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TM
MC
S380 Barbecue
Assembly Manual
85-3096-2 (G31221) Propane
85-3097-0 (G31222) Natural Gas
1 YeAr liMited WArrAntY
reAd And sAve MAnuAl for future reference.
Assemble your grill immediately.
Missing or damaged parts claims must be submitted within 30 days of purchase date.
for product inquiries, parts, warranty and troubleshooting support,
please call 1-855-453-2150.
Manual Revision #: 08132014 AT
ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012

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Summary of Contents for MasterChef s380

  • Page 1 S380 Barbecue Assembly Manual 85-3096-2 (G31221) Propane 85-3097-0 (G31222) Natural Gas 1 YeAr liMited WArrAntY reAd And sAve MAnuAl for future reference. Assemble your grill immediately. Missing or damaged parts claims must be submitted within 30 days of purchase date.
  • Page 2 H e A v Y A r t i c l e n e e d s 2 t o l i f t THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES To ORDER non-warranty replacement parts or accessories, or to register your warranty, please visit us on the web at www.masterchefbbqs.com cAution...
  • Page 3: Tools Needed For Assembly

    HARDWARE PACK tools needed for AsseMBlY KeY # descriPtion PArt nuMBer QuAntitY NO.10-24UNC X23 Screw 20124-10023-036 • #2 Phillips screwdriver (long and short) NO.10-24UNC X13 Screw 20124-10013-036 NO.8-32UNC X10 Screw 20132-08010-250 • ¼” Slotted screwdriver (long and short) ST4.2X8 Tapping Screw 24200-42008-136 •...
  • Page 4 PARts List (PRoPAnE) foR 85-3096-2 (G31221) KeY # QuAntitY descriPtion PArt no. Top lid assembly G312-BA00-01 Thermometer and bezel G312-B201-01 Lid handle brackets G352-0015-01 Top lid handle G312-B203-01 Lid bumpers-back G527-0002-01 Lid bumpers-front G430-00B8-01 Screws for lid G309-0008-01 Burner box assembly G312-9200-01 Side heat shield G312-2201-01...
  • Page 5 EXPLoDED DiAGRAM (PRoPAnE) foR 85-3096-2 (G31221) SAFETY ASSEMBLY AND CARE MANUAL MANUAL HARDWARE PACK...
  • Page 6 PARts List (nAtuRAL GAs) foR 85-3097-0 (G31222) KeY # QuAntitY descriPtion PArt no. Top lid assembly G312-BA00-01 Thermometer and bezel G312-B201-01 Lid handle brackets G352-0015-01 Top lid handle G312-B203-01 Lid bumpers-back G527-0002-01 Lid bumpers-front G430-00B8-01 Screws for lid G309-0008-01 Burner box assembly G312-9200-01 Side heat shield G312-2201-01...
  • Page 7 EXPLoDED DiAGRAM (nAtuRAL GAs) foR 85-3097-0 (G31222) SAFETY ASSEMBLY AND CARE MANUAL MANUAL HARDWARE PACK...
  • Page 8: Assembly Instructions

    AssEMBLY instRuCtions Assemble two front panels (DG) to the lower left and right cart frames (DA and DC) as shown. YOU WILL NEED: Front View Close Up Assemble two back braces (DF) to the lower left and right cart frames (DA and DC) as shown. YOU WILL NEED: Back View Close Up...
  • Page 9 AssEMBLY instRuCtions note: turn Cart assembly upside down. a. Place wheel (DI) and wheel spacer (#10) onto the wheel axle (DJ). “Cone” side of wheel should be against cart side panel, figure B. b. Insert wheel axle assembly (DJ) through wheel axle hole in the front and rear of the left cart side panel (DC), as shown.
  • Page 10 AssEMBLY instRuCtions ProPAne Model onlY. Assemble the gas tank support (DM) to left cart frame (DC). Back View Close up note: tWo PEoPLE required for this step. Ensure that the regulator hose (CE) (Propane models only) is hanging outside of cart. a.
  • Page 11 AssEMBLY instRuCtions b. Assemble the burner box assembly (BA) to the cart assembly (C), as shown in figure B. YOU WILL NEED: Left side View Right side View Back View...
  • Page 12 AssEMBLY instRuCtions a. Remove the hardware and lid handle brackets (AC) that are pre-assembled to the lid handle (AD), as shown in figure A and B. b. Assemble the lid handle (AD) to the top lid assembly (AA) using the hardware from step A, as shown in figure C.
  • Page 13 AssEMBLY instRuCtions a. Remove the hardware and thermometer bezel that are pre-assembled to the thermometer (AB), as shown in figure A and B. b. Assemble the thermometer and bezel (AB) to the top lid assembly (AA), using the hardware from step A, as shown in figure C and D. View from inside of the lid...
  • Page 14 AssEMBLY instRuCtions riGHt side sHelf AsseMBlY a. Assemble the right side shelf fascia (EI) to right side shelf table (EH). YOU WILL NEED: b. Assemble the hardware to the right upper cart frame (DB) and control panel (CA). Do not tighten. YOU WILL NEED: Right side view tiP: only assemble to brass nut.
  • Page 15 AssEMBLY instRuCtions Back view, under right side shelf d. Tighten screws. Back view, under right side shelf e. Assemble the right side shelf assembly (EH and EI) to the control panel (CA) and right upper cart frame (DB). YOU WILL NEED: tiP: only assemble to brass nut.
  • Page 16 AssEMBLY instRuCtions b. Assemble the hardware to the left upper cart frame (DD) and control panel (CA). Do not tighten. YOU WILL NEED: Left side view tiP: only assemble to brass nut. Close up c. Position the left side shelf assembly (EA and EB) onto the hardware half-tightened in Step 10B, as shown in figure C and D.
  • Page 17 AssEMBLY instRuCtions d. Tighten screws. Back view, under left side shelf e. Assemble the left side shelf assembly (EA and EB) to the control panel (CA) and left upper cart frame (DD). YOU WILL NEED: tiP: only assemble to brass nut. View, under left side shelf a.
  • Page 18 AssEMBLY instRuCtions b. Remove the plastic nut from the ignitor (CH). Assemble it through the front of the left side shelf fascia (EB), as shown in figure C and D. Plastic Nut View, under left side shelf c. Position the side burner (ED) through the opening in the left side burner drip pan (EC).
  • Page 19 AssEMBLY instRuCtions e. Use the side burner venturi clip (#9) to connect the side burner (ED) and the side burner valve (CC), as shown in figure G. YOU WILL NEED: View, under left side shelf f. Assemble the side burner (ED) to the side burner drip pan (EC) as shown in figure H.
  • Page 20 AssEMBLY instRuCtions i. Attach the main burner electrode wire (BD) to the ignitor (CH) as shown in figure K. Make sure that the electrode wire (BD) is pushed in firmly. View, under left side shelf Close up j. Position the side burner grate (EG) onto the side burner drip pan (EC).
  • Page 21 AssEMBLY instRuCtions Place the flame tamers (BF) into the burner box assembly (BA). Close up Place the cooking grate (BG) into the burner box (BA).
  • Page 22 AssEMBLY instRuCtions To assemble the warming rack (BH), insert the stationary wire into the holes on the sides of the lid. Insert warming rack pivot legs into the holes on the inside of the burner box assembly, as shown. Stationary Wire Pivot Legs Close up Hang the grease cup hook (CI) from the bottom...
  • Page 23 AssEMBLY instRuCtions ProPAne Model onlY for nAturAl GAs Model, folloW steP 18. Position the 20lb propane tank into the notches located on the bottom of the left lower cart frame (DC). Position the gas tank support (DM) onto the tank collar. Attach the regulator coupling nut (CE) to the propane tank valve.
  • Page 24 Visit www.masterchefbbqs.com to complete product registration Master Chef® Customer Service 1-855-453-2150 Trileaf Distributions Trifeuil Toronto, Ontario M4S 2B8...