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Shinko CHC-S1245-5 Manintence Parts Replacement Procedure

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Digital Photo Printer

Maintenance Parts

Replacement Procedures
Date:
Revised:
Revision:
Confirmation Signature
(Shinko Electric Co., Ltd.)
Approved
Inspected
Shinko Electric Co., Ltd.
CHC-S1245-5
March 8, 2005
First Edition
(Customer：        )
Drew
YQE8-J0093E

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Summary of Contents for Shinko CHC-S1245-5

  • Page 1: Maintenance Parts

    Digital Photo Printer CHC-S1245-5 Maintenance Parts Replacement Procedures Date: March 8, 2005 Revised: Revision: First Edition Confirmation Signature (Customer：        ) (Shinko Electric Co., Ltd.) Drew Approved Inspected Shinko Electric Co., Ltd. YQE8-J0093E...
  • Page 2 Revision Record Revised Date Correction Descriptions ECN No. symbol － 3/8/2005 First Edition YQE8-J0093E...

  • Page 3: Table Of Contents

    Contents 1．Scope..............................1 2．Applicable Models..........................1 3．Related Documents..........................1 4．Tools Required ............................. 2 5．Replacement Procedures........................3 № Part Name Part Number ･････････ 5 PCB HSSV7-CONT-F ASSY 164-11-09756 ･････････ 6 PCB HSSV7-LCDSOSA-F ASSY 164-11-09757 ･････････ 7 PCB HSSV7-JUNCTION-F ASSY 164-11-09758 ･････････ 8 DC Power Supply 164-11-09625 ･････････...

  • Page 4: Scope

    1．Scope This document describes the parts replacement procedures that are intended to ease the task of parts replacement. 2．Applicable Model CHC-S1245-5 Series 3．Related Documents - Maintenance Manual YQE8-J0092E - Operation Manual YTE8-J0124E YQE8-J0093E...

  • Page 5: Tools Required

    4．Tools Required 4.1 Parts Required Name Parts No. Q’ty № Ｎｏｔｅ Supplier 1 Head Cleaning Kit 060-91-7146 2 Isopropyl Alcohol Some Available locally 3 Cloth Some Available locally 4 Grease (Moricote PG-671) Some Available locally 5 Wire Tire 060-64-8011 4.2 Tools Name Model Q’ty...

  • Page 6: Replacement Procedures

    5．Replacement Procedures 5.1 Removing Covers To replace with the part, remove covers according to the following procedure. Caution Be sure to turn off the power switch and remove the power plug from the outlet to avoid any electric shock. [Step 1] Remove 6 screws (M3x6) which hold Side Covers L and L2, then remove Side Covers L and L2.
  • Page 7 [Step 3] Remove 4 screws (M3x6) which hold the Front Cover and 1 screw (M3x6) which holds the ground wire, then remove the Front Cover. Screw Screw Front Cover Screw Ground Wire [Step 4] Remove 4 screws (M3x6) (2 for right and left each), which hold the Upper Cover, then remove the Upper Cover.

  • Page 8: Pcb Hssv7-Cont-F Assy 164-11-09756

    Maintenance Parts Replacement Procedures 1／1 Parts Name PCB HSSV7-CONT-F ASSY Part No. 164-11-09756 Tools Phillips Screwdriver (#2) [Step 1] Remove Side Covers L and R and Front Cover. [Step 2] Remove 3 connectors at the left side of PCB HSSV7-CONT-F Assy. CN18 CN8 CN12 Connector...

  • Page 9: Pcb Hssv7-Lcdsosa-F Assy 164-11-09757

    Maintenance Parts Replacement Procedures 1／1 Parts Name PCB HSSV7-LCDSOSA-F ASSY Part No. 164-11-09757 Tools Phillips Screwdriver (#2) [Step 1] Remove Side Covers L and R and Front Cover. [Step 2] Remove two white collars which cover buttons of PCB HSSV7-LCDSOSA-F Assy. [Step 3] Remove the connector (CN21) at PCB HSSV7-LCDSOSA-F Assy, remove 2 screws (M3x6) which hold the PCB, then remove PCB HSSV7-LCDSOSA-F Assy from the printer.

  • Page 10: Pcb Hssv7-Junction-F Assy 164-11-09758

    Maintenance Parts Replacement Procedures 1／1 Parts Name PCB HSSV7-JUNCTION-F ASSY Part No. 164-11-09758 Tools Phillips Screwdriver (#2) [Step 1] Remove Left Side Cover. [Step 2] Remove 12 connectors at PCB HSSV7-JUNCTION-F Assy. [Step 3] Remove 2 screws (M3x6) which hole PCB HSSV7-JUNCTION-F Assy and remove PCB HSSV7-JUNCTION-F Assy from the printer.

  • Page 11: Dc Power Supply 164-11-09625

    Maintenance Parts Replacement Procedures 1／1 Parts Name DC Power Supply Part No. 164-11-09625 Tools Phillips Screwdriver (#2, longer than 300mm), Digital Voltmeter [Step 1] Remove Left Side Cover and Right Side Cover. [Step 2] Remove 3 connectors (1 connector on the right, 2 connectors on the left) at DC Power Supply and remove 2 left screws (M4x8) and 1 right screw (M4x8) which hold the DC Power Supply.

  • Page 12: Thermal Head Assy 164-11-09770

    Maintenance Parts Replacement Procedures 1／2 Parts Name Thermal Head Assy Part No. 164-11-09770 Tools Phillips Screwdriver (#2) [Step 1] Remove 2 screws (M3x6) which hold the head gear cover, remove 2 screws (M3x6) which hold the head open lever, and remove the head gear cover and head open lever. Screw Head Gear Cover Screw...
  • Page 13 Maintenance Parts Replacement Procedures 2／2 Parts Name Thermal Head Assy Part No. 164-11-09770 Tools Phillips Screwdriver (#2) [Step 4] Press the head mount lever at both sides of Thermal Head Assy to the direction indicated by an arrow, and move the Thermal Head Assy upward. This moves the head lever and releases the spring pressure that pushes the Thermal Head Assy downward.

  • Page 14: Dc Motor Assy (Ribbon Winding) 164-11-09627

    Maintenance Parts Replacement Procedures 1／1 Parts Name DC Motor Assy (Ribbon Winding) Part No. 164-11-09627 Tools Phillips Screwdriver (#2) [Step 1] Remove Left Side Cover. [Step 2] Remove connector of DC Motor Assy (Ribbon Winding). [Step 3] Remove 2 screws (M3x6) which holds the DC Motor Assy (Ribbon Winding) and remove the DC Motor Assy (Ribbon Winding) from the printer.

  • Page 15: Dc Motor Assy (Thermal Head Up/Down) 164-11-09628

    Maintenance Parts Replacement Procedures 1／1 Parts Name DC Motor Assy (Thermal Head Up/Down) Part No. 164-11-09628 Tools Phillips Screwdriver (#2), Nipper [Step 1] Remove the Upper Cover. [Step 2] Remove 2 screws (M3x6) which hold the head gear cover and 2 screws (M3x6) which hold the head open lever, and remove the head gear cover and head open lever.

  • Page 16: Dc Motor Assy (Pinch Roller Up/Down) 164-11-09629

    Maintenance Parts Replacement Procedures 1／1 Parts Name DC Motor Assy (Pinch Roller Up/Down) Part No. 164-11-09629 Tools Phillips Screwdriver (#2),Nipper [Step 1] Remove Left Side Cover. [Step 2] Cut down 2 locks which holds cables, and remove the connector (CN62 cable color: Brown/black) of DC Motor Assy (Pinch Roller Up/Down).

  • Page 17: Dc Motor Assy (Paper Feed Pinch Up/Down) 164-11-09630

    Maintenance Parts Replacement Procedures 1／1 Parts Name DC Motor Assy(Paper Feed Pinch Up/Down) Part No. 164-11-09630 Tools Phillips Screwdriver (#2) [Step 1] Remove Right Side Covers R and R2. [Step 2] Remove 2 screws (M3x6) which hold the AC wire guide and 2 screws (M3x6) which hold the AC inlet, and remove the AC wire guide and AC inlet from the printer.

  • Page 18: Paper Cutter Unit

    Maintenance Parts Replacement Procedures 1／1 Parts Name Paper Cutter Unit Part No. 164-11-09760 Tools Phillips Screwdriver (#2),Nipper [Step 1] Remove Side Covers L and R and Front Cover. [Step 2] Remove 2 screws (M3x6) which hold the paper cutter unit and pull out the paper cutter unit from the printer to the front.

  • Page 19: Electromagnetic Clutch

    Maintenance Parts Replacement Procedures 1／1 Parts Name Electromagnetic Clutch (Paper Feed) Part No. 164-11-09418 Tools Phillips Screwdriver (#2), Flat-blade Screwdriver (2.5 x 100) [Step 1] Remove Side Covers L and L2. [Step 2] Remove connector which is connected to Electromagnetic Clutch (Paper Feed). Connector (CN65 Cable Color: Blue/Blue) Electromagnetic Clutch [Step 3] Use the flat-blade screwdriver to widen the hook of Electromagnetic clutch (Paper Feed)

  • Page 20: Ribbon Brake 2 Assy

    Maintenance Parts Replacement Procedures 1／1 Parts Name Ribbon Brake 2 Assy Part No. 164-11-09634 Tools Phillips Screwdriver (#2), Nipper [Step 1] Remove Left Side Cover. [Step 2] Remove the connector which is connected to Ribbon Brake 2 Assy. Cut 1 wire tire that holds the cables. [Step 3] Remove 2 screws (M3x6) which holds Ribbon Brake 2 Assy and remove Ribbon Brake 2 Assy from the printer.

  • Page 21: Dc Fan (Thermal Head Cooling)

    Maintenance Parts Replacement Procedures 1／1 Parts Name DC Fan (Thermal Head Cooling) Part No. 164-11-09765 Tools Phillips Screwdriver (#2), Nipper [Step 1] Remove Upper Cover. [Step 2] Cut 2 locks which holds cable of DC Fan Remove the connector. [Step 3] Remove 4 screws (M3x30) which holds DC Fan (Thermal Head Cooling) and remove the DC Fan from the printer.

  • Page 22: Platen Assy

    Maintenance Parts Replacement Procedures 1／2 Parts Name Platen Assy Part No. 164-11-09766 Tools Phillips Screwdriver (#2), Flat-blade Screwdriver (2.5x100), Pliers [Step 1] Remove Left Side Cover and Right Side Cover. [Step 2] Remove the Timing Belt (Feed Roller 2 Drive) and Timing Belt (Feed Roller 1 Drive). (Refer to Pages 26 and 27 of this document) [Step 3] Remove 2 screws (M3x6) which hold cable guide on the left side of the printer.
  • Page 23 Maintenance Parts Replacement Procedures 2／2 Parts Name Platen Assy Part No. 164-11-09766 Tools Phillips Screwdriver (#2), Flat-blade Screwdriver (2.5x100), Pliers [Step 5] Remove E Ring which holds Platen Assy and remove Sleeve. E Ring [Step 6] Pull out the Platen Assy to the left side of the printer. Platen Assy [Step 7] Replace new Platen Assy and assemble in reverse order.

  • Page 24: Feed Roller Assy

    Maintenance Parts Replacement Procedures 1／2 Parts Name Feed Roller Assy Part No. 164-11-09767 Tools Phillips Screwdriver (#2), Flat-blade Screwdriver (2.5x100), Pliers [Step 1] Remove Left Side Cover and Right Side Cover. [Step 2] Remove the Timing Belt (Feed Roller 2 Drive). (Refer to Page 27 of this document) [Step 3] Remove 2 screws which hold PCB HSSV7-JUNCTION-F Assy and 2 screws which hold the Gear Line Cover.
  • Page 25 Maintenance Parts Replacement Procedures 2／2 Parts Name Feed Roller Assy Part No. 164-11-09767 Tools Phillips Screwdriver (#2), Flat-blade Screwdriver(2.5x100), Pliers [Step 6] Remove the Feed Roller 2 Assy from the left side of the printer, by pulling out the idle gear.

  • Page 26: Ejection Roller Assy

    Maintenance Parts Replacement Procedures 1／1 Parts Name Ejection Roller Assy Part No. 164-11-09768 Tools Phillips Screwdriver (#2), Flat-blade Screwdriver (2.5x100), Pliers [Step 1] Remove Left Side Cover and Right Side Cover [Step 2] Remove 4 screws which holds PCB HSS-JUNCTION Assy and Gear Line Cover. Removing Connectors and cables are not required.

  • Page 27: Pinch Roller Assy

    Maintenance Parts Replacement Procedures 1／2 Parts Name Pinch Roller Assy Part No. 164-11-09769 Tools Phillips Screwdriver (#2), Flat-blade Screwdriver, Pliers [Step 1] Remove Left Side Cover and Right Side Cover. [Step 2] Remove the Timing Belt (Feed Roller 2 Drive) and the Timing Belt (Feed Roller 1 Drive). (Refer to Pages 26 and 27 of this document) [Step 3] Remove 2 screws (M3x6) which hold Cable Guide and remove the Cable Guide.
  • Page 28 Maintenance Parts Replacement Procedures 2／2 Parts Name Pinch Roller Assy Part No. 164-11-09769 Tools Phillips Screwdriver (#2), Flat-blade Screwdriver, Pliers [Step 5] Remove E Ring, Collar and Sleeve which hold Pinch Roller Assy. E Ring, Collar Sleeve [Step 6] Remove Pinch Roller Assy from the left side of the printer. Pinch Roller Assy [Step 7] Remove the new Pinch Roller Assy and assemble in reverse order.

  • Page 29: Timing Belt (Feed Roller Drive)

    Maintenance Parts Replacement Procedures 1／1 Parts Name Timing Belt (Feed Roller Drive) Part No. 060-91-1803-101 Tools Phillips Screwdriver (#2) [Step 1] Remove Right Side Cover. [Step 2] Remove the Timing Belt (Feed Roller 2 Drive). (Refer to Page 27 of this document) [Step 3] Loosen 1 screw (M3x6) which holds the Idle Pulley of Timing Belt (Feed Roller 1 Drive) and remove the Timing Belt (Feed Roller 1 Drive).

  • Page 30: Timing Belt (Feed Roller Drive)

    Maintenance Parts Replacement Procedures 1／1 Parts Name Timing Belt (Feed Roller Drive) Part No. 060-91-1782-126 Tools Phillips Screwdriver (#2) [Step 1] Remove Right Side Cover. [Step 2] Loosen a screw (M3x6) which holds Idle Pulley, and remove Timing Belt (Feed Roller Drive).

  • Page 31: Timing Belt (Roll Paper Drive)

    Maintenance Parts Replacement Procedures 1／1 Parts Name Timing Belt (Paper Roll Drive) Part No. 060-91-1810-256 Tools Phillips Screwdriver (#2) [Step 1] Remove Left Side Cover. [Step 2] Loosen 2 screws (M3x6) which hold the Tension Pulley and remove the Timing Belt (Paper Roll Drive).

  • Page 32: Feed Roller Guide Assy

    Maintenance Parts Replacement Procedures 1／2 Part Name Feed Roller Guide Assy Part No. 164-11-09761 Phillips Screwdriver (#2), Phillips Screwdriver (#2, shorter than 100mm), Flat-blade Tools Screwdriver (2.5x100), Pliers [Step 1] Remove Left Side Cover and Right Side Cover. [Step 2] Pull the latch which holds Cleaning Roller (Ejection) and remove the Cleaning Roller (Ejection).
  • Page 33 Maintenance Parts Replacement Procedures 2／2 Part Name Feed Roller Guide Assy Part No. 164-11-09761 Phillips Screwdriver (#2), Phillips Screwdriver (#2, shorter than 100mm), Flat-blade Tools Screwdriver (2.5x100), Pliers [Step 6] Remove 2 screws which hold PCB HSSV7-JUNCTION-F Assy and 2 screws which hold the gear line cover.

  • Page 34: Head Sensor Assy 164-11-09415

    Maintenance Parts Replacement Procedures 1／1 Parts Name Thermal Head Sensor Assy Part No. 164-11-09415 Tools Phillips Screwdriver (#2) [Step 1] Remove Upper Cover. [Step 2] Remove a screw (M3x6) which holds Head Sensor Assy and remove the Head Sensor Assy from the printer.

  • Page 35: Pinch Roller Sensor Assy

    Maintenance Parts Replacement Procedures 1／3 Parts Name Pinch Roller Sensor Assy Part No. 164-11-09762 Phillips Screwdriver (#2), Phillips Screwdriver (#2, longer than 300mm), Phillips Tools Screwdriver (#2, shorter than 100mm), Flat-blade Screwdriver (2.5x100), Pliers [Step 1] Remove Right Side Cover. [Step 2] Pull a latch at the center which holds Cleaning Roller (Paper Feed Side) and remove the Cleaning Roller from the printer to the front.
  • Page 36 Maintenance Parts Replacement Procedures 2／3 Parts Name Pinch Roller Sensor Assy Part No. 164-11-09762 Phillips Screwdriver (#2), Phillips Screwdriver (#2, longer than 300mm), Phillips Tools Screwdriver (#2, shorter than 100mm), Flat-blade Screwdriver (2.5x100), Pliers [Step 6] Remove 2 screws (M3x6) which hold the Ribbon Core Holder Assy and remove the Ribbon Core Holder Assy from the printer.
  • Page 37 Maintenance Parts Replacement Procedures 3／3 Parts Name Pinch Roller Sensor Assy Part No. 164-11-09762 Phillips Screwdriver (#2), Phillips Screwdriver (#2, longer than 300mm), Phillips Tools Screwdriver (#2, shorter than 100mm), Flat-blade Screwdriver (2.5x100), Pliers [Step 9] Remove 2 connectors which holds Pinch Roller Assy. Connector (CN72 Cable Color: Black/Gray/Black) Connector (CN71 Cable Color:...

  • Page 38: Pcb Hssv7-Sen2-F Assy

    Maintenance Parts Replacement Procedures 1／1 Parts Name PCB HSSV7-SEN2-F ASSY Part No. 164-11-09764 Tools Phillips Screwdriver (#2), Flat-blade Screwdriver (2.5x100), Pliers [Step 1] Remove 1 E ring on the right side which holds the Film Guide Roller, slide the sleeve inward, and remove the Film Guide Roller from the printer.

  • Page 39: Cleaning Roller Assy (Paper Feed Side)

    Maintenance Parts Replacement Procedures 1／1 Parts Name Cleaning Roller Assy (Paper Feed Side) Part No. 164-11-09771 Tools [Step 1] Pull the latch (in the middle) which holds Cleaning Roller Assy (Paper Feed Side) and remove it from the printer. Latch Cleaning Roller Assy (Paper Feed Side) [Step 2] Replace the new Cleaning Roller Assy (Paper Feed Side) and assemble in reverse order.

  • Page 40: Cleaning Roller Assy (Paper Ejection Side)

    Maintenance Parts Replacement Procedures 1／1 Parts Name Cleaning Roller Assy (Paper Ejection Side) Part No. 164-11-09772 Tools [Step 1] Pull a latch which holds Cleaning Roller Assy (Paper Ejection Side) and remove it from the printer. Latch Cleaning Roller Assy (Paper Ejection Side) [Step 2] Replace the new Cleaning Roller Assy (Paper Ejection Side) and assemble in reverse order.

  • Page 41: Ribbon Sensor Assy

    Maintenance Parts Replacement Procedures 1／1 Parts Name Ribbon Sensor Assy Part No. 164-11-09763 Tools Phillips Screwdriver (#2), Flat-blade Screwdriver (2.5x100), Pliers [Step 1] Remove Side Covers L and L2. [Step 2] Remove 1 E ring on the right side which holds the Film Guide Roller, slide the sleeve inward, and remove the Film Guide Roller from the printer.

  • Page 42: Pcb Hssv7-Usbcon-F Assy

    Maintenance Parts Replacement Procedures 1／1 Parts Name PCB HSSV7-USBCON-F ASSY Part No. 164-11-09759 Tools Phillips Screwdriver (#2) [Step 1] Remove Side Covers L and L2. [Step 2] Remove 1 screw (M3x6) which holds PCB HSSV7-USBCON-F Assy and remove PCB HSSV7-USBCON-F Assy. Remove the connector on PCB HSSV7-USBCON-F Assy. Connector (CN1) PCB HSSV7-USBCON-F ASSY Screw...

  • Page 43: Dc Motor Assy (Ejection Pinch Up/Down)

    Maintenance Parts Replacement Procedures 1／1 Parts Name DC Motor Assy (Ejection Pinch Up/Down) Part No. 164-11-09823 Tools Phillips Screwdriver (#2) [Step 1] Remove Side Covers L and R and Front Cover. [Step 2] Remove 2 screws (M3x6) which hold DC Motor Assy (Ejection Pinch Up/Down) and remove the connector (CN59).

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