivation values You can adapt the control process to your individual requirements by simply changing set points and deactivation values. HC1 set points The HC1 set points can be defined to raise or reduce the room temperature during the times-of-use (day) or outside the times-of-use (night).
  • Page 24 Setup settings Changing set points and deactivation values The following instructions describe the procedure starting from the start screen (see page 9). Open the Setup menu. The set points for the control circuit (specified in the sec- ond row) are shown. The current day set point is acti- vated (dark background).

  • Page 25: Altering The Screen Contrast Or Brightness

    Setup settings Altering the screen contrast or brightness You can alter the contrast and brightness of the screen. The following instructions describe the procedure starting from the start screen (see page 9). Open the Setup menu. Select menu item for contrast and brightness. current contrast setting...

  • Page 26: Changing The System Date And Time

    Setup settings Changing the system date and time The following instructions describe the procedure starting from the start screen (see page 9). Open the Setup menu. Select menu item for date and time. The date setting button is activated (dark background). Change the date.

  • Page 27: Calibrating The Display

    Setup settings Calibrating the display Calibration improves the precision of the touch screen. If you notice that the touch screen does not respond correctly when you press keys on the screen, perform a calibration. The following instructions describe the procedure starting from the start screen (see page 9). Open the Setup menu.

  • Page 28: Cleaning The Display

    Setup settings Cleaning the display NOTICE Do not use solvents to clean the touch screen! The following instructions describe the procedure starting from the start screen (see page 9). Open the Setup menu. Select menu item for calibrate/clean display. Press 'Clean display' button. The touch screen is deactivated for 30 seconds.

  • Page 29: Configuring The Controller And Changing Parameter Settings

    Setup settings Configuring the controller and changing parameter settings To adapt the controller to your control requirements, you can activate or deactivate functions as required. Depending on the activated functions, function block parameters and single parame- ters can also be adapted to individual requirements. Functions and parameters are described in sections 6, 7 and 8.

  • Page 30: Changing The System Code Number

    Setup settings 3.7.1 Changing the system code number Any setup settings that have been made are reset when the system code number is changed. NOTICE The wiring differs depending on the system. Before changing the system code number, the elec- trical connections may need to be changed.
  • Page 31 Setup settings The function blocks of the activated configuration levels are shown together with their current setting (0 = OFF, 1 = ON). Go directly to the function block or Select function blocks one after the other. Activate or deactivate the function block. Function blocks with function block parameters: Press function block parameter button.

  • Page 32: Setting Parameters

    Setup settings Setting parameters The following instructions describe the procedure starting from the configuration and parameter level (see page 29). Open the configuration and parameter level. The various parameter levels of the currently valid sys- tem appear. Select the parameter level. The parameters of the activated parameter level are listed on the screen.

  • Page 33: Manual Mode

    Manual mode Manual mode All outputs can be set in the manual mode: M (control valve): control output in percent UP (heating pump): switching pump on and off (ON/OFF) SLP (storage tank charging pump): switching pump on and off (ON/OFF) ZP (circulation pump): switching pump on and off (ON/OFF) NOTICE The heating is not monitored for frost protection in manual mode.
  • Page 34 Manual mode When all outputs have been set: Return to start screen The hand icon under the date indicates active manual operation. key is replaced by the key on the start screen. Exit manual mode Exit manual mode. key is replaced by the key on the start screen (see page 9).

  • Page 35: Systems

    Systems Systems System Anl 1.0.0 M1/UO1* S4/S5 Pt 1000 3-Pkt/0...10 V* * Compact version: Without UO1, 0 to10 V Default settings HC1–CO1–01 (without S4/S5) HC1–CO1–02 (with S2) HC1–CO1–03 (with S3) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 36 Systems System Anl 1.0.1 M1/UO1* S4/S5 Pt 1000 3-Pkt/0...10 V* * Compact version: Without UO1, 0 to10 V Default settings HC1–CO1–01 (without S4/S5) HC1–CO1–02 (with S2) HC1–CO1–03 (without S3) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 37 Systems System Anl 1.1.0 (standard version only) S4/S5 M1/UO1 Pt 1000 3-Pkt/0...10 V Default settings HC1–CO1–01 (without S4/S5) HC1–CO1–02 (with S2) HC1–CO1–03 (with S3) DHW–CO4–01 (with S7) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 38 Systems System Anl 1.1.1 (standard version only) M1/UO1 S4/S5 Pt 1000 3-Pkt/0...10 V Default settings HC1–CO1–01 (without S4/S5) HC1–CO1–02 (with S2) HC1–CO1–03 (without S3) DHW–CO4–01 (with S7) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 39 Systems System Anl 1.2.0 (standard version only) M1/UO1 S4/S5 Pt 1000 3-Pkt/0...10 V Default settings HC1–CO1–01 (without S4/S5) HC1–CO1–02 (with S2) HC1–CO1–03 (without S3) DHW–CO4–01 (with S7) DHW–CO4–02 (with S8) DHW–CO4–05 (without S6) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 40 Systems System Anl 1.6.0 (standard version only) M1/UO1 Pt 1000 3-Pkt/0...10 V Default settings DHW–CO4–01 (with S7) DHW–CO4–02 (with S8) DHW–CO4–03 (with S3) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 41 Systems System Anl 1.6.1 (standard version only) M1/UO1 Pt 1000 3-Pkt/0...10 V Default settings DHW–CO4–01 (with S7) DHW–CO4–02 (with S8) DHW–CO4–03 (with S3) DHW–CO4–05 (without S6) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 42 Systems System Anl 1.6.2 (standard version only) M1/UO1 Pt 1000 3-Pkt/0...10 V Default settings DHW–CO4–01 (with S7) DHW–CO4–02 (with S8) DHW–CO4–03 (without S3) DHW–CO4–05 (without S6) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 43 Systems System Anl 1.9.0 UI2* M1/UO1* Pt 1000 3-Pkt/0...10 V * Compact version: Without UO1, 0 to 10 V and UI2 Default settings DHW–CO4–03 (with S3) DHW–CO4–04 (without UI2) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 44 Systems System Anl 1.9.1 M1/UO1* Pt 1000 3-Pkt/0...10 V * Compact version: Without UO1, 0 to 10 V Default settings DHW–CO4–03 (with S3) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 45 Systems System Anl 2.0.0 (standard version only) S4/S5 M1/UO1 Pt 1000 3-Pkt/0...10 V Default settings HC1–CO1–01 (without S4/S5) HC1–CO1–02 (with S2) HC1–CO1–03 (with S3) DHW–CO4–01 (with S7) DHW–CO4–02 (without S8) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 46 Systems System Anl 2.1.0 (standard version only) M1/UO1 S4/S5 Pt 1000 3-Pkt/0...10 V Default settings HC1–CO1–01 (without S4/S5) HC1–CO1–02 (with S2) HC1–CO1–03 (with S3) DHW–CO4–01 (with S7) DHW–CO4–02 (without S8) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 47 Systems System Anl 2.2.0 (standard version only) M1/UO1 S4/S5 Default settings HC1–CO1–01 (without S4/S5) HC1–CO1–02 (with S2) HC1–CO1–03 (with S3) DHW–CO4–01 (with S7) DHW–CO4–02 (with S8) DHW–CO4–05 (without S6) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 48 Systems System Anl 3.5.0 M1/UO1* Pt 1000 3-Pkt/0...10 V* * Compact version: Without UO1, 0 to 10 V Default settings HC1–CO1–03 (with S3) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 49 Systems System Anl 11.0.0 (standard version only) S4/S5 M2/UO2 M1/UO1 Pt 1000 3-Pkt/0...10 V Default settings HC1–CO1–01 (without S4/S5) HC1–CO1–02 (with S2) HC1–CO1–03 (with S3) DHW–CO4–01 (with S7) DHW–CO4–03 (with S6) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 50 Systems System Anl 11.2.0 (standard version only) M2/UO2 S4/S5 M1/UO1 Pt 1000 3-Pkt/0...10 V Default settings HC1–CO1–01 (without S4/S5) HC1–CO1–02 (with S2) HC1–CO1–03 (with S3) DHW–CO4–01 (with S7) DHW–CO4–02 (with S8) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 51 Systems System Anl 11.9.0 (standard version only) M2/UO2 S4/S5 M1/UO1 Pt 1000 3-Pkt/0...10 V Default settings HC1–CO1–01 (without S4/S5) HC1–CO1–02 (with S2) HC1–CO1–03 (with S3) DHW–CO4–03 (with S7) DHW–CO4–04 (without UI2) See fold-out page for wiring required for functions. EB 5610 EN...
  • Page 52 Systems System Anl 11.9.1 (standard version only) M2/UO2 S4/S5 M1/UO1 Pt 1000 3-Pkt/0...10 V Default settings HC1–CO1–01 (without S4/S5) HC1–CO1–02 (with S2) HC1–CO1–03 (with S3) DHW–CO4–03 (with S7) DHW–CO4–04 (without UI2) DHW–CO4–05 (without S6) See fold-out page for wiring required for functions. EB 5610 EN...

  • Page 53: Functions Of The Heating Circuit

    Functions of the heating circuit Functions of the heating circuit Which controller functions are available depends on the selected system number (Anl). Weather-compensated control When weather-compensated control is used, the flow temperature is controlled according to the outdoor temperature. The heating characteristic in the controller defines the flow temperature set point as a function of the outdoor temperature (–>...

  • Page 54: Gradient Characteristic

    Functions of the heating circuit Configuration Functions Outdoor temperature 0–10 V at HC1–CO1–04 = ON –20.0 °C Lower transmission range value, outdoor tempera- 50.0 °C ture/–30.0 to 100.0 °C Lower transmission range value, outdoor tempera- ture/–30.0 to 100.0 °C 6.1.1 Gradient characteristic Basically, the following rule applies: a decrease in the outdoor temperature causes the flow tem- perature to increase.
  • Page 55 Functions of the heating circuit The level needs to be decreased and the gradient increased if [˚C] the room temperature rises when it is mild outside. –20 [˚C] Outside the times-of-use, reduced set points are used for control: The reduced flow set point is calculated as the difference between the adjusted values for 'HC1 day set point' (rated room temperature) and 'HC1 night set point' (reduced room temperature).
  • Page 56 Functions of the heating circuit Parameter settings Parameters HC1 day set point Refer to section 3.1 HC1 night set point EB 5610 EN...

  • Page 57: Four-Point Characteristic

    Functions of the heating circuit 6.1.2 Four-point characteristic The four-point characteristic allows you to define your own heating characteristic. It is defined by four points for 'Outdoor temperature', 'Flow temperature', 'Reduced flow temper- ature' and 'Return flow temperature'. The 'Max. flow temperature' and 'Min. flow temperature' pa- rameters mark the upper and lower limits of the flow temperature.

  • Page 58: Fixed Set Point Control

    Functions of the heating circuit Parameter settings Parameters Outdoor Point 1 –15.0 °C HC1–PA1–05 / –45.0 to 50.0 °C temperature Point 2 –5.0 °C Point 3 5.0 °C Point 4 15.0 °C Flow temperature Point 1 70.0 °C HC1–PA1–05 / 5.0 to 150.0 °C Point 2 55.0 °C Point 3...

  • Page 59: Underfloor Heating/Drying Of Jointless Floors

    Functions of the heating circuit Underfloor heating/drying of jointless floors Underfloor heating The function block setting HC1–CO1–05 = ON defines heating circuit HC1 as an underfloor heating circuit. This causes the controller at first to only restrict the value ranges for the heating characteristic gradient and the maximum flow temperature in parameter level PA1: Flow gradient (HC1–PA1–01): 0.2 to 1.0 Max.

  • Page 60: Deactivation Based On The Outdoor Temperature

    Functions of the heating circuit Configuration Function Underfloor heating HC1–CO1–05 = ON 25.0 °C Start temperature for drying of jointless floors / 20.0 to 60.0 °C 5.0 °C/day Temperature increase for drying of jointless floors / 1.0 to 10.0 °C/day 45.0 °C Max.

  • Page 61: Outdoor Temperature For Continuous Rated Operation (Day)

    Functions of the heating circuit Parameter settings Parameter HC1 deactivation value (night) 15.0 °C Refer to section 3.1 6.4.3 Outdoor temperature for continuous rated operation (day) If a heating circuit is in reduced operation (automatic mode), the circuit is automatically switched to rated operation (day mode) when the outdoor temperature falls below 'Outdoor temperature for continuous rated operation (day)'.

  • Page 62: Delayed Outdoor Temperature Adaptation

    Functions of the heating circuit Delayed outdoor temperature adaptation The calculated outdoor temperature is used to determine the flow temperature set point. The heat response is delayed when the outdoor temperature either decreases, increases or in- creases and decreases. If the outdoor temperature varies by, for example, 12 °C within a very short period of time, the calculated outdoor temperature is adapted to the actual outdoor tem- °...

  • Page 63: Optimization

    Functions of the heating circuit Configuration Functions Optimization based on room HC1–CO1–07 = OFF temperature Optimization based on outdoor HC1–CO1–08 = OFF and room temperature Flash adaptation HC1–CO1–09 = OFF Optimization 6.7.1 Optimization based on outdoor temperature This function requires the use of an outdoor sensor. The controller activates the heating based on the outdoor temperature before the time-of-use in day mode.

  • Page 64: Optimization Based On Outdoor And Room Temperature

    Functions of the heating circuit chooses the deactivation time such that the room temperature does not drop significantly below the desired value before the time-of-use ends. Outside the times-of-use, the controller monitors the 'HC1 night set point' (reduced room tem- perature).

  • Page 65: Flash Adaptation

    Functions of the heating circuit max. flow temperature until the measured room temperature exceeds the adjusted value by 1 °C. Note: – Direct sunshine can cause the room temperature to increase and thus result in the prema- ture deactivation of the heating system. –...

  • Page 66: Flash Adaptation Without Outdoor Sensor (Based On Room Temperature)

    Functions of the heating circuit Configuration Functions Flash adaptation HC1–CO1–09 = ON 20 min Cycle time / 0 to 100 min Gain / 0.0 to 25.0 6.8.1 Flash adaptation without outdoor sensor (based on room temperature) The flow temperature control starts with 'Flow set point (day)' in day mode or with 'Flow set point (night)' in night mode as no set points calculated using characteristics exist without an out- door sensor.

  • Page 67: Set Point Correction Using A 0 To 10 V Signal

    Functions of the heating circuit Configuration Functions Room temperature measurement HC1–CO1–01 = ON Outdoor temperature measurement HC1–CO1–02 = ON Adaptation HC1–CO1–10 = ON Four-point characteristic HC1–CO1–11 = OFF Parameter settings Parameter HC1 day set point Refer to section 3.1 Note: If the Flash adaptation function is already configured with a small cycle time, the Adapta- tion function should not be configured as well.

  • Page 68: Functions Of The Dhw Circuit

    Functions of the DHW circuit Functions of the DHW circuit DHW heating in the storage tank system Start storage tank charging Circulation pump Storage tank charging S4/S5 pump Storage tank sensor Hot water Cold water Fig. 4 · Schematics of a storage tank system The controller begins charging the storage tank when the water temperature measured at sen- sor S7 falls below 'DHW day set point' by 0.1 °C.
  • Page 69 Functions of the DHW circuit Note: The storage tank charging temperatures are adjusted instead of the storage tank temper- atures in the menu item for DHW set points when a storage tank thermostat is used. Time-controlled switchover of storage tank sensors By configuring a second storage tank sensor S8 over the function block DHW–CO4–19 = ON, it is possible to determine that the storage tank sensor S7 is used for day mode in the DHW cir- cuit and that the storage tank sensor S8 is used for night mode.

  • Page 70: Dhw Heating In The Storage Tank Charging System

    Functions of the DHW circuit Parameter settings Parameters Max. adjustable DHW set point 60.0 °C DHW–PA4–02 / 5.0 to 90.0 °C Hysteresis 5.0 °C DHW–PA4–03 / 1.0 to 30.0 °C Charging temperature boost 10.0 °C DHW–PA4–04 / 0.0 to 50.0 °C Max.
  • Page 71 Functions of the DHW circuit latest, the storage tank charging pump P3 is switched on. If a storage tank thermostat is used, the storage tank charging pump P3 is switched on when the temperature T = Charging temperature – 5 °C is reached at the flow sensor S1. Note: The storage tank charging temperatures are adjusted instead of the storage tank temper- atures in the menu item for DHW set points when a storage tank thermostat is used.
  • Page 72 Functions of the DHW circuit Configuration Functions Storage tank sensor S7 DHW–CO4–01 = ON Storage tank sensor S8 (bottom) DHW–CO4–02 = ON Active flow sensor DHW: Flow sensor DHW DHW–CO4–05 = ON Time-controlled switchover of storage tank sensors: Scheduled switchover between S7 and S8 DHW–CO4–19 = ON Parameters Parameter settings...

  • Page 73: Circulation Return Flow In Heat Exchanger

    Functions of the DHW circuit 7.2.1 Circulation return flow in heat exchanger Fig. 6 · Schematics of a storage tank system with circulation return flow in the heat exchanger When the Circulation return flow in heat exchanger function is active, the control process using the 'DHW day set point' remains active according to the time schedule even when the tempera- ture T = 'DHW day set point' + 'Hysteresis' has been exceeded at storage tank sensor S8.

  • Page 74: Dhw Heating In Instantaneous Heating System

    Functions of the DHW circuit DHW heating in instantaneous heating system S4/S5 Circulation pump Heat exchanger charging pump Hot water Flow sensor Cold water Flow switch Fig. 7 · Schematics of an instantaneous heating system The instantaneous DHW heating system can be configured in systems Anl 1.9.0, 11.9.0 and 11.9.1.

  • Page 75: Intermediate Heating Operation

    Functions of the DHW circuit Parameter settings Parameter Night DWH set point 40.0 °C Refer to section 3.1 Day DWH set point 55.0 °C Intermediate heating operation This function can only be activated in systems Anl 2.0.0, 2.1.0 and 2.2.0. The function block setting DHW–CO4–07 = ON causes heating operating in heating circuit HC1 to be restarted for ten minutes after 20 minutes priority.

  • Page 76: Circulation Pump Operation During Storage Tank Charging

    Functions of the DHW circuit Configuration Function Parallel pump operation DHW–CO4–06 = ON 10 min Delay of cancelation due to system deviation / 0 to 10 min Min. flow set point in heating circuit for parallel pump opera- 40.0 °C tion / 20.0 to 90.0 °C Circulation pump operation during storage tank charging The function block setting DHW–CO4–11 = ON causes the circulation pump to continue run-...

  • Page 77: Set-Back Operation

    Functions of the DHW circuit When 'Delay of reverse control active' is set to 0 min, the priority operation is started regardless of the time and temperature in the system. The control valve in the heating circuit is closed. Note: The Reverse control and Set-back operation functions cannot be configured simulta- neously.

  • Page 78: Forced Charging Of The Dhw Storage Tank

    Functions of the DHW circuit Forced charging of the DHW storage tank To provide the full room heating performance when the time-of-use of the heating circuit begins, storage tanks are charged one hour before the time-of-use of the heating circuit starts. For the individual controller, this means that storage tank charging is activated when the water temperature in the storage tank falls below the deactivation value of T = 'DHW day set point' + 'Hysteresis'.
  • Page 79 Functions of the DHW circuit Optionally, the controller can indicate an active thermal disinfection at the fault indication out- put. In this case, the fault alarm function must be deactivated. Thermal disinfection for preventing legionella infection causes excessively high return flow temperatures during the disinfection cycle (return flow tempera- ture limitation suspended), excessively high DHW temperatures after thermal disinfection has been concluded lime scale (possibly), which can have a negative effect on heat exchanger performance...

  • Page 80: System-Wide Functions

    System-wide functions System-wide functions Automatic summer time/winter time switchover The clock is automatically changed on the last Sunday in March at 2.00 h and on the last Sunday in October at 3.00 h. Functions Configuration Summer time/winter time HC1–CO5–08 = ON switchover Frost protection Frost protection measures are taken when the outdoor temperature falls below the 'Outdoor...

  • Page 81: Forced Operation Of The Pumps

    System-wide functions Forced operation of the pumps When the heating circuit pumps have not been activated for 24 hours, forced operation of the pumps is started between 12.02 h and 12.03 h. This is done to avoid that the pumps get stuck when they are not operated for a longer period of time.

  • Page 82: Condensate Accumulation Control

    System-wide functions Configuration Functions Return flow temperature measurement HC1–CO1–03 = ON Limiting factor / 0.1 to 10.0 Return flow temperature measurement DHW–CO4–03 = ON Limiting factor / 0.1 to 10.0 Control algorithm: Return flow limitation by PI algorithm HC1–CO5–16 = OFF: P algorithm HC1–CO5–16 = ON: PI algorithm Parameter settings Parameters...

  • Page 83: Three-Step Control

    System-wide functions Three-step control The flow temperature can be controlled using a PI algorithm. The valve reacts to pulses that the controller sends when a system deviation occurs. The length of the first pulse, in particular, de- pends on the extent of the system deviation and the selected 'Gain KP' (the pulse length in- creases as KP increases).

  • Page 84: Continuous Control

    System-wide functions Configuration Functions Three-step control DHW–CO4–12 = OFF 5.0 °C Hysteresis / 2.0 to 10.0 °C 120 s Min. ON time / 0 to 600 s 120 s Min. OFF time / 0 to 600 s Continuous control The flow temperature can be controlled using a PID algorithm. The valve receives a 0 to 10 V signal from the controller.
  • Page 85 System-wide functions Note: Unlocking the control loop 1 over the binary input only influences the operation of this heating circuit in systems with supplementary heating circuit without a valve (Anl. 2.1.0 and 2.2.0). Functions Configuration Unlock control loop 1 at S5 HC1–CO1–14 = ON Control loop 1 switching state active / 0, 1 Unlock controller at S5...

  • Page 86: Processing An External Demand

    System-wide functions 8.10 Processing an external demand The controller can process binary or analog demands for an externally required signal by a more complex secondary system. NOTICE Overheating may occur in the heating circuits of the primary controller without control valve. Excessive charging temperatures in DHW circuits without control valve controlled by the pri- mary controller are excluded when the default settings of the controller are used: while storage tank charging is active, no flow temperature higher than the charging temperature is used by...

  • Page 87: Processing An External Demand With A 0 To 10 V Signal

    System-wide functions 8.10.2 Processing an external demand with a 0 to 10 V signal The controller (= primary controller) can process analog external demands. The 0 to 10 V signal is interpreted as a flow temperature demand of 0.0 to 120.0 °C, i.e. the flow temperature de- mand is 12 °C/V.

  • Page 88: Locking The Manual Level

    System-wide functions Configuration Functions Outdoor temperature 0–10 V at HC1–CO5–07 = ON –20.0 °C Lower transmission range value, outdoor temperature / –30.0 to 100.0 °C 50.0 °C Upper transmission range value, outdoor temperature / –30.0 to 100.0 °C 8.13 Locking the manual level To protect the heating system, this function can be used to lock the manual level.

  • Page 89: Operational Faults

    Operational faults Operational faults If the controller detects an error, the key is replaced by the key on the start screen. The ERROR key blinks. Read error list The following instructions describe the procedure starting from the start screen (see page 9). The key blinks where normally the key is located.

  • Page 90: Sensor Failure

    Operational faults Sensor failure Sensor failures are indicated by 'Sensor failure' in the error list. For detailed information, exit the error level and read the different temperature values in the information level: each sensor icon displayed together with '–.–' instead of the measured temperature indicates a defective sensor.

  • Page 91: Collective Fault Alarm

    Operational faults Collective fault alarm When this function is configured, the fault indication output is activated when an error exists (-> Section 5 for the assignment). Any errors still appear in the error list. Configuration Functions Fault indication output HC1–CO5–17 = ON EB 5610 EN...

  • Page 92: Installation

    Installation Installation The TROVIS 5610 Heating Controller is designed for panel and wall mounting. Note: If the controller is to be fitted with one of the optional interface boards, the interface board must be inserted before the controller is mounted (Interface boards → Section 12). Panel mounting Required accessories: Panel mounting set (for compact version)
  • Page 93 Installation Wall mounting Required accessories: Wall mounting base (for compact version) Order no. 1402-0529 Wall mounting base (for standard version) Order no. 1402-0323 The base consists of two base components (base housing and frame), a terminal board for the wiring, two wire connectors (for five conductors) for N and PE distribution as well as two clips to hold the controller housing in place.

  • Page 94: Electrical Connection

    Electrical connection Electrical connection DANGER! Risk of electric shock! For electrical installation, you are required to observe the relevant electrotechnical regulations of the country of use as well as the regulations of the local power suppliers. Make sure all electri- cal connections are installed by trained and experienced personnel! Notes on installing the electrical connections Install the 230 V power supply lines and the signal lines separately! To increase noise immu-...
  • Page 95 Electrical connection Connecting sensors Cables with a min. cross-section of 0.5 mm² and max. cross-section of 2.5 mm² can be con- nected to the terminal strips at the back panel of the housing for panel mounting and to the ter- minal blocks of the base.
  • Page 96 Electrical connection – M1+ LM1 All ground terminals ( ) are connected internally with one another! Typ 5257-5 Type 5257-5 Pt 1000 Fig. 10 · Electrical connection for the compact version EB 5610 EN...
  • Page 97 Electrical connection Flow switch Outputs Ausgänge 0 ... 10 V – – – VW UI2 M1+ LM1 M2- All ground terminals ( ) are connected S5 S6 S7 S8 internally with one another! – 0 ... 10 V Eingang input Type 5257-5 5257-5...

  • Page 98: Interfaces

    Interfaces Interfaces The TROVIS 5610 Controller can be fitted with interface boards for communication. Various in- terface boards are available. The interface board required for the memory pen (refer to section 12.1) can be ordered with the order no. 1402-0321. Retrofitting interfaces 1.

  • Page 99: Memory Pen

    The operation of TROVIS-VIEW is similar to Windows ® Explorer. The TROVIS-VIEW software can be downloaded from the SAMSON website (Services > Soft- ware > TROVIS-VIEW). It is also available on a CD-ROM on request. EB 5610 EN...

  • Page 100: Appendix

    Appendix Appendix 13.1 Configuration levels Compact version: Anl. 1.0.0, 1.0.1, 3.5.0 (= all Standard version: Anl. 1.0.0, 1.0.1, 1.1.0, 1.1.1, 1.2.0, 2.0.0, 2.1.0, 2.2.0, 3.5.0, 11.0.0, 11.9.0, 11.9.1 (= all Heating circuit HC1 Comment HC1– Function block parameters / Range of values Function CO1–...
  • Page 101 Appendix Comment HC1– Function block parameters / Range of values Function CO1– Underfloor Function block parameters: heating 25.0 °C Start temperature / 20.0 to 60.0 °C Temperature increase / 1.0 to 10.0 °C/day 5.0 °C/day (continued) 45.0 °C Max. temperature / 2.0 to 60.0 °C 4 days Max.
  • Page 102 Appendix Comment HC1– Function block parameters / Range of values Function CO1– Adaptation Not Anl. OFF: Function inactive 1.9.0 ON: Adaptation active; only when 1.9.1 • HC1–CO1–01 = ON and 3.5.0 • HC1–CO1–02 = ON and • HC1–CO1-11 = OFF Four-point Not Anl.
  • Page 103 Appendix Comment HC1– Function block parameters / Range of values Function CO1– Binary demand Not Anl. OFF: Function inactive 1.9.0 processing ON: Binary demand processing active 1.9.1 Function block parameter: Demand switching state active / 0, 1 EB 5610 EN...
  • Page 104 Appendix DHW heating Anl. 1.9.0, 1.9.1 (= All Compact version: Anl. 1.1.1, 1.2.0, 1.6.0, 1.6.1, 1.6.2, 1.9.0, 1.9.1, 2.0.0, 2.1.0, Standard version: 2.2.0, 11.0.0, 11.9.0, 11.9.1 (= All Comment DHW– Function Function block parameters / Range of values CO4– Storage tank Not Anl.
  • Page 105 Appendix Comment DHW– Function Function block parameters / Range of values CO4– Parallel pump Only Anl. OFF: Function inactive 2.1.0 operation ON: Parallel pump operation 2.2.0 Function block can only be selected when • DHW–CO4–07 = OFF Function block parameters: 10 min Delay of cancelation due to system deviation / 0 to 10 min...
  • Page 106 Appendix Comment DHW– Function block parameters / Range of values Function CO4– Not Anl. Three-step OFF: On/off control 1.1.0 control ON: Three-step control/continuous control 1.1.1 Function block parameters: 1.2.0 2.0.0 On/off control: 2.1.0 5.0 °C Hysteresis / 2.0 to 10.0 °C 2.2.0 120 s Min.
  • Page 107 Appendix Comment DHW– Function Function block parameters / Range of values CO4– Priority for ex- Only Anl. OFF: Function inactive 1.6.0 ternal demand ON: Priority for external demand 1.6.1 WARNING! High external demand lead to exces- 1.6.2 sive charging temperatures in DHW circuits 2.0.0 without control valve.
  • Page 108 Appendix System-wide functions HC1 Anl. 1.0.0, 1.0.1, 1.9.0, 1.9.1, 3.5.0 Compact version: All systems Standard version: Comment HC1– Function Function block parameters / Range of values CO5– Reserved Summer mode Not Anl. OFF: Function inactive 1.6.0 ON: Summer mode 1.6.1 Function block parameters: 1.6.2 01.06...
  • Page 109 Appendix Comment HC1– Function Function block parameters / Range of values CO5– Summer/winter OFF: Function inactive time switchover ON: Automatic summer/winter time switchover Highest priority OFF* OFF: Restricted frost protection for frost protec- ON** ON: Highest priority for frost protection tion Function block parameters: 3.0 °C...
  • Page 110 Appendix Comment HC1– Function block parameters / Range of values Function CO5– Reserved Lock manual OFF: Function inactive level ON: Manual level locked EB 5610 EN...

  • Page 111: Parameter Levels

    Appendix 13.2 Parameter levels Heating circuit HC1 Anl. 1.0.0, 1.0.1, 3.5.0 (= All Compact version: Standard version: Anl. 1.0.0, 1.0.1, 1.1.0, 1.1.1, 1.2.0, 2.0.0, 2.1.0, 2.2.0, 3.5.0, 11.0.0, 11.9.0, 11.9.1 (= All HC1– PA1 Parameters Setting range Flow gradient; only when •...
  • Page 112 Appendix HC1– PA1 Parameters Setting range Return flow temperature Point 1 65.0 °C 5.0 to 90.0 °C Point 2 65.0 °C Point 3 65.0 °C Point 4 65.0 °C Min. flow temperature 20.0 °C 5.0 to 150.0 °C Max. flow temperature with HC1–CO1–05 = OFF 90.0 °C to 150.0 °C...
  • Page 113 Appendix DHW heating Anl. 1.9.0, 1.9.1 (= all Compact version: Standard version: Anl. 1.1.1, 1.2.0, 1.6.0, 1.6.1, 1.6.2, 1.9.0, 1.9.1, 2.0.0, 2.1.0, 2.2.0, 11.0.0, 11.9.0, 11.9.1 (= alle DHW) DHW– PA4 Parameters Setting range Min. adjustable DHW set point 40.0 °C 5.0 to 90.0 °C Max.
  • Page 114 Appendix Web module Compact/standard version: All systems, provided the TROVIS 5610 Heating Controller is fitted with a web module. Refer to EB 5610-1 EN (Web Module and TROVIS MOBILE Web Applica- tion) Parameter Setting range Reserved COM reset 0, 1 NOTICE If the parameter is switched from '0' to '1', the user name and password for the TROVIS MOBILE web application are reset to their default settings.

  • Page 115: Sensor Resistance Tables

    Appendix 13.3 Sensor resistance tables Resistance values with Pt 1000 resistors For Type 5227-2 Outdoor Temperature Sensor For Type 5277-2 Flow, Return Flow and Storage Tank Temperature Sensor (thermowell re- quired) and Type 5267-2 (contact sensor) For Type 5257-5 Room Temperature Sensor (room panel). °C –35 –30...

  • Page 116: Technical Data

    Appendix 13.4 Technical data Inputs Compact version inputs for Pt 1000 temperature sensors, alternatively, binary inputs for enabling a control circuit, demand processing, flow switch Standard version inputs for Pt 1000 temperature sensors, alternatively, binary inputs for enabling a control circuit, demand processing, flow switch 0 to 10 V inputs for demand processing, external set point correc- tion, measured outdoor temperature Outputs...

  • Page 117: Customer Data

    Appendix 13.5 Customer data Station Operator SAMSON office System code number Function block settings in the configuration level HC1-CO1 DHW-CO4 HC1-CO5 EB 5610 EN...
  • Page 118 Appendix Heating circuit HC1 HC1-PA1 Range Flow gradient 0.2 to 3.2 Flow level –30.0 to 30.0 °C Flow set point (day) 5.0 to 130.0 °C Flow set point (night) 5.0 to 130.0 °C Parameters of four-point characteristic Outdoor temperature, point 1 –45.0 to 50.0 °C Outdoor temperature, point 2 –45.0 to 50.0 °C...
  • Page 119 Appendix HC1-PA1 Range Return flow level –30.0 to 0.0 °C Return flow temperature foot 5.0 to 90.0 °C Max. return flow temperature 5.0 to 90.0 °C Set point boost of pre-control loop 0.0 to 50.0 °C Function block parameters HC1-CO1 03-01 Limiting factor 0.1 to 10.0 04-07 Lower transmission range value, outdoor...
  • Page 120 Appendix HC1-PA1 Range 13-21 Max. system deviation 2.0 to 10.0 °C 14-22 Control loop 1 switching state active 0, 1 17-23 Demand switching state active 0, 1 DHW heating DHW-PA4 Range Min. adjustable DHW set point 5.0 to 90.0 °C Max.
  • Page 121 Appendix DHW-PA4 Range 14-17 Day of week for thermal disinfection 1 to 10 14-18 Start time for thermal disinfection 00:00 to 23:45 h 14-19 Stop time for thermal disinfection 00:00 to 23:45 h 14-20 Disinfection temperature 60.0 to 90.0 °C 14-22 Disinfection temperature boost 0.0 to 5.0 °C 14-21 Disinfection temperature sustaining time...

  • Page 122: Index

    Index Demand......87 Index Display brightness..... 25 Adaptation.
  • Page 123 Index Malfunctions ....89 - 91 Sensor failure..... 90 Manual level Sensors lock .
  • Page 124 EB 5610 EN...
  • Page 125 EB 5610 EN...
  • Page 126 1732 Key number EB 5610 EN...
  • Page 127 1.0.0 Compact Standard UI1 S5 UI2 UI1 S4 M2– UO1 S5 M2– UO1 1.0.1 Compact Standard UI1 S5 UI2 UI1 S4 M2– UO1 S5 M2– UO1 1.1.0 Standard UI1 S5 UI2 UI1 UO1 S5 P3 UO1 1.1.1 Standard UI1 S5 UI2 UI1 S8 M2–...
  • Page 128 SAMSON AG · MESS- UND REGELTECHNIK Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 EB 5610 EN Internet: http://www.samson.de...

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