Husqvarna 1989 510 TC Owner's Manual / Workshop Manual

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Engine Exploded View

General Information

Table of Contents

2
Engine Exploded View
3
Index
6
General Information
7
Frame Number
9
Engine Number
10
Throttle Handle
10
Clutch Lever
11
Brake Lever
11
Ignition Kill Switch, Lighting Switch, Born Button
12
Handlebar
12
Stearing Lock
13
Speedometer
13
Odometer
13
Fuel Tap
14
Brake Pedal
14
Kickstarter Lever
15
Gear Lever
17
Checks before Every Ride
18
Transmission Oil, Checking
18
Transmission Oil, Changing
19
Coolant
21
Starting
21
Cold Start
21
Hot Start
22
Stopping Engine
22
Break in
23
Checks During and after Running in
27
Engine Check and Overhauling
28
Disassembly of Cylinder-Head Cover
28
Inspection of the Rocker Arm
29
Replacement of Rocker Arm Bushings
29
Replacement of Camroller
30
Assembly of Cylinder Head Cover
31
Adjusting the Valve Clearance
32
Adjusting the Starter Decompressor
33
Changing Oil
33
Disassembly of Cylinder Head
34
Inspection of Camshaft
35
Cylinder Head Disassembly
35
Inspection of the Valve Springs
35
Inspection of Valve
36
Inspection of Valve Guide
36
Replacement of Valve Guides
37
Refacing the Valve Seat
39
Installation of Valve
40
Cylinder Head Installation
41
Automatic Cam-Chain Tensioner
41
Inspection of the Piston
43
Mounting of Piston and Cylinder
44
Transmission
47
Oil Reed Valve
48
Cleaning the Oil Filter
50
Main Shaft
51
Auxiliary Shaft
53
Transmission Cover
53
Water Pump
55
Gear Level
55
Kick Starter Mechanism
59
Gear Shift Mechanism
59
Clutch
61
Crankcase, Dismantling
69
Torque
69
Assembly Recommendations
70
Maintenance Intervals
70
Lubrication Intervals
71
Tools
72
Chassis
73
Chassis Check and Overhauling
73
Front Wheel Suspension
73
White Power Front Fork
73
Changing Oil, Oil Level
76
Adjusting the Pre-Load
76
Check List
76
Spring
76
Damping
77
Maintenance
78
Rear Suspension
79
Shock Absorber
80
Shock Linkage
81
Front Wheel
81
Spokes
81
Rim Runout
82
Replacing Ballbearings
83
Rear Wheel
83
Checking Runout
83
Spokes, Bead Protector
86
Remove and Fitting Tyre
90
Front Wheel Brake
91
Replacing Brake Pads
91
Thickness of the Pads
92
Replacing Brake Fluid
93
Bleeding the Brake Line
95
Adjusting Brake Lever
95
Rear Brake
99
Brake Adjustment
99
Chain and Sprockets
100
Wear Check, Chain
100
Disassembly, Chain
101
Disassembly, Engine Sprocket
102
Disassembly, Rear Wheel Sprocket
103
Chain Adjustment
104
Cooling System
107
Checking Engine Temperature
108
Frame
109
Swingarm
111
Steering Head Bearing
113
Exhaust System Disassembly
114
Exhaust System Assembly
116
Sponge Filter Cleaning
118
Fuel Tank
121
Carburetor Disassembly
122
Carburetor Assembly
122
Inlet Manifold
124
Changing Throttle Wire
125
Carburetor Adjustment
126
Ignition System, Electric System
126
Flywheel
126
Ignition Module
127
Ignition Advance Position
127
SEL Ignition System
127
Mounting a New Flywheel
128
Spark Plug
129
Electrical System
129
Voltage Regulator
130
Idling Adjustment
130
Functions of the Carburetor
131
Characteristics
131
Operating Phases Diagram
132
Tuning the Motorcycle
133
Idling with Mixture Adjusting Screw
134
Idling with Air Adjusting Screw
135
Choice of the Idling Jet
135
Progression Device
136
Full-Power Device
137
Diagram of Full-Power Device Usually Used on Two-Stroke Engines
138
Choice of Throttle Valve Chamfer
138
Choice of the Conical Needle
140
The Squat (Sag)
141
Compression Damping
142
Rebound Dampening
143
Accessory Shock Springs
144
Service Data
145
Recommendations for Racing

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1989 510 te 1989 510 tx

Husqvarna 1989 510 TC Owner's Manual / Workshop Manual

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