LG 60PY2R Service Manual
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PLASMA TV
SERVICE MANUAL
CHASSIS : MF-056B
MODEL : 60PY2R
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
60PY2R-ZB
website:http://biz.LGservice.com
e-mail:http://www.LGEservice.com/techsup.html

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Summary of Contents for LG 60PY2R

  • Page 1 PLASMA TV SERVICE MANUAL CHASSIS : MF-056B MODEL : 60PY2R 60PY2R-ZB CAUTION BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
  • Page 2: Table Of Contents

    CONTENTS SAFETY PRECAUTIONS ..................3 DESCRIPTION OF CONTROLS ................4 SPECIFICATIONS ....................8 ADJUSTMENT INSTRUCTIONS ...............10 TROUBLE SHOOTING GUIDE ................15 BLOCK DIAGRAM .....................25 EXPLODED VIEW ....................26 EXPLODED VIEW PARTS LIST ................27 REPLACEMENT PARTS LIST................28 SCHEMATIC DIAGRAM..................PRINTED CIRCUIT BOARD ..................
  • Page 3: Safety Precautions

    SAFETY PRECAUTIONS IMPORT ANT SAFETY NOTICE Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
  • Page 4: Description Of Controls

    DESCRIPTION OF CONTROLS INPUT POWER Selects the TV, AV, Component, RGB or switches the set on from standby or off to HDMI modes. standby. switches the set on from standby. MULTIMEDIA MULTIMEDIA Selects the Component, RGB or HDMI INPUT MODE POWER modes.
  • Page 5: Accepts Your Selection Or Displays The Current Mode

    <Front Panel Controls> INPUT 1. Remote Control Sensor (Programme Up/Down) Selects a programme or a menu item. 2. Power Button Switches the set on from standby. Switches the set on from standby or off to standby. (Volume Up/Down) Adjusts the volume. 3.
  • Page 6 <Back Panel> A/V INPUT2 A/V INPUT2 VIDEO VIDEO AUDIO AUDIO AUDIO AUDIO VIDEO VIDEO AC INPUT Antenna HDMI/ COMPONENT COMPONENT INPUT INPUT 2 2 MONIT MONITOR OUTPUT OR OUTPUT RGB INPUT AUDIO INPUT DVI(VIDEO) AUDIO AUDIO V V ARIABLE ARIABLE AUDIO OUT AUDIO OUT RS-232C INPUT REMOTE...
  • Page 7 TEXT 1.5V SLEEP I/II M/C EJECT 2-TV bracket bolts (option) (or 50PY2R series: 4-TV bracket bolts) (Only 60PY2R series : 6-Wall Remote Control handset Owner’s Manual Alkaline batteries mounting bracket bolts) 2-TV brackets 6-RING SPACER Power Cord 2-Eye Bolts 2-Wall brackets...
  • Page 8: Specifications

    1) Performance : LGE TV test method followed. 2) Demanded other specification Safety: CE, IEC specification EMC : CE, IEC Model Name Market Remark 60PY2R-ZB Safety : IEC60065, EMI : EN55013, EMS : EN55020 General Specification 1. Module Specification Item Specification Remark...
  • Page 9 2. Model Specification Item Specification Remark Market Broadcasting system PAL B/G/I/D/K, NTSC Available Channel BAND NTSC VHF/UHF C1~C69 2~83 CATV S1~S47 1~71 Receiving system Upper Heterodyne SCART Jack (3EA) PAL, SECAM, NTSC 4 System : PAL, SECAM, NTSC,PAL60 Video Input (2EA) PAL, SECAM, NTSC 5 System : PAL, SECAM, NTSC,PAL60 S-Video Input (3EA)
  • Page 10: Adjustment Instructions

    ADJUSTMENT INSTRUCTIONS 1. Application Object 3-2. Channel memory Method 1) Select “PDP” and “Hurricane” on Model dialog. And check These instructions apply to the MF-056B Chassis. your connection in Communication dialog. (If your connection is ‘NG’, then set your PORT(COM1,2,3,...) 2.
  • Page 11: Adjustment Method

    2) Connect RS-232C cable and turn on the power. (Use the special Cable For Sub-program) (If your connection has completed, you can see “Ready”) 3) Select proper ‘Model’ for each model. 4) Select ‘flash file’ for each model. 5) Click the [download] button It means the completion of the ROM download if all item show ‘OK’...
  • Page 12: 6-3. Method Of Auto Color Balance

    5.4. Sequence of Adjustment 7. Adjustment of White Balance (1) DDC data of Analog-RGB 7-1. Required Equipment 1) Init the data 1) Remote controller for adjustment 2) Color Analyzer (CA-100 or same product) 3) Auto W/B adjustment instrument(only for auto adjustment) 4) AV Pattern Generator 7-2.
  • Page 13: Mspg-

    8-3. Method of Auto Component Color Balance 7) Adjust Only High Light with R Gain/ B Gain using (VOL+/-) key on R/C. 1) Input the Component 720p 100% Color Bar signal into 8) Adjust it until color coordination becomes as below. Component1 or Component2.
  • Page 14 9. Default Value in Adjustment mode 9-1. Auto Color Balance (Component/RGB) Auto Color Balance(HEX) Auto-RGB To Set Source Cortez Offset1 Green Offset1 Blue Offset1 Offset2 Green Offset2 Blue Offset2 Gain Green Gain Blue Gain Reset To Set (Fig. 12) Default Value on OSD 9-2.
  • Page 15: Trouble Shooting Guide

    TROUBLE SHOOTING GUIDE 1. Power Board 1-1. The whole flowchart which it follows in voltage output state Start check Is it identical Doesn't the Is the Interface screen whole come with Power Off signal operated? out? condition? 1. Check the Power Off 2.
  • Page 16 1-2. Sony Power Board Structure T502: Vs Trans T702: Va Trans T101: St-by Trans T103: Low Voltage Trans -16-...
  • Page 17 1-3. Sanken, LGIT Power Board Structure T221: Vs Trans T271: Va Trans T121: St-by Trans T201: Low Voltage Trans -17-...
  • Page 18 2. No Power (1) Symptom Does’t minute discharge at module. Ø Non does not come in into the front LED. Ø (2) Check following Is plug in power cord? Plug in power cord. Is the Line Filter and Power Connect the Cable. Board Cable connected? Is the Fuse(F101) on Replace the Fuse.
  • Page 19 3. Protect Mode (1) Symptom After once shining, it does not discharge minutely Ø from module The Rely falls(The sound is audible “click”) Ø It is converted with the color where the front LED Ø is red from green. (2) Check following Is the Power Board Is output the normality Low/High Replace Power...
  • Page 20 4. No Raster (1) Symptom Does’t minute discharge at module. Ø It maintains the condition where the front LED is green. Ø (2) Check following Is the Power Board Is output the normality Low/High Replace the normal? voltage except Stand-by 5V? Power Board.
  • Page 21 5. In case of occurring strange screen into specific mode 5-1. In case the OSD does not displayed (1) Symptom LED is green Ø The minute discharged continuously becomes Ø accomplished from module (2) Check following Is the LVDS cable Is the LVDS cable Replace the cable.
  • Page 22 5-2. In case of does’t display the screen into specific mode (1) Symptom The screen does not become the display from specific input mode Ø (RF, AV, Component, RGB, DVI). (2) Check following Check the all input mode should become normality display. Ø...
  • Page 23 6. In case of no sound (1) Symptom LED is green Ø Screen display but sound is not output Ø (2) Check following Is the SPK cable Is the SPK cable Replace SPK cable normal? connected well? Cable inserts well. Is the RF/ AV/ Does IC400 Does IC401...
  • Page 24 6. In case of no normal XSTUDIO (1) Symptom LED is green Ø Don’t enter EPF mode Ø Screen display but sound is not output Ø (2) Check following Is the EPF cable Is the EPF cable Replace EPF cable normal? connected well? Cable inserts well.
  • Page 25: Block Diagram

    BLOCK DIAGRAM -25-...
  • Page 26: Exploded View

    EXPLODED VIEW -26-...
  • Page 27: Exploded View Parts List

    PLATE ASSEMBLY, B/COVER 3300V00456 FOR RZ-60PY21 PRESS. 68719MM991B PWB(PCB) ASSEMBLY,MAIN M.I MF056B 60PY2R-ZB H2 . 68719MM991C PWB(PCB) ASSEMBLY,MAIN M.I MF056B 60PY2R-ZB H2 FOR ISRAEL 6871VSMS60A PWB(PCB) ASSEMBLY,SUB A/V MF056B HURRICANE2 AUDIO ASSAY 6871VSMS62A PWB(PCB) ASSEMBLY,SUB CONT MF056B HURRICANE2 RT-60PY21 CONTROL...
  • Page 28: Replacement Parts List

    REPLACEMENT PARTS LIST LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION IC1203 0TR830009BA BSS83 TP PHILIPS N-CHANNEL S/W TR IC200 0TR830009BA BSS83 TP PHILIPS N-CHANNEL S/W TR IC100 0ILNR00015A NSP-2100A,LF NEOFIDELITY TQFP 64P IC201 0TR830009BA BSS83 TP PHILIPS N-CHANNEL S/W TR IC1000 0IPRPML001A MIC39100 MICREL 3P SOT223 R/TP...
  • Page 29 For Capacitor & Resistors, CC, CX, CK, CN : Ceramic RD : Carbon Film the charactors at 2nd and 3rd CQ : Polyestor RS : Metal Oxide Film digit in the P/No. means as CE : Electrolytic RN : Metal Film follows;...
  • Page 30 For Capacitor & Resistors, CC, CX, CK, CN : Ceramic RD : Carbon Film the charactors at 2nd and 3rd CQ : Polyestor RS : Metal Oxide Film digit in the P/No. means as CE : Electrolytic RN : Metal Film follows;...
  • Page 31 For Capacitor & Resistors, CC, CX, CK, CN : Ceramic RD : Carbon Film the charactors at 2nd and 3rd CQ : Polyestor RS : Metal Oxide Film digit in the P/No. means as CE : Electrolytic RN : Metal Film follows;...
  • Page 32 For Capacitor & Resistors, CC, CX, CK, CN : Ceramic RD : Carbon Film the charactors at 2nd and 3rd CQ : Polyestor RS : Metal Oxide Film digit in the P/No. means as CE : Electrolytic RN : Metal Film follows;...
  • Page 33 For Capacitor & Resistors, CC, CX, CK, CN : Ceramic RD : Carbon Film the charactors at 2nd and 3rd CQ : Polyestor RS : Metal Oxide Film digit in the P/No. means as CE : Electrolytic RN : Metal Film follows;...
  • Page 34 LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION L403 6200J000013 MLB-321611-0500P-N2 MAG LAYERS R/TP TU200 6700MF0012B TUNER, TAFM-W102P FS PHONO SUB L405 6200J000013 MLB-321611-0500P-N2 MAG LAYERS R/TP TU201 6700MF0012A TUNER, TAUM-W101P FS PHONO MAIN L500 6200J000013 MLB-321611-0500P-N2 MAG LAYERS R/TP L501 6200VJT006A STC222D NIIGATA 50VOLT 4A 2200PF...
  • Page 38 PRINTED CIRCUIT BOARD MAIN (TOP) MAIN (BOTTOM) AUDIO (TOP) AUDIO (BOTTOM) EPF (TOP) EPF (BOTTOM) CONTROL SIDE A/V (TOP) SIDE A/V (BOTTOM)
  • Page 39 Jan., 2006 P/NO : 3828VD0209Z Printed in Korea...

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