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Table of Contents
Related Manuals for Astrid UPS HALLEY/E Series
Summary of Contents for Astrid UPS HALLEY/E Series
- Page 1 UPS HALLEY/E 20÷80KVA PRODUCT MANUAL...
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Page 2: Uninterruptible Power Supplies
Any intervention altering the structure or the operating cycle of the equipment has to be carried out and authorized directly by Astrid Energy Enterprises. Astrid Energy Enterprises cannot be held responsible of the consequences deriving from the use of non original spare parts. -
Page 3: Table Of Contents
Contents INTRODUCTION ................6 ENVIRONMENT ....................6 1.1.1 ISO 14001 certification ................... 6 1.1.2 Packing......................6 1.1.3 Lead battery ....................6 1.1.4 Treatment of the UPS at the end of service life ..........6 ... - Page 4 GENERAL TECHNICAL DATA ............28 TECHNICAL DATA SHEETS ................28 5.1.1 GENERAL INFORMATION ................28 5.1.2 RECTIFIER ....................29 5.1.3 INVERTER ....................30 5.1.4 STATIC BY-PASS ..................30 ...
- Page 5 6.15 TELEPHONE CONNECTION KIT ............... 46 6.16 MONITORING SOFTWARE VOYAGER/E ............47 6.17 UPS MANAGEMENT SOFTWARE ..............48 6.18 ADDITIONAL LICENSES FOR UPS MANAGEMENT SOFTWARE ....48 6.19 SNMP (SIMPLE NETWORK MANAGEMENT PROTOCOL) ADAPTER ... 48 ...
- Page 6 Index of pictures Picture 1 – UPS block diagram .......................... 8 Picture 2 – Rectifier ............................9 Picture 3 – Operation with ONE charging level ....................10 Picture 4 – Inverter ............................10 Picture 5 – Diagram of the power ........................11 ...
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Page 7: Introduction
INTRODUCTION ENVIRONMENT 1.1.1 ISO 14001 certification The product was manufactured in a factory certified ISO 14001 respecting eco-design rules. 1.1.2 Packing UPS packing materials must be recycled in compliance with all applicable regulations. 1.1.3 Lead battery This product contains lead-acid batteries. Lead is a dangerous substance for the environment if it is not correctly recycled by specialised companies. -
Page 8: Special Precautions
Never expose the UPS to direct sunlight or a source of heat. 1.2.3 Special precautions The UPS connection instructions contained in this manual must be followed in the indicated order. Check that the indications on the rating plate correspond to your AC-power system and to the actual electrical consumption of all the equipment to be connected to the UPS. -
Page 9: Ups General Description
UPS GENERAL DESCRIPTION The UPS of the HALLEY/E series is the type “ON LINE DOUBLE CONVERSION” and is connected between main power and user loads (see picture 1). As far as architecture and lay-out is concerned, this project is optimised with particular care in order to make it suitable for applications where reliability and high performances are fundamental for critical loads. -
Page 10: Rectifier / Battery Charger
• Battery (B) • Static switch: Static inverter switch (SSI) and Static Bypass switch (SB) • Manual Bypass (MB) RECTIFIER / BATTERY CHARGER The rectifier/Battery charger converts the AC input voltage to DC voltage, feeding the inverter and keeping the battery charged. Picture 2 –... -
Page 11: Operation With One Charging Level
2.1.1 Operation with ONE charging level This type of charge is generally used with sealed lead acid batteries that, owing to the manufacturing technology, have a very narrow voltage range. In fact, the nominal charging voltage ranges between 2,25÷2,27 V/cell, with a maximum value of 2,3 V/cell. The picture below shows the charging curves at different charging currents;... -
Page 12: Operation With Non-Linear Load
The output transformer provides the galvanic insulation between DC and AC side, as well as voltage adaptation. Its integrated inductance forms, together with the AC capacitors, a low-pass filter that provides to eliminate the high frequency ripple and keep the total harmonic distortion of the inverter waveform (THD) lower than 2% (with linear load). -
Page 13: Overload Management
Picture 6 – Operation with non-linear load 2.2.2 Overload management Inverter can provide continuously 100% of nominal load and can tolerate overload conditions up to 125% for 10 minutes or 150% for 1 minute. Peak conditions such as take-off of engines or magnetic parts are managed limiting the output current to 200% for 5 cycles, than reducing to 125%. -
Page 14: Short Circuit Operation
1) BYPASS AVAILABLE As soon as an overload is detected the algorithm starts to calculate the increment of the energy. When the limit is reached the load is transferred to bypass. To allow a safe cooling of the inverter power components (IGBT’s, transformer) -
Page 15: Igbt Bridge Protection
Picture 10 – Short circuit characteristic (By-pass not available) 2.2.4 IGBT bridge protection The inverter current monitoring is carried out by the DC current transducer connected upstream the inverter bridge. Therefore the control logic is able to distinguish an output short circuit from an IGBT short circuit. -
Page 16: Battery
BATTERY On the HALLEY/E 20-30kVA UPS, the battery can be installed inside the UPS for autonomy from 5 up to 15 minutes depending on the UPS power (see following table); if the requested back-up time is longer the battery is installed inside external cabinets. On the HALLEY/E 40÷80kVA UPS the battery is always installed in external cabinets. -
Page 17: Inverter Emergency Line Transfer
Thanks to the transfer logic integrated in the control, the load is supplied by the bypass static switch even in case of microprocessor failure. Overload capability: 150% continuously 200% for 1 minute 2000% for 1 cycle 2.4.1 Inverter Emergency Line transfer The transfer is activated only if emergency line is in tolerance (in less than 0,5 ms), for the following reasons: CAUSES... -
Page 18: Operating Modes
OPERATING MODES NORMAL OPERATION During normal operation all the circuit breakers/switches are closed except MBCB (maintenance bypass). The three-phase input AC voltage feeds the rectifier via the filter inductor; the rectifier supplies the inverter and compensate mains voltage fluctuations as well as load variation, maintaining the DC voltage constant. -
Page 19: Battery Operation
BATTERY OPERATION In the event of mains failure, or rectifier failure, the inverter is no longer supplied by the rectifier, so the battery, that is connected to the DC intermediate circuit, is called up immediately and without interruption to supply the load. The battery voltage drops as a function of the magnitude of the discharge current. -
Page 20: Bypass Operation
BYPASS OPERATION Bypass operation may occur for both manual or automatic change-over. The manual transfer is due to the BYPASS SWITCH, that forces the load to bypass. In the event of a bypass failure the load is transferred back to inverter without interruption. Picture 15 –... -
Page 21: Picture 16 - Bypass Operation (Automatic Change-Over)
Picture 16 – Bypass operation (automatic change-over) Section Status Further explanation or outside the tolerance range (may be within Rectifier Mains NOT available the tolerance range) CLOSED Rectifier OFF / ON (depending on the reason of the transfer) or outside the tolerance range (may be within Battery NOT available the tolerance range) -
Page 22: Manual Bypass
MANUAL BYPASS The manual bypass operation is necessary every time the functionality of the UPS needs to be checked or during maintenance or repair works. The manual bypass procedure is described in the UPS operating manual and must be followed carefully in order to avoid damages to the UPS. During the functional check of the UPS, all the breakers can be closed, except for the output breaker OCB, and the full functionality can be tested. -
Page 23: Picture 18 - Manual Bypass For Repair Or Maintenance Works
Picture 18 – Manual Bypass for repair or maintenance works Section Status Further explanation and within the tolerance range (may be Rectifier Mains available outside the tolerance range) OPEN Rectifier Battery available OPEN Inverter Bypass Mains available and within the tolerance range BYPASS SWITCH “BYPASS”... -
Page 24: User Interface (Front Panel)
USER INTERFACE (FRONT PANEL) The front panel of the UPS, consisting of a double row alphanumeric display plus 5 function keys, allows the complete monitoring of the UPS status. The mimic flow helps to understand the operating status of the UPS. Picture 19 –... -
Page 25: Alarms And Operating Status
ALARMS AND OPERATING STATUS The alphanumeric display offers a complete diagnostic of the system by showing 25 alarms and 6 operating status descriptions. Each alarm is associated with an internal protection, controlled by the microprocessor, that disables certain UPS functions in order to avoid possible load breaks. -
Page 26: Status
4.1.2 Status Code STATUS NAME Description AC/DC OK = Rectifier output voltage in tolerance = Battery connected to the DC bus BATTERY OK INVERTER OK = Inverter output voltage in tolerance INVERTER SYNC = Inverter synchronization reference in tolerance INV FEED LOAD = Inverter static switch closed, load fed by inverter = Bypass voltage and frequency in tolerance BYPASS OK... -
Page 27: Measurements On The Display
MEASUREMENTS ON THE DISPLAY The measures shown on the display are listed below. The display management for the measures, is described in the section 4.3.3. OUTPUT Description OUTPUT VOLTAGE = RMS value of the UPS output voltage OUTPUT FREQUENCY = Value, in Hertz, of the frequency of the output voltage OUTPUT CURRENT = RMS value of the output current LOAD %... -
Page 28: Menu Structure
MENU STRUCTURE Picture 20 – Menu structure OM226142 rev C... -
Page 29: General Technical Data
GENERAL TECHNICAL DATA TECHNICAL DATA SHEETS 5.1.1 GENERAL INFORMATION UPS POWER (kVA) UPS typology ON LINE – Double Conversion Nominal output power @ P.F. 0,8 (kVA) Nominal output power @ P.F. 1 (KW) Efficiency AC ÷ AC >90 >90 >90 >90 >90 Heat dissipation at nominal load and voltage:... -
Page 30: Rectifier
5.1.2 RECTIFIER UPS POWER (kVA) Nominal Input Voltage (Vac) 380÷415 +/- 10% (Selectable) Input Frequency (Hz) 50-60 +/- 5% Input Power Factor (@ 380Vac) >0,8 DC Voltage Accuracy +/- 1 DC Voltage Ripple (With battery connected) (% rms) <2 THD rejected into the mains <32 Battery Recharging Characteristic IU (DIN 41773) -
Page 31: Inverter
5.1.3 INVERTER UPS POWER (kVA) Inverter Bridge IGBT (High Frequency Comm.) Nominal Output Power @ P.F. 0,8 (kVA) Nominal Output Power @ P.F. 1 (KW) Nominal Output Voltage (Vca) 380÷415 (Selectable) Output Voltage Stability - Static +/- 1 +/- 8 - Dynamic (Step Load 0÷100%÷0) Within 40 ms - Output Volt. -
Page 32: Instructions For Installation
INSTRUCTIONS FOR INSTALLATION 5.2.1 Receipt of the UPS When the UPS is received, please attend immediately to its unpacking and carry-out an accurate visual check to be sure that the equipment has not been damaged during transport. IMPORTANT In case of objections relating to damage incurred during transport these must be immediately notified to the transportation company after receipt of the equipment. -
Page 33: Positioning And Installation
5.2.3 Positioning and installation The UPS must be installed in a clean and dry room, preferably not dusty. The User must ensure that there is enough air exchange in the room so that the equipment can be adequately cooled; if this is not guaranteed, the room must be adequately aired. If the UPS contains the batteries internally the air exchange with the external ambient will have to be according to EN 50091-1, annex N. -
Page 34: Dimensions And Distances
5.2.3.2 Dimensions and distances Picture 23 – Dimensions and distances from the walls UPS (kVA) L – mm P – mm H – mm 1345 X (min.) – mm Y (min.) – mm ADD. CABINET AS028 AS029 L1 – mm P1 –... -
Page 35: Electrical Connection
5.2.4 Electrical connection The electrical connection is part of the work which is normally provided by the supplier that carries out the electrical installation and not by the UPS manufacturer. For this reason, the following recommendations are only an indication, as the UPS manufacturer is not responsible for the electrical installation. -
Page 36: Battery Connection And Positioning
5.2.5 Battery connection and positioning IMPORTANT For battery installation please respect the EN62040-1-2 prescriptions, paragraph 4.9.20, and at the same time all the national rules or specifications which can be applied to the premises or building. To obtain the battery life indicated by the battery manufacturer, the operating temperature must remain between 0 and 25 °C. -
Page 37: External Battery
Picture 27 – Wiring 8 batteries for tray The configurations and the quantity of battery trays mounted on the UPS are shown in the following table: BATTERY TRAYS QUANTITY TYPE 20 kVA – 5 minutes autonomy Pict. 25 30 kVA – 5 minutes autonomy Pict. -
Page 38: Dimensions And Weights
The connection cables with the UPS are included inside the battery cabinet (standard length 5m). The standard colour for the external battery cabinet is RAL 5026; the protection level is IP20. 5.2.6.1 Dimensions and weights AS028 AS029 AS182 Picture 28 – Dimensions of the external battery cabinets AS028/AS029 AS182 Picture 29 –... -
Page 39: Connections
CABINET AS028 AS029 AS182 L – mm 1030 P – mm H – mm 1150 1340 1800 L1 – mm 1025 P1 – mm L2 – mm Weight without battery – kg CABINET AS028 AS029 AS182 Numbers of blocks 12V Dim. -
Page 40: Options
OPTIONS INSULATION TRANSFORMERS The additional transformers are used in UPS input and/or output, to adapt the voltage, or to separate the UPS from the mains and/or the load. They are assembled in external cabinets. 6.1.1 By-pass insulation transformer It is used when the three phase input mains is without neutral or the galvanic isolation between the mains and the load is required. -
Page 41: Ip31 Protection Degree
Therefore the main advantages of the use of a 12 pulses rectifier are: • Lowest harmonic content of the AC input current • Lowest ripple on the DC output voltage • Better operating conditions for the AC supply cables • Better operating conditions for a possible diesel generator Picture 31 –... -
Page 42: Connections
It is mounted in a separate cabinet and it is equipped with free voltage contacts for the indication of the switch position (open-closed) and fuses condition. 6.5.1 Connections The battery switch with fuses is connected between the UPS and the external battery cabinet as illustrated below. -
Page 43: Remote Epo
REMOTE EPO The voltage supply to the loads can be interrupted from a remote location by using the remote EPO option (i.e. for safety requirements). A normally closed contact must be connected to the UPS terminal board; when this contact is open the inverter and by-pass static switches are disabled so that the output supply is interrupted. -
Page 44: Thermal Compensation Battery Charge
THERMAL COMPENSATION BATTERY CHARGE It consists of a temperature thermal sensor to be installed in the battery room (or battery cubicle) in order to detect the operating temperature. This transducer is able to modify the charging voltage according to the typical curve supplied from the battery manufacturer. -
Page 45: Parallel Redundant Configuration
Minimum battery voltage 326Vdc Maximum charging voltage 490Vdc As soon as the battery charging current exceeds a certain threshold (generally 0,08C the rectifier switches to BOOST charge (2,4 V/cell for lead acid batteries, 1,55 V/cell for Ni-Cd batteries) and starts a charging cycle with the first part at constant current as the voltage increases slowly. -
Page 46: Arc - Free Voltage Contact Card
It is possible because all units are constantly in operation and feed the load in parallel at “total load / n”, where “n” is the number of the UPS. The AC automatic current sharing control equalizes the currents of the “n” units and reduces the total unbalance to less than 10%, under all load conditions. -
Page 47: Remote Panel
6.14 REMOTE PANEL The remote operating panel is used for remote monitoring of the UPS for distance up to 400m, it can be installed in a control room, and provides the same user interface as the local panel. Consistently with UPS front panel, it is based on 2x20 LCD display, leds, keys, silk-screen and buzzer. -
Page 48: Monitoring Software Voyager/E
1 UPS to a maximum of 10 UPS. Each software installation enables the connection to only one UPS. Voyager/E is developed by Astrid SpA. If there are any questions or comments about this product, please feel free to contact us. -
Page 49: Ups Management Software
6.17 UPS MANAGEMENT SOFTWARE The UPS-Management software is basically the software required for the shutdown of the server connected to the UPS. It is provided with a single license key, that is valid for using the UPS service on one server with one UPS and an unlimited number of connected UPSMON-WINDOWS workstations. -
Page 50: Selection Of The Ups-User Interface
6.21 SELECTION OF THE UPS-USER INTERFACE OM226142 rev C... -
Page 51: Spare Parts List
SPARE PARTS LIST INTRODUCTION The spare parts for PLANET/E are divided into three different levels: Level 1: fuses Level 2: electronic cards Level 3: semiconductors, fans, capacitors OM226142 rev C... -
Page 52: Spare Parts For Halley/E 20Kva
SPARE PARTS FOR HALLEY/E 20KVA 7.2.1 Level 1 QUANTITY ASTRID CODE DESCRIPTION TYPE / VALUE Inst. Rec. FN001_6.3X32 AUXILIARY FUSES 6,3x32 1A FN1.6_5X20 FANS FUSES 5x20 1,6A FN050URGX51 STATIC BYPASS POWER FUSES 14x51 50A URGB FN063_GGX58 BATTERY POWER FUSES 22x58 63 gG 7.2.2 Level 2... -
Page 53: Spare Parts For Halley/E 30Kva
SPARE PARTS FOR HALLEY/E 30KVA 7.3.1 Level 1 QUANTITY ASTRID CODE DESCRIPTION TYPE / VALUE Inst. Rec. FN001_6.3X32 AUXILIARY FUSES 6,3x32 1A FN1.6_5X20 FANS FUSES 5x20 1,6A FN100URGX58 STATIC BYPASS POWER FUSES 14x51 100A URGB FN063_GGX58 BATTERY POWER FUSES 22x58 63 gG 7.3.2 Level 2... -
Page 54: Spare Parts For Halley/E 40Kva
SPARE PARTS FOR HALLEY/E 40KVA 7.4.1 Level 1 QUANTITY ASTRID CODE DESCRIPTION TYPE / VALUE Inst. Rec. FN001_6.3X32 AUXILIARY FUSES 6,3x32 1A FN1.6_5X20 FANS FUSES 5x20 1,6A FN100URGX58 RECTIFIER FUSES 14x51 100A URGB FN100URGX58 STATIC BYPASS POWER FUSES 14x51 100A URGB 7.4.2 Level 2... -
Page 55: Spare Parts For Halley/E 60Kva
SPARE PARTS FOR HALLEY/E 60KVA 7.5.1 Level 1 QUANTITY ASTRID CODE DESCRIPTION TYPE / VALUE Inst. Rec. FN001_6.3X32 AUXILIARY FUSES 6,3x32 1A FN1.6_5X20 FANS FUSES 5x20 1,6A FN160_ARNH00 RECTIFIER FUSES NH00 160A aR FN160_ARNH00 STATIC BYPASS POWER FUSES NH00 160A aR 7.5.2 Level 2... -
Page 56: Spare Parts For Halley/E 80Kva
SPARE PARTS FOR HALLEY/E 80KVA 7.6.1 Level 1 QUANTITY ASTRID CODE DESCRIPTION TYPE / VALUE Inst. Rec. FN001_6.3X32 AUXILIARY FUSES 6,3x32 1A FN1.6_5X20 FANS FUSES 5x20 1,6A FN200_ARNH00 RECTIFIER FUSES NH00 200A aR FN200_ARNH00 STATIC BYPASS POWER FUSES NH00 200A aR 7.6.2 Level 2...
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