DeWalt DC212 Instruction Manual

D WALT Industrial Tool Co., 701 Joppa Road, Baltimore, MD 21286
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(JUN06) Form No. 642313-00
The following are trademarks for one or more D
the "D" shaped air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the
array of lozenge-shaped humps on the surface of the tool.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY D
1-800-4-D
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General Safety Rules – For All Battery Operated Tools
WARNING! To reduce risk of injury, user must read instruction manual.
Failure to follow all instructions listed below may result in electric shock, fire
and/or serious injury. The term "power tool" in all of the warnings listed below
refers to your mains-operated (corded) power tool or battery-operated (cordless)
power tool.
SAVE THESE INSTRUCTIONS
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can
cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock. Replace or repair damaged cords.
Make sure your extension cord is in good condition. Use only 3-wire extension cords that
have 3-prong grounding-type plugs and 3-pole receptacles that accept the tool's plug.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock. When using
an extension cord, be sure to use one heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line voltage resulting in loss of power and
overheating. The following table shows the correct size to use depending on cord length
and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage
number, the heavier the cord.
Recommended Minimum Wire Size
Total Length of Cord
25 ft. 50 ft. 75 ft. 100 ft.
7.6 m 15.2 m 22.9 m 30.5 m 38.1 m 45.7 m 53.3 m
Wire Size AWG
18 18 16 16
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention while operating power tools may
result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate condi-
tions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off-position before plugging
in. Carrying power tools with your finger on the switch or plugging in power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or
a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts. Air vents often cover moving parts and should also be avoided.
g) If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used. Use of these devices can reduce dust-
related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your application. The cor-
rect power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power
tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfa-
miliar with the power tool or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the power tools operation. If dam-
aged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these instruc-
tions and in the manner intended for the particular type of power tool, taking into
account the working conditions and the work to be performed. Use of the power tool
for operations different from those intended could result in a hazardous situation.
5) BATTERY TOOL USE AND CARE
a) Ensure the switch is in the off position before inserting battery pack. Inserting the
battery pack into power tools that have the switch on invites accidents.
b) Recharge only with the charger specified by the manufacturer. A charger that is suit-
able for one type of battery pack may create a risk of fire when used with another battery
pack.
c) Use power tools only with specifically designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
DC212, DC222, DC223 Copyright © 2006 D
WALT power tools: the yellow and black color scheme;
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WALT (1-800-433-9258)
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for Extension Cords
125 ft. 150 ft. 175 ft.
14 14 12
d) When battery pack is not in use, keep it away from other metal objects like paper
clips, coins, keys, nails, screws, or other small metal objects that can make a con-
nection from one terminal to another. Shorting the battery terminals together may cause
burns or a fire.
e) Under abusive conditions, liquid may be ejected from the battery, avoid contact. If
contact accidentally occurs, flush with water. If liquid contacts eyes, additionally
seek medical help. Liquid ejected from the battery may cause irritation or burns.
6) SERVICE
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
Additional Safety Instructions for Rotary Hammers
• Hold power tools by insulated gripping surfaces when performing an operation
where the cutting tool may contact hidden wiring or its own cord. Contact with a "live"
wire will make exposed metal parts of the tool "live" and shock the operator.
Be certain that the material being drilled does not conceal electric or gas service and that
their locations have been verified with the utility companies.
• Wear ear protectors. Exposure to noise can cause hearing loss.
• Use auxiliary handles supplied with the tool. Loss of control can cause personal injury.
Keep a firm grip on the tool at all times. Do not attempt to operate this tool without holding it
with both hands. Operating this tool with one hand will result in loss of control. Breaking
through or encountering hard materials such as re-bar may be hazardous as well. Tighten
the side handle securely before use.
• Use clamps or other practical way to secure and support the workpiece to a stable
platform. Holding the work by hand or against your body is unstable and may lead to loss of
control.
• Wear safety goggles or other eye protection. Hammering operations cause chips to fly.
Flying particles can cause permanent eye damage. Wear a dust mask or respirator for appli-
cations that generate dust. Ear protection may be required for most applications.
• Keep a firm grip on the tool at all times. Do not attempt to operate this tool without
holding it with both hands. It is recommended that the side handle be used at all times.
Operating this tool with one hand will result in loss of control. Breaking through or encoun-
tering hard materials such as re-bar may be hazardous as well.
• Do not operate this tool for long periods of time. Vibration caused by hammer action may
be harmful to your hands and arms. Use gloves to provide extra cushion and limit exposure
by taking frequent rest periods.
• Do not recondition bits yourself. Chisel reconditioning should be done by an authorized
specialist. Improperly reconditioned chisels could cause injury.
• Wear gloves when operating tool or changing bits. Accessible metal parts on the tool and
bits may get extremely hot during operation. Small bits of broken material may damage bare
hands.
• Never lay the tool down until the bit has come to a complete stop. Moving bits could
cause injury.
• Do not strike jammed bits with a hammer to dislodge them. Fragments of metal or mate-
rial chips could dislodge and cause injury.
• Slightly worn chisels can be resharpened by grinding.
• Keep the power cord away from the rotating bit. Do not wrap the cord around any part
of your body. An electric cord wrapped around a spinning bit may cause personal injury and
loss of control.
NOTE: Do not overheat the bit (discoloration) while grinding a new edge. Badly worn chisels
require reforging. Do not reharden and temper the chisel.
WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses.
Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:
WALT
E • ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth defects or other
WALT TOOL,
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reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are specially designed to filter out
microscopic particles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,
and other construction activities. Wear protective clothing and wash exposed areas
with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may
promote absorption of harmful chemicals.
WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and
permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection
appropriate for the dust exposure. Direct particles away from face and body.
WARNING: Always use eye protection. All users and bystanders must wear eye protection
that conforms to ANSI Z87.1.
CAUTION: Wear appropriate hearing protection during use. Under some conditions and
duration of use, noise from this product may contribute to hearing loss.
CAUTION: When not in use, place tool on its side on a stable surface where it will not
cause a tripping or falling hazard. Some tools with large battery packs will stand upright on
the battery pack but may be easily knocked over.
• The label on your tool may include the following symbols. The symbols and their definitions
are as follows:
V ..................volts
Hz ................hertz
min ..............minutes
............direct current
................Class I Construction
....................(grounded)
..................Class II Construction
....................(double insulated)
BPM ............beats per minute
Important Safety Instructions for Battery Packs
Your tool uses either an 18 or 24 Volt D
battery packs, be sure to include catalog number and voltage: Extended Run-Time battery
packs deliver 25% more run-time than standard battery packs. Consult the chart at the end of
this manual for compatibility of chargers and battery packs.
NOTE: Your tool will accept either standard or Extended Run Time battery packs. However, be
sure to select proper voltage.
The battery pack is not fully charged out of the carton. Before using the battery pack and
charger, read the safety instructions below. Then follow charging procedures outlined.
• Do not incinerate the battery pack even if it is severely damaged or is completely worn
out. The battery pack can explode in a fire.
• A small leakage of liquid from the battery pack cells may occur under extreme usage
or temperature conditions. This does not indicate a failure. However, if the outer seal is
broken and this leakage gets on your skin:
a. Wash quickly with soap and water.
b. Neutralize with a mild acid such as lemon juice or vinegar.
c. If battery liquid gets into your eyes, flush them with clean water for a minimum of 10 min-
utes and seek immediate medical attention. (Medical note: The liquid is 25-35% solution
of potassium hydroxide.)
• Do not carry extra battery packs in aprons, pockets, or tool boxes along with other
metal objects. Battery pack could be short circuited causing damage to the battery pack and
possibly causing severe burns or fire.
• Charge the battery packs only in D
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature may
reach or exceed 105°F (such as outside sheds or metal buildings in summer).
DANGER: Electrocution hazard. Never attempt to open the battery pack for any reason. If
battery pack case is cracked or damaged, do not insert into charger. Electric shock or electro-
cution may result. Damaged battery packs should be returned to service center for recycling.
NOTE: Battery storage and carrying caps are provided for use whenever the
battery is out of the tool or charger. Remove cap before placing battery in
charger or tool.
WARNING: Fire hazard. Do not store or carry battery so that metal
objects can contact exposed battery terminals. For example, do not place
battery in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with
loose nails, screws, keys, etc. without battery cap. Transporting batteries
can possibly cause fires if the battery terminals inadvertently come in
contact with conductive materials such as keys, coins, hand tools and
the like. The US Department of Transportation Hazardous Material
Regulations (HMR) actually prohibit transporting batteries in commerce or on
airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they are
properly protected from short circuits. So when transporting individual batter-
ies, make sure that the battery terminals are protected and well insulated from materials that
could contact them and cause a short circuit.
CAUTION: Battery pack must be securely attached to tool. If battery pack is detached,
personal injury may result.
The RBRC™ Seal
The RBRC™ (Rechargeable Battery Recycling Corporation) Seal on the
nickel cadmium and nickel metal hydride batteries (or battery packs) indicate that
the costs to recycle these batteries (or battery packs) at the end of their useful life
have already been paid by D
nickel cadmium and nickel metal hydride batteries in the trash or municipal solid
waste stream and the RBRC program provides an environmentally conscious alternative.
RBRC™ in cooperation with D
United States and Canada to facilitate the collection of spent nickel cadmium and nickel metal
hydride batteries. Help protect our environment and conserve natural resources by returning
the spent nickel cadmium and nickel metal hydride batteries to an authorized D
center or to your local retailer for recycling. You may also contact your local recycling center for
information on where to drop off the spent battery.
RBRC™ is a registered trademark of the Rechargeable Battery Recycling Corporation.
A ....................amperes
W ....................watts
..................alternating current
n o....................no load speed
....................earthing terminal
....................safety alert symbol
.../min ............revolutions or reciprocation
........................per minute
WALT battery pack. When ordering replacement
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READ ALL INSTRUCTIONS
WALT chargers.
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WALT. In some areas, it is illegal to place spent
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WALT and other battery users, has established programs in the
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WALT service
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