Pulnix TM-1405GE Series Operation Manual

Gigabit ethernet cameras
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TM / RM-1405GE Series Gigabit Ethernet Cameras
O p e r a t i o n M a n u a l
10167
Rev. D
I m a g i n g P r o d u c t s

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  • Page 1 TM / RM-1405GE Series Gigabit Ethernet Cameras O p e r a t i o n M a n u a l 10167 Rev. D I m a g i n g P r o d u c t s...
  • Page 3 The material contained in this manual consists of information that is proprietary to JAI PULNiX, Inc., and may only be used by the purchasers of the product. JAI PULNiX, Inc. makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein.
  • Page 4 RM-1405 GE / RMC-1405GE Supplement This applies to cameras in this manual that are RoHS compliant,which are noted by RM or RMC. The following statement is related to the regulation on “ Measures for the Administration of the control of Pollution by Electronic Information Products “ , known as “ China RoHS “. The table shows contained Hazardous Substances in this camera.
  • Page 5: Table Of Contents

    Page ii Table of Contents Table of Contents 1 Software Introduction ............1 1.1 Scope of the Document ...............1 1.2 Related Documents ..............1 1.3 Gigabit Ethernet Camera Interface..........1 1.4 Software Installation ..............2 1.4.1 Before Installing the GigE Series Camera-Control Software ....2 1.4.2 Installing the Software ................2 1.4.3 Uninstalling the Software..............3 1.4.4 Quick-Start ....................3...
  • Page 6 Page iii Table of Contents 6.1 Product Description..............27 6.2 Features ..................28 7 Installation...............29 7.1 Getting Started................29 7.1.1 Unpacking Instructions ...............29 7.1.2 Components..................29 7.1.3 Accessories and Options ..............29 7.2 Camera Setup ................30 7.2.1 Heat Dissipation ..................30 7.2.2 Connector Pin Configurations.............30 7.2.3 Power Supplies and Power Cable Setup ..........31 7.2.4 Attaching the Camera Lens..............33 8 Operation.................34 8.1 Progressive Scanning ..............34...
  • Page 7 Page iv List of Figures List of Figures Figure 1. Scanning for Drivers ..............3 Figure 2. Intel Pro Install Choices.............3 Figure 3. Change and Remove Buttons.............3 Figure 4. Network Device Finder Window ..........3 Figure 3. Select Camera Window .............4 Figure 4. TM-1405GE Back Panel Connectors ........5 Figure 5.
  • Page 9: Software Introduction

    Software Introduction 1.1 Scope of the Document This manual describes how to access and use features specific to JAI PULNiX's Gigabit Ethernet camera, the TM-1405GE. The camera’s different operation modes are described in the hardware section of this manual, which begins on page 27.
  • Page 10: Software Installation

    To install the JAI PULNiX GigE camera-control software, read and follow the directions included in the document download card. If your computer does not have Internet access, call JAI PULNiX at 1 800 445 5444 to request that the software be sent to you on a CD-ROM.
  • Page 11 Page 3 Software Introduction Figure 1. Scanning for Drivers The Driver Installation Tool dialog box appears with a listing of all NIC cards on the system. Right click on the net driver desired for the camera. If the driver is an Intel Pro a high performance option is available for install.
  • Page 12: Uninstalling The Software

    Software Introduction 1.4.3 Uninstalling the Software To uninstall the JAI PULNiX GigE camera-control software from the control panel, use the following steps: Open “Add or Remove Programs” in the control panel. Select “JAI Cam2Net” from the lists of the installed software.
  • Page 13 Page 5 Software Introduction Select the appropriate camera from the list, similar to the window shown in Figure 5 and click OK. Figure 5. Select Camera Window Go to the “Acquisition” tab and click Start. An image stream should appear. Click Configure and open the “GigE Camera Software”...
  • Page 14: Connectors

    Page 6 Connectors Connectors The camera has two sockets, as shown in Figure 6 below: • 12-pin Hirose for power, trigger, RS-232 communication and TTL I/O. • RJ-45 for Gigabit Ethernet. Figure 6. TM-1405GE Back Panel Connectors GigE POWER These connectors are described in Section 2.1 and Section 2.2 below. 2.1 Power and Signals Connector The GE camera receives power and signal through a 12-pin Hirose connector.
  • Page 15: Ethernet

    PC, you must use a cross-over cable. Refer to the Cam2Net User's Manual for details. Figure 8. Ethernet GigE Socket GigE 1. JAI PULNiX recommends the use of shielded cables to reduce emissions and for CE/FCC compliance. Double-shielded cables will further reduce emissions. TM-1405GE Software...
  • Page 16: Configuring The Tm-1405Ge Camera

    Page 8 Configuring the TM-1405GE Camera Configuring the TM / RM-1405GE Camera The configuration of your GigE camera consists of two parts: • The imager configuration (CCD and control circuits) • The internal frame grabber configuration The imager can be configured for partial scan, just like a Camera Link camera. The internal frame grabber is automatically configured for the pixel type, windowing, image size and I/O and so on, by the GigE camera software.
  • Page 17 Page 9 Configuring the TM-1405GE Camera To use the integrated GigE camera software, use the following steps: Start the Camera Interface Application. The dialog box shown in Figure 9 appears. Click the Detect to detect the device and driver in the “Device Actions” panel. Click Select Camera and select TM-1405GE or TMC-1405GE (color) from the camera list.
  • Page 18: Configuring The Camera

    Page 10 Configuring the TM-1405GE Camera 3.2 Configuring the Camera To configure the TM-1405GE’s camera, use the integrated GigE camera software that is part of the Cam2Net camera interface application. You can also use the AccuPiXEL GigE control tool, but that will not update any internal grabber settings.
  • Page 19: Gui Features

    Page 11 Configuring the TM-1405GE Camera 3.2.1 GUI Features You can control the following camera functions using the integrated camera software: • Shutter Speed and Mode • Scan Mode • Gain Control • Offset Level • Memory Pages • LUT (Look-Up Table) Control 3.3 Configuring the Internal Frame Grabber The integrated camera software updates the internal frame grabber settings automatically.
  • Page 20: Exposure Control

    Page 12 Configuring the TM-1405GE Camera Figure 12. Advanced Configuration - Port Communication 3.4.2 Exposure Control In Exposure Control, under the GigE Camera software tab, shown in Figure 13, you can specify the shutter mode and set the shutter speed and direct shutter values. Figure 13.
  • Page 21: Scan Mode

    Page 13 Configuring the TM-1405GE Camera Mode Use the pull-down menu shown in Figure 14. to select from Manual or Async mode. Figure 14. Mode Control Pull-down Shutter Speed The shutter speed setting, shown in Figure 15, allows you to select the specific shutter speed for Manual shutter and Async shutter.
  • Page 22: Gain Settings

    Page 14 Configuring the TM-1405GE Camera 3.4.4 Gain Settings The Gain Settings control box, shown in Figure 17, allows you to change the Gain value from -3dB to 12dB. To change the value, move the slider or enter the value directly into the text box. Figure 17.
  • Page 23: Look-Up Table

    1. Page 0 is password-protected and you cannot write to it. If you find that you do need to write to page 0, contact JAI PULNiX for password access. Note: Configurations such as grabber settings, pulse generator, GPIO, and image setting must be saved into the XML file.
  • Page 24: Free-Running Mode

    Page 16 Configuring the TM-1405GE Camera 3.4.9 Free-Running Mode The camera must be in “Manual Shutter” or “Direct Shutter” mode. In the example below, there is no partial scan. Connect to the camera. Under the “Device Features” tab, set the GPIO look-up table to Q5=1. Under the “GigE Software”...
  • Page 25: White Balance Control (Color Versions Only)

    Page 17 Configuring the TM-1405GE Camera 3.4.13 White Balance Control (Color Versions Only) To determine white balance, use the following steps: Select full scan mode in the GigE Camera Software tabbed dialog. shown in Figure 22. Start the live video by clicking Start in the Acquisition tabbed dialog box of the main frame. Select the RGB filter tab.
  • Page 26: Signal Handling

    Page 18 Signal Handling Signal Handling This section describes the signal handling of the GE cameras in the following section: • “Camera Inputs” on page 19 • “GPIO Control Block” on page 20 • “GPIO Look-Up Table” on page 20 •...
  • Page 27: Gpio Control Block

    Page 19 Signal Handling 4.3 GPIO Control Block Figure 23 below shows the GPIO Control Block signals for the GE Cameras. Figure 23. GE Camera GPIO Control Block EXT_VD EXT_HD TTLIN(EXT_TRIG) TTLOUT(STROBE) TTLIN(EXT_VD) CTRL2 EVINIT TTLIN(EXT_HD) INTG_CON CTRL1 TTLN(INT) CAM_STROBE 8-to-16 CTRL0 TRIG...
  • Page 28 Page 20 Signal Handling Figure 24. GPIO Look-Up Table Q0=I4 Figure 25. The GPIO Configuration TM-1405GE Software...
  • Page 29: Gpio Label Tables

    Page 21 Signal Handling 4.4 GPIO Label Tables Table 2 shows which GPIO inputs carry the different signals. The top line for each label contains the default signal. Table 2. GPIO Look-Up Table Input Labels Input Signal Description Label TTL_IN(EXT_TRIG) TTL-input 0.
  • Page 30 Page 22 Signal Handling Table 3 shows which output labels carry the output signals. Table 3. GPIO Look-Up Table Output Labels Output label Signal Description TTL-OUT(STROBE) Strobe output EVINIT Trigger EXT_VD Vertical Drive EXT_HD Horizontal Drive pulse_trig1 Pulse Generator 1 gets its trigger here pulse_trig0 Pulse Generator 0 gets its trigger here pulse_trig3...
  • Page 31: Pulse Generators

    Page 23 Signal Handling 4.5 Pulse Generators The TM-1405GE camera has four independently programmable pulse generators. These generators can run as either periodic or triggered. To run the pulse generators as triggered, they can be triggered on either levels or signal edges. These generators can be tied to the camera inputs (camera-control lines). For example, you can set pulse generator 0 in the Device Features tabbed dialog box to the following values: •...
  • Page 32: Gige Series Camera Serial Commands

    Page 24 GigE Series Camera Serial Commands GigE Series Camera Serial Commands You can control the GigE series cameras by serial command either using RS-232 or Camera Link. The Start character is always “:” and the End character is always <CR> (return). For example, to set Asynchronous Pulse Width Mode, send the command :ASH=9<CR>...
  • Page 33 Page 25 GigE Series Camera Serial Commands Table 4. TM-1405GE Command List (Continued) End of Command Parameters Description Command Response Lookup Table :LINR <cr> :o<cr> Set linear table :GM45 <cr> :o<cr> Set gamma .45 table :KNEE= X1Y1X2Y2 <cr> :o<cr> Set knees (X1, Y1, X2, Y2 = 00 - FF) Set positive knee or negative knee :NLUT <cr>...
  • Page 34 Page 26 GigE Series Camera Serial Commands Table 5. 18 Bytes Status Report Byte 1, 2 Gain Control (H’047 - H’0E7) Byte 3, 4 VTOP VTOP (H’000 - H’0FF) Byte 5, 6 VBTM VBOTTOM (H’000 - H’0FF) Byte 7, 8 EAOC Auto Black Level EAOC (H’000 - H’0FF)
  • Page 35 Page 27 GigE Series Camera Serial Commands Table 5. 18 Bytes Status Report (Continued) Bit 7 TESTPATTERN 0=Disable TP; 1=Enable TP Bit 6 PASSWORD 0=Disable PW; 1=Enable PW Bit 5 Bit 4 Bit 3 Auto Black Level 0 = Disable; 1 = Enable Bit 2 Bit 1 Bit 0...
  • Page 36 Page 28 GigE Series Camera Serial Commands TM-1405GE Software...
  • Page 37: Hardware Introduction

    “Features” on page 30 6.1 Product Description The JAI PULNiX TM-1405GE is a high-speed progressive scan CCD camera. The interline-type CCD permits full vertical and horizontal resolution of very high speed shutter images and applications. The electronic shutter, which has speeds to 1/16,000 second., can be reset asynchronously by external pulse control.
  • Page 38: Features

    Page 30 Hardware Introduction 6.2 Features The TM-1405GE has the following features: • Miniature size and light weight The printed circuit boards in the TM-1405GE have been arranged to create modular electronics, giving the camera flexibility. In addition, the use of miniature solid-state components results in a compact, lightweight camera that is 50.8mm x 50.8mm x 83.5mm in dimensions, and weighs only 212 grams.
  • Page 39: Installation

    Page 31 Installation Installation The following instructions will help you to set up your camera quickly and easily. JAI PULNiX suggests that you read through these instructions first, before you unpack and set up your camera system. 7.1 Getting Started 7.1.1...
  • Page 40: Camera Setup

    The TM-1405GE is a compact camera. Since all the electronics have been packed in a compact package, the outer case of the camera can become hot because of heat dissipation. For optimal performance, JAI PULNiX recommends using a cooling fan to set up a positive air flow around the camera and following the precautions below.
  • Page 41: Power Supplies And Power Cable Setup

    If you are providing power through the 12-pin connector, the PD-12P, PD-12UEP and PD-12UUP power supplies are available with the 12-pin mating connector already attached to the leads from the power supply. You can connect the PD-12UU and PD-12UE power supplies to the JAI PULNiX power cable using a terminal strip or directly.
  • Page 42 JAI PULNiX Power Cables If you are using JAI PULNiX power cables, such as the 12P-02S, refer to the Figure 29 which shows the cable pin-out diagram and pinouts. The color-coded leads use Gray for Ground and Yellow for +12V.
  • Page 43: Attaching The Camera Lens

    Page 35 Installation 7.2.4 Attaching the Camera Lens The TM-1405GE camera accepts 1/2” or larger format size C-mount lenses. To attach the C-mount lens to the camera, carefully engage the threads and rotate the lens clockwise until it firmly seats on the mounting ring.
  • Page 44 Page 36 Installation Figure 30. Back-Focus Set-Screw Locations Loosen the three 2mm screws around the perimeter of the C-mount lens collar (two 2mm screws for a CS-mount) to adjust the back focus. Unless you absolutely must, do not attempt to adjust this focus.
  • Page 45: Operation

    Page 37 Operation Operation This chapter contains information about performing operational procedures. It contains the following sections: • “Progressive Scanning” on page 37 • “Bayer Color Filter (Color Versions)” on page 38 • “Electronic Shutter” on page 41 • “External Sync” on page 42 •...
  • Page 46: Bayer Color Filter (Color Versions)

    On-chip micro lenses mean increased sensitivity. 8.2.1 Color Filter Array JAI PULNiX AccuPiXEL cameras use Bayer CFA (color filter array) as their standard primary color filter. This filter provides the most popular color interpolation supported by numerous software suppliers.
  • Page 47: Starting Pixel Configuration

    R/G start or G/R start, as well as G/B start and B/G start. Once the correct scanning is configured, the rest of the interpolation will be exactly the same. Please contact JAI PULNiX for further information regarding CCD manufacturers.
  • Page 48: Sync And Data

    Page 40 Operation 8.2.4 Sync and Data The individual color data is exactly the same as the pixel data. This means that the timing relationships of the color cameras are also the same as of the B/W cameras. For a detailed timing chart, please refer to each B/W camera’s data sheet and manual. The following diagram is an example of the TMC-4100GE default mode.
  • Page 49: Interpolation Software

    3 x 3 interpolation, 2 x 2 interpolation, color matrix, white balance capability, etc. All AccuPiXEL color cameras are carefully designed for maximum color performance. JAI PULNiX strongly suggests that you use digital output for the best performance.
  • Page 50: External Sync

    Page 42 Operation lines of vertical resolution, as compared to a conventional CCD camera which captures only half the vertical lines per shutter. 8.4 External Sync The TM-1405GE accepts an external synchronization of standard HD and VD on CC3 and CC4 of the Gigabit Ethernet connector for general locking to an external source.
  • Page 51: Internal Direct Shutter Speed Control

    Page 43 Operation 8.5.2 Internal Direct Shutter Speed Control Figure 35. Internal Direct Shutter Speed Control EXT. VINIT INT. VINIT with shutter speed control Discharge Exposure time set by shutter speed Transfer Gate Strobe Analog Video Sync The video signal starts with internal VINIT. When the external VINIT pulse is applied, internal VINIT is latched to HD and the internal VINIT is delayed to set up the shutter speed period.
  • Page 52 Page 44 Operation Figure 36. No-Delay Shutter INT. VINIT after trailing edge of EXT. VINIT Discharge Exposure time set by pulse width Transfer Gate Strobe Analog Video Sync Vsync TM-1405GE Hardware...
  • Page 53: Async Direct Shutter

    Page 45 Operation 8.5.4 Async Direct Shutter Async Direct Shutter exposure is determined by a direct shutter value entered from 1 to 1040. The shutter value equals 1.5H (horizontal line time) or 47.6 μsec. for each increment. The Async Direct Shutter exposure timing functions exactly the same as the internal shutter speed control.
  • Page 54: Camera Timing Charts

    Page 46 Operation 8.7 Camera Timing Charts 1. Video Output >> Line Video Timing Digital Video Analog Video >> Field Video Timing Digital Video Analog Video 2. External HD Locking & External VD Reset >> External HD Locking External HD Internal HD >>...
  • Page 55 Page 47 Operation 3. Async Reset >> Async No Shutter External Vinit Discharge Transfer Gate Strobe Analog Video >> Async Direct Shutter & Async Pulse Width Control (Async No-delay Shutter) External Vinit Discharge Transfer Gate Strobe Analog Video TM-1405GE Hardware...
  • Page 56: Video Output

    Page 48 Operation 8.8 Video Output Table 7. Video Output (Horizontal Timing) Horizontal Timing Number of pixels 30fps (μs) 1608 32.16 4.32 1392 27.84 0.96 1.22 2.14 Table 8. Video Output (Vertical Timing) Vertical Timing Full Scan Area User Scan Area (SP:x, TL:y) Number of 30fps 30fps...
  • Page 57: External Hd Locking And External Vd Reset

    Page 49 Operation 8.9 External HD Locking and External VD Reset Table 9. External HD Locking and External VD Reset (Horizontal Timing) Horizontal Timing Number of 30fps pixels (μs) <1 <0.02 3.20 1448 28.96 0.30 Table 10. External HD Locking and External VD Reset (Vertical Timing) Vertical Timing Full Scan Area User Scan Area (SP:x, TL:y)
  • Page 58 Page 50 Operation Table 12. Asynchronous Direct Shutter and Pulse-Width Control Asynchronous Direct Shutter Pulse-Width Control (Pulse (ADS=n) Width=z) (L: lines) 30 fps 30 fps (L: lines) (P: pixels) (μs) (μs) <1L <32.16 <10P <0.2 0.972 0.72 (n+1)L+960P (n+1)*32.16+1.92 z+960P z+1.92 (K-1)*32.16 K-1 to K...
  • Page 59: Troubleshooting

    9.1 Problems and Solutions This section contains troubleshooting tips for common problems. Generally, problems can easily be solved by following these instructions. If the following remedies fail to offer a solution to your problems, contact a JAI PULNiX representative. 9.1.1 Symptom: No Video Remedies: Check that the following are properly connected and operational.
  • Page 60: Information And Support Resources

    9.2 Information and Support Resources For further information and support: Phone: (408) 383-0300 (800) 445-5444 Fax: (408) 383-0301 E-mail: imaging@jaipulnix.com Mail: JAI PULNiX, Inc. Sales Department 625 River Oaks Parkway San Jose, CA 95134 ATTN: Video Applications Web Site: www.jaipulnix.com TM-1405GE Hardware...
  • Page 61: Appendix

    Page 53 Appendix 10 Appendix 10.1 Specifications Table 13. TM-1405GE Camera Specifications Table Feature TM-1405GE Imager 1/2” progressive scan interline transfer CCD Active Area 6.47mm x 4.84mm Active Pixels 1392 (H) x 1040 (V) Cell Size 4.65µm x 4.65µm Display Mode 1392 (H) x 1040 (V) @ 30 Hz (Active Pixels) Internal/External auto switch...
  • Page 62 Page 54 Appendix 10.1.1 TM / RM-1405GE Physical Dimensions Figure 38. Physical Dimensions 1" -32 50.8 [2.00] GigE POWER 25.4 [1.00] Gigabit Ethernet 7.0 [0.28] 17.9 [0.71] 25.4 [1.00] EFFECTIVE 50.8 [2.00] IMAGE AREA 84.3 [3.32] 93.0 [3.66] 25.3 [1.00] 22.0 [0.87] 21.3 [0.84] 11.0 [0.43]...
  • Page 63: Spectral Response

    Page 55 Appendix 10.1.2 Spectral Response Figure 39. Spectral Response 1000 Wave Length [nm] TM-1405GE Hardware...
  • Page 64 Page 56 Appendix TM-1405GE Hardware...
  • Page 66 I m a g i n g P r o d u c t s JAI PULNiX, Inc. Tel: 408 383 0300 625 River Oaks Pkwy Tel: 800 445 4444 San Jose, CA 95134 Fax: 408 383 0301 Email: imaging@jaipulnix.com w w w .

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