Sony Walkman D-E220 Service Manual

Sony Walkman D-E220 Service Manual

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D-E220/E225/E226CK
SERVICE MANUAL
Ver 1.1 2001.04
CD player
System
Compact disc digital audio system
Laser diode properties
Material: GaAlAs
Wavelength: λ = 780 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW (This output
is the value measured at a distance of 200 mm
from the objective lens surface on the optical
pick-up block with 7 mm aperture.)
Error correction
Sony Super Strategy Cross Interleave Reed
Solomon Code
D-A conversion
1-bit quartz time-axis control
Frequency response
20 - 20,000 Hz +1/–3 dB
(measured by EIAJ CP-307)
Output (at 4.5 V input level)
Headphones (stereo minijack)
Approx. 12 mW + Approx. 12 mW
at 16 ohms
General
Power requirements
For the area code of the model you purchased,
check the upper left side of the bar code on the
package.
• Two sony NC-WMAA rechargeable
batteries (D-E225): 2.4 V DC
• Two sony NH-WM2AA rechargeable
batteries (D-E225): 2.4 V DC
• Two LR6 (size AA) batteries: 3 V DC
• AC power adaptor (DC IN 4.5 V jack):
120 V, 60Hz (US, CND, E92 model)
220 - 230 V, 50/60 Hz (AEP, FR, EE,
E13 model)
230 - 240 V, 50 Hz (UK model)
240 V, 50 Hz (AUS model)
100 - 240 V, 50/60 Hz (E33 model)
220 V, 50/60 Hz (HK model)
220 V, 50 Hz (CH model)
Sony Corporation
9-873-044-12
2001D0400-1
Personal Audio Company
© 2001.4
Shinagawa Tec Service Manual Production Group
(Photo: D-E220 (Silver))
Model Name Using Similar Mechanism
CD Mechanism Type
Optical Pick-up Name

SPECIFICATIONS

D-E220/E226CK
Battery life (approx. hours) (EIAJ*)
Battery life varies depending on how the player is
used.
ESP OFF
ESP ON
Two sony alkaline
25
batteries LR6(SG)
* Measured value by the standard of EIAJ
(Electronic Industries Association of Japan).
(When the unit is used on a flat and stable place.)
D-E225
Battery life (approx. hours) (EIAJ*)
Battery life varies depending on how the player is
used.
ESP OFF
ESP ON
Two NC-WMAA
8
(charged
about 3 hours**)
Two NH-WM2AA
14.5
(charged
about 8 hours**)
Two sony alkaline
25
batteries LR6(SG)
* Measured value by the standard of EIAJ
(Electronic Industries Association of Japan).
(When the unit is used on a flat and stable place.)
** Charging time varies depending on how the
rechargeable battery is used.
Dimensions (w/h/d) (without projecting
parts and controls)
Approx. 130 × 26.3 × 150.5 mm
× 1
× 6 in.)
(5
1/8
1/16
Mass (excluding accessories)
Approx. 205 g (7.3 oz.)
Operating temperature
5°C - 35°C (41°F - 95°F)
Canadian Model
Australian Model
Chinese Model
Supplied accessories
For the area code of the model you purchased,
check the upper left side of the bar code on the
package.
D-E220
Headphones (1)
24
D-E225
AC power adaptor (1)
Headphones with remote control (1)
Rechargeable batteries NC-WMAA (2)
Battery carrying cases (1)
D-E226CK
AC power adaptor (1)
Headphones (1)
Car connecting pack (1)
Car battery cord (1)
8
Spiral tube (1)
Velcro tape (3)
14
Design and specifications are subject to change
without notice.
24
• Abbreviation
CND : Canadian model
E92
: AC 120V area in E model
FR
: France model
EE
: East European model
E13
: AC 220 - 230V area in E model
AUS : Australian model
E33
: AC 100 - 240V area in E model
HK
: Hong Kong model
CH
: Chinese model
PORTABLE CD PLAYER
US Model
E Model
D-E220/E225/E226CK
UK Model
D-E226CK
AEP Model
D-E220/E226CK
D-E225
NEW
CDM-3123EBA
DAX-23E
1

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Summary of Contents for Sony Walkman D-E220

  • Page 1: Specifications

    7 mm aperture.) Battery carrying cases (1) D-E225 Error correction D-E226CK Battery life (approx. hours) (EIAJ*) Sony Super Strategy Cross Interleave Reed AC power adaptor (1) Battery life varies depending on how the player is Solomon Code Headphones (1) used.
  • Page 2: Table Of Contents

    CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE • Never reuse a disconnected chip component. REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY • Notice that the minus side of a tantalum capacitor may be DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU damaged by heat.
  • Page 3 D-E220/E225/E226CK NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT detection lever The laser diode in the optical pick-up block may suffer electro- static breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts.
  • Page 4: General

    D-E220/E225/E226CK SECTION 2 GENERAL This section is extracted from instruction manual.
  • Page 5 D-E220/E225/E226CK...
  • Page 6 D-E220/E225/E226CK...
  • Page 7 D-E220/E225/E226CK...
  • Page 8: Disassembly

    D-E220/E225/E226CK SECTION 3 DISASSEMBLY Note : Follow the disassembly procedure in the numerical order given. 3-1. “LID, BATTERY CASE”, CABINET (FRONT) ASSY 1 B 2x10 0 cabinet (front) assy 6 claws 4 claws boss 5 claws 3 B 2x10 7 claws 2 lid, battery case 3-2.
  • Page 9: Main Board, Md Assy

    D-E220/E225/E226CK 3-3. MAIN BOARD, MD ASSY 4 MD assy 1 CN501 5 MAIN board 2 CN502 3 CN503 S803 terminal (link 3), battery (BT401)(E225) terminal (link 4), battery (BT401)(E220/E226CK) terminal (–), battery (BT402) terminal (+.–), battery (BT400) cabinet (rear) assy 3-4.
  • Page 10: Electrical Adjustments

    D-E220/E225/E226CK SECTION 4 ELECTRICAL ADJUSTMENTS CD section adjustments are done automatically in this set. In case of operation check, confirm that focus bias. 4-1. FOCUS BIAS CHECK 1. Connect the oscilloscope between TP629 (RF) and GND on main board. 2. Insert the disc (YEDS-18). (Part No. : 3-702-101-01) 3.
  • Page 11: Diagrams

    D-E220/E225/E226CK SECTION 5 DIAGRAMS 5-1. IC PIN DESCRIPTION Pin No. Pin Name Pin Description • IC801 TMP88CM22AF-3A51 (SYSTEM CONTROLLER) (FORMER TYPE) SEG1 LCD drive segment output (Open) • IC801 TMP88CM22F-Z3-2 (SYSTEM CONTROLLER) (NEW TYPE) SEG0 LCD drive segment output Pin No. Pin Name Pin Description 65 –...
  • Page 12: Block Diagram -Cd Section (Former Type)

    D-E220/E225/E226CK 5-2. BLOCK DIAGRAM — CD SECTION (FORMER TYPE) — RF AMP, DIGITAL SIGNAL PROCESSOR, DIGITAL SERVO PROCESSOR, D-RAM CONTROLLER IC601 DETECTOR WDCK WFCK RFDC RFAC XTAO XTAI VCC +2V D0-D3 RFAC FOCUS/TRACKING COIL DRIVER, OPTICAL PICK-UP SPINDLE/SLED MOTOR DRIVER BLOCK (DAX-23E) IC401 (1/3) SIGNAL...
  • Page 13: Block Diagram -Audio Section (Former Type)

    D-E220/E225/E226CK 5-3. BLOCK DIAGRAM — AUDIO SECTION (FOREMER TYPE) — D-RAM IC602 J302 (E220/E226CK) (E225) i/REMOTE HEADPHONE AMP IC302 (Page 12) LOUT ROUT MUTE MT SW E225 E225 PWRSW PW SW TP314 BEEP S805-811 BEEP (TSB) VCPU +2V VCPU +2V VCPU +2V RMKEY S803...
  • Page 14: Block Diagram -Power Supply Section (Former Type)

    D-E220/E225/E226CK 5-4. BLOCK DIAGRAM — POWER SUPPLY SECTION (FORMER TYPE) — POWER CONTROLLER IC401 (3/3) +2.5V STNG POWER SWITCH Q412 INP1 B+ +3V FOCUS/TRACKING COIL DRIVER SPINDLE/SLED MOTOR DRIVER DTC1D (IC401) +3V, HEADPHONE AMP (IC302) +3V SWITCHING VLGO1 POWER CIRCUIT 2 DRY BATTERY SIZE "AA"...
  • Page 15: Block Diagram -Cd Section (New Type)

    D-E220/E225/E226CK 5-5. BLOCK DIAGRAM — CD SECTION (NEW TYPE) — RF AMP, DIGITAL SIGNAL PROCESSOR, DIGITAL SERVO PROCESSOR IC601 DETECTOR WDCK WFCK RFDC RFAC XTAO XTAI VCC +2V D0-D3 RFAC FOCUS/TRACKING COIL DRIVER, OPTICAL PICK-UP SPINDLE/SLED MOTOR DRIVER BLOCK (DAX-23E) IC401 (1/3) SIGNAL PROCESSOR...
  • Page 16: Block Diagram -Audio Section (New Type)

    D-E220/E225/E226CK 5-6. BLOCK DIAGRAM — AUDIO SECTION (NEW TYPE) — J302 (E220/E226CK) i/REMOTE (E225) HEADPHONE AMP IC302 LOUT ROUT MUTE MT SW E225 E225 PWRSW (Page 15) PW SW TP314 BEEP S805-811 BEEP (TSB) VCPU +2V VCPU +2V VCPU +2V RMKEY S803 S804...
  • Page 17: Block Diagram -Power Supply Section (New Type)

    D-E220/E225/E226CK 5-7. BLOCK DIAGRAM — POWER SUPPLY SECTION (NEW TYPE) — POWER CONTROLLER IC401 (3/3) +2.5V STNG POWER SWITCH Q412 INP1 B+ +3V FOCUS/TRACKING COIL DRIVER SPINDLE/SLED MOTOR DRIVER DTC1D (IC401) +3V, HEADPHONE AMP (IC302) +3V SWITCHING VLGO1 POWER CIRCUIT 2 DRY BATTERY SIZE "AA"...
  • Page 18: Printed Wiring Board -Main Section (Former Type)

    D-E220/E225/E226CK 5-8. PRINTED WIRING BOARD — MAIN SECTION (FORMER TYPE) — • Semiconductor Location (Side A) Ref. No. Location D401 D402 D405 D406 D407 D415 D601 Q401 H-10 Q402 (Q404) OPTICAL (Q409) PICK-UP BLOCK Q410 (DAX-23E) Q411 Q412 Q413 ) : D-E225 only Common Note on Schematic Diagram: •...
  • Page 19 D-E220/E225/E226CK • Refer to page 18 for Common Note on Printed Wiring Board. • Semiconductor Location (Side B) Ref. No. Location (D300) D404 D408 D461 IC302 IC401 IC601 IC602 IC801 Q403 Q405 Q406 Q408 ) : D-E225 only S804 DRY BATTERY SIZE "AA"...
  • Page 20: Printed Wiring Board -Main Section (New Type)

    D-E220/E225/E226CK 5-9. PRINTED WIRING BOARD — MAIN SECTION (NEW TYPE) — • Refer to page 18 for Common Note on Printed Wiring Board. • Semiconductor Location (Side A) Ref. No. Location D401 D402 D405 D406 D407 D409 D415 Q401 H-10 Q402 (Q404) OPTICAL...
  • Page 21 D-E220/E225/E226CK • Refer to page 18 for Common Note on Printed Wiring Board. • Waveforms (Play mode) 100mV/div 0.5µsec/div 0.45 ± 0.1Vp-p TP629 (RF) 50mV/div 20µsec/div Approx. 50mVp-p TP620 (FOK) 1V/div 2µsec/div 2Vp-p 3.8µsec (MDP) IC601 1V/div 0.5µsec/div 2Vp-p S804 1.9µsec DRY BATTERY E225...
  • Page 22: Schematic Diagram -Main Section (1/2) (Former Type)

    D-E220/E225/E226CK 5-10. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) (FORMER TYPE) — • Refer to page 21 for Waveforms. • Refer to page 26 for IC Block Diagrams. • Refer to page 18 for Common Note on Schematic Diagram. IC B/D IC B/D (Page 23)
  • Page 23: Schematic Diagram -Main Section (2/2) (Former Type)

    D-E220/E225/E226CK 5-11. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) (FORMER TYPE) — • Refer to page 26 for IC Block Diagrams. • Refer to page 18 for Common Note on Schematic Diagram. (Page 22) IC B/D...
  • Page 24: Schematic Diagram -Main Section (1/2) (New Type)

    D-E220/E225/E226CK 5-12. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) (NEW TYPE) — • Refer to page 21 for Waveforms. • Refer to page 26 for IC Block Diagrams. • Refer to page 18 for Common Note on Schematic Diagram. IC B/D IC B/D (Page 25)
  • Page 25: Schematic Diagram -Main Section (2/2) (New Type)

    D-E220/E225/E226CK 5-13. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) (NEW TYPE) — • Refer to page 26 for IC Block Diagrams. • Refer to page 18 for Common Note on Schematic Diagram. (Page 24) IC B/D...
  • Page 26: Ic Block Diagrams

    D-E220/E225/E226CK 5-14. IC Block Diagrams IC302 TA2120FN(EL) (Former Type) IC601 CXD3028R (Former Type) IC302 AN17880A-EAL (New Type) IC601 CXD3037R (New Type) BIAS MUTE MUTE_ γ BIAS BEEP 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 BEEP BIAS ROUT...
  • Page 27: Exploded Views

    D-E220/E225/E226CK SECTION 6 EXPLODED VIEWS NOTE: • The mechanical parts with no reference The components identified by • Color Indication of Appearance Parts mark 0 or dotted line with mark number in the exploded views are not supplied. Example : 0 are critical for safety.
  • Page 28: Cabinet (Rear) Section

    D-E220/E225/E226CK 6-2. CABINET (REAR) SECTION CDM-3123EBA LCD801 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-222-765-11 INSULATOR 3-222-862-01 SPRING (TORSION) * 52 A-3323-643-A MAIN BOARD, COMPLETE (E220:EXCEPT FR/ X-3379-851-1 CABINET (REAR) ASSY E226CK) 3-222-857-01 KNOB (HOLD) * 52 A-3323-671-A MAIN BOARD, COMPLETE (E225) 4-974-607-11 FOOT, RUBBER...
  • Page 29: Cd Mechanism Deck Section (Cdm-3123Eba)

    D-E220/E225/E226CK 6-3. CD MECHANISM DECK SECTION (CDM-3123EBA) M502 M501 The components identified by Les composants identifiés par une mark 0 or dotted line with mark marque 0 sont critiques pour 0 are critical for safety. la sécurité. Replace only with part number Ne les remplacer que par une piéce specified.
  • Page 30: Electrical Parts List

    D-E220/E225/E226CK SECTION 7 MAIN ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark the parts list may be different from the they are seldom required for routine service.
  • Page 31 D-E220/E225/E226CK MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C607 1-107-826-11 CERAMIC CHIP 0.1uF C814 1-162-927-11 CERAMIC CHIP 100PF C609 1-162-965-11 CERAMIC CHIP 0.0015uF 10% C815 1-162-927-11 CERAMIC CHIP 100PF (NEW) C841 1-162-970-11 CERAMIC CHIP 0.01uF C609 1-162-967-11 CERAMIC CHIP...
  • Page 32 D-E220/E225/E226CK MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < COIL > R201 1-216-835-11 METAL CHIP 1/16W (EXCEPT E220:FR) (FORMER) L311 1-412-002-31 INDUCTOR 4.7uH (E225) R201 1-216-831-11 METAL CHIP 6.8K 1/16W L401 1-419-544-21 COIL, CHOKE 100uH (E220:FR) (NEW) L402...
  • Page 33 D-E220/E225/E226CK MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R444 1-216-845-11 METAL CHIP 100K 1/16W R626 1-216-819-11 METAL CHIP 1/16W (E225) R627 1-216-813-11 METAL CHIP 1/16W R446 1-216-304-11 METAL CHIP 1/10W R628 1-216-821-11 METAL CHIP 1/16W (E225) R629...
  • Page 34 D-E220/E225/E226CK MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark S804 1-553-977-00 SWITCH, SLIDE (ESP) 3-048-268-91 MANUAL, INSTRUCTION (FINNISH) S805 1-692-014-11 SWITCH, KEYBOARD (VOL –) (E226CK:AEP) S806 1-692-014-11 SWITCH, KEYBOARD (VOL +) 3-048-323-11 MANUAL, INSTRUCTION (ENGLISH) (E226CK) S807 1-692-014-11 SWITCH, KEYBOARD (x) 3-225-997-11 MANUAL, INSTRUCTION (SPANISH) (E220:AEP/...
  • Page 35 D-E220/E225/E226CK MEMO...
  • Page 36 D-E220/E225/E226CK REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2001.

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