Contents - Wisconsin vg4d Repair Manual

CONTENTS
Accessories- Service Instructions ...............................
29
Fuel Pump, Flywheel Alternator, Carburetor,
Magneto, Solid State Ignition Distributors
Air Cleaners and Pre-Cleaner .........................................
10
Battery Ignition -- Wiring and Timing Diagr=un ........... 13
Carburetor Adjustment ................................................... 11
Carburetor Service .......................................................... 37
Zenith Model 87A8 ................................................... 37
Charging System ............................................................. 15
Clutch Power Take-Off ...................................................
25
Clutch Adjustment .......................................................... 25
Clutch Reduction Units .................................................. 26
Compression -- Restoring .............................................. 15
Cooling ............................................................................. 7
Disassembly and Reassembly ......................................... ! 8
Air Shrouding ............................................................ 19
Camshaft .................................................................... 24
Camshaft Gear ........................................................... 20
Carburetor and Manifold ........................................... 19
Crankshaft (End Play) ...............................................
23
Cylinder Block .......................................................... 22
Cylinder Head ............................................................
20
Flywheel .................................................................... 19
Fuel Tank ................................................................... 19
Gear Cover ................................................................. 20
Idler Gear and Shaft ................................................... 20
Oil Pan ........................................................................ 21
Oil Pump ................................................................... 21
Piston, Ring and Rod Clearance Chart ...................... 23
Piston Rings ............................................................... 22
Pistons and Connecting Rods .................................... 21
Valves and Seat Inserts .............................................. 23
Distributor -- Battery Ignition ........................................ 13
Distributor and Generator Maintenance .......................... 14
Distributor Timing .......................................................... 13
Electrical Wiring Diagram .............................................. 13
Engine Sectional Views ....................................................
5
Firing Order .....................................................................
15
Flywheel Alternator with Solid State Regulation ...........
31
Fuel ................................................................................... 8
Fuel Pump and Priming .................................................... 8
Fuel Pump Service .......................................................... 30
Gasoline Strainer ............................................................ 11
General Information and Design ...................................... 7
Governor Adjustment .....................................................
24
Hot Weather Operation .................................................... 16
Horsepower .......................................................................
7
Ignition S witch .................................................................. 8
Ignition System ................................................................. 7
Illustration of Engine and Power Unit ..............................
4
Lubrication ........................................................................
7
Lubrication System ...........................................................
7
Lubrication System -- Illustration ................................... 6
Magneto Breaker Point Adjustment ............................... 11
Magneto Ignition Spark ..................................................
11
Magneto Service ............................................................. 39
Fairbanks-Morse type FM-X4B7A ........................... 40
Wico Model XHG-4 .................................................. 39
Magneto Timing Diagram .............................................. 12
Magneto Timing .............................................................
12
Neon Lamp Timing .........................................................
14
Oil Filter ............................................................................ 9
Oil -- Grade of ................................................................. 8
Oil Pressure ....................................................................... 8
Overheating, Keep Engine Clean ................................... 15
Reduction Gears ..............................................................
26
Rotation ............................................................................ 7
Safety Notice ................................................................ ii-iii
Safety Precautions ............................................................ 2
Safety Switch -- High Temperature ............................... 15
Solid State Ignition ...................................................
13, 41
Spark Plugs .....................................................................
15
Starting and Operating Instructions .................................. 7
Starting and Operating New Engine .................................. i
Starting Procedure ............................................................
9
Stopping Engine -- Vapor Lock and Dieseling ...............
9
Storage of Engine ...........................................................
26
Testing Rebuilt Engine .................................................
]. 18
Troubles -- Causes and Remedies .................................
16
Backfiring Through Carburetor ................................. 18
Compression .............................................................. 17
Engine Stops .............................................................. 18
Ignition ...................................................................... 17
Knocking ................................................................... 18
Missing ......................................................................
17
Overheating ............................................................... 18
Starting Difficulties ...................................................
17
Surging or Galloping .................................................
18
Valves --Grinding and Tolerances ................................
23
Valve Tappets ................................................................. 24
Warm-Up Period -- Overspeeding .................................. 9
3