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KitchenAid KUDD03DT Series Technical Education

2008 drawer dishwasher
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See also: Instructions for Using , Instruction and Installation Manual
KAD-10
TECHNICAL EDUCATION
2008 DRAWER
DISHWASHER
MODELS: KUDD03DT*
*Denotes Color
JOB AID 4317427

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Summary of Contents for KitchenAid KUDD03DT Series

  • Page 1 KAD-10 TECHNICAL EDUCATION 2008 DRAWER DISHWASHER MODELS: KUDD03DT* *Denotes Color JOB AID 4317427...
  • Page 2 FORWARD This KitchenAid Job Aid Double Drawer Dishwasher (Part No. 4317427), provides the In-Home Service Professional with information on the installation, operation, and service of the Double Drawer Dishwasher. For specific information on the model being serviced, refer to the “Use and Care Guide,”...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page GENERAL ..........................1-1 Dishwasher Safety ......................1-1 Model & Serial Number Designations ................1-2 Model & Serial Number Label And Tech Sheet Locations ..........1-3 Specifications ........................1-4 INSTALLATION INFORMATION ..................2-1 Installation Requirements....................2-1 Installation Instructions....................... 2-4 PRODUCT OPERATION .......................
  • Page 4 Page COMPONENT TESTING ......................5-1 DISHWASHER COMPONENTS ..................5-1 ............................5-6 DIAGNOSTICS & TROUBLESHOOTING ................6-1 Diagnostics......................... 6-1 WIRING DIAGRAM ........................ 7-1 Drawer Harness Wiring Diagram ..................7-1 Upper Frame Harness......................7-2 Lower Frame Harness......................7-3 Single Frame Harness ....................... 7-4 - iv -...

  • Page 5: General

    GENERAL DISHWASHER SAFETY Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on the appliance. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.

  • Page 6: Model & Serial Number Designations

    KITCHENAID MODEL & SERIAL NUMBER DESIGNATIONS MODEL NUMBER MODEL NUMBER SS 0 PRODUCT GROUP K = KITCHENAID PRODUCT IDENTIFICATION UD = UNDERCOUNTER DISHWASHER FEATURE LEVEL H = CLASSIC D = DRAWER SERIES 03 = 03 SERIES 03 SERIES-CONSOLE DESIGN D = DOUBLE...

  • Page 7: Model & Serial Number Label And Tech Sheet Locations

    MODEL & SERIAL NUMBER LABEL AND TECH SHEET LOCATIONS Model & Serial Number Plate (On Left Side Of Upper Drawer) Tech Sheet (Behind Front Panel Of Lower Drawer)

  • Page 8: Specifications

    SPECIFICATIONS Model # White KUDD03DTWH KUDD03STWH Model # Black KUDD03DTBL KUDD03STBL Model # Stainless KUDD03DTSS KUDD03STSS Model # Panel Ready KUDD03DTPA KUDD03STPA Interior Capacity (per drawer) 5 DW1 Place Settings 5 DW1 Place Set- tings Exterior Sound Package (dBa) Overall Dimensions Width 23.375...
  • Page 9 Audio Feedback Brand tones Yes - KA specific Yes - KA specific Audible - End of cycle Yes - KA specific Yes - KA specific Audible button feedback Yes - KA specific Yes - KA specific Audible - Pause Resume Yes - KA specific Yes - KA specific Audible - Drawer opening Yes - Common Yes - Common...
  • Page 10 SPECIFICATIONS Dish Rack.. Per Drawer Color Pacific Silver Pacific Silver Maximum Plate size 11.5 rounds to 12 inches 11.5 rounds to 12 inches # of 12” Plate (11.5”) Dish Direction Front to Rear Front to Rear Nylon Cup Shelf / Stemware 1 wire cup shelf (KA 1 wire cup shelf (KA Holder...
  • Page 11 General Electrical Kwh / Year Fuse Requirements 20 amps Min. 20 amps Min. (amps) Water Usage (Gallons) Pots & Pans / Heavy 5.25 gallons 5.25 gallons Normal 2.75 / 5.25 gallons 2.75 / 5.25 gallons China Gentle 2.75 gallons 2.75 gallons Smart Wash 2.75 / 5.25 gallons 2.75 / 5.25 gallons...
  • Page 12 — NOTES —...

  • Page 13: Installation Information

    INSTALLATION INFORMATION INSTALLATION REQUIREMENTS FOR DOUBLE DRAWER IMPORTANT SAFETY INSTRUCTIONS WARNING WARNING: When using the dishwasher, fol- low basic precautions, including the following: • Read all instructions before using the dish- washer. • Use the dishwasher only for its intended function.

  • Page 14: Parts Supplied

    Gather the required tools and parts before start- PARTS SUPPLIED ing installation. Read and follow the instructions Check that all parts are included. provided with any tools listed here. TOOLS NEEDED • Pliers • Phillips screwdriver • Flat-blade screwdriver • 3/16"...

  • Page 15: Location Requirements

    LOCATION REQUIREMENTS INSTALLATION CLEARANCES IMPORTANT: Observe all governing codes and Cutout dimensions ordinances. Failure to meet codes and ordi- nances could lead to fire or electrical shock. Proper installation is your responsibility. 23�⁄� " (59.7 cm) • Contact a qualified installer to ensure that the dishwasher is installed to meet all electrical and plumbing national and local codes and 24"...

  • Page 16: Electrical Requirements

    ELECTRICAL REQUIREMENTS Contact a qualified electrician. Ensure that the electrical installation is adequate WARNING and in conformance with all national and local codes and ordinances. You must have: • 120-volt, 60 Hz, AC-only, 15 or 20 amp fused electrical supply. • Copper wire only. Electrical Shock Hazard We recommend: •...

  • Page 17: Drain Requirements

    DRAIN REQUIREMENTS • Use the new drain hose supplied with your dishwasher. If this is not long enough, use a new drain hose with maximum length of 12 ft (3.7 m) that meets all current AHAM/ IAPMO test standards, is resistant to heat and detergent, and fits the 1" (2.5 cm) drain connector of the dishwasher.

  • Page 18: Installation Instructions

    INSTALLATION INSTRUCTIONS Prepare Cabinet Opening WARNING To ensure minimum clearance dimensions exist: • Measure the distance from the cabinet countertop to the floor and ensure 33 3/4" (85.7 cm) minimum height. • Measure the distance from the front of Electrical Shock Hazard the cabinet to the back wall and ensure 24"...
  • Page 19 Install mounting brackets 17" (43.2 cm) from Option 2: Wood countertop floor usingscrews provided. If needed, drill installation 1/8" pilot holes in cabinet. • Prepare dishwasher by folding over tabs located on the top front as shown. 17" (43.2 cm) Decide which dishwasher-to-counter attachment method will be used. Option 1: Solid surface countertop installation •...
  • Page 20 Prepare Dishwasher Adjust leveling legs based on the cabinet opening measurement and the chart WARNING below. Tip Over Hazard Do not open dishwasher drawer until inside cabinet opening. Doing so can cause serious injury. WARNING �⁄� " (86 cm) : 0" �⁄�...
  • Page 21 Option 1: Right-hand side utility route Route Water Supply Line and Drain Hose Connect water supply line to water valve on dishwasher. Route wire through 1½" (3.81 cm) hole located 8" (20.32 cm) above the floor. After routing the electrical wire through the right-hand hole, attach the wire to back left-hand Route water supply line and drain hoses side of cabinet wall 8"...
  • Page 22 Option 2: Left-hand side utility • Slide dishwasher partway into the access cabinet opening. Allow for access to the electrical terminal box. • For left-hand routing, remove drain hoses from the clips in the rear bracket as shown. Connect Water Supply Line and Drain •...
  • Page 23 Slide clamps onto drain hoses (Figure A). Option 2: No waste disposer and drain air Do not cut drain hoses. Push hoses into Y drain connector until fully seated (Figure B). Several “clicks” will be heard. 4. Slide clamps into position (figures C and A. Drain hose connector B.
  • Page 24 Option 4: No waste disposer, no drain air Remove screw securing the electrical box cover. Remove cover. A. Drain hose connector B. Cut drain connector C. Waste NOTE: Attach the drain hose connector to the water waste line using the supplied hose Route electrical wires through strain relief clamp.
  • Page 25 5. Reinstall electric box cover with all wires WARNING contained inside the terminal box. Electrical Shock Hazard Electrically ground dishwasher. Connect ground wire to green ground connector in terminal box. Do not use an extension cord. Failure to follow these instructions can result in death, fire, or electrical shock.
  • Page 26 Lift drawer off slide rails. Place drawer off Attach the toe kick bracket to the frame. to the left on protective covering. Slide rails into dishwasher. Place trim strip into toe kick bracket. 4. Rest trim strip on floor and mark trim at the top of the frame flange height. Pick the closest groove to the mark. If the mark is between two grooves, choose the groove that makes the trim strip the shortest.
  • Page 27 8. Place flexible side trim strips on both sides Adjust legs with a 3/16" socket wrench to as shown. level the dishwasher. A. Adjust legs. Level and Secure Dishwasher Slide the dishwasher into position in the Remove top drawer (same procedure as cabinet opening. Check to ensure that the followed to remove bottom drawer) and set drain hose and electrical wiring are not drawer on bottom drawer separated with...

  • Page 28: Complete Installation

    Attach dishwasher to the lower cabinet Option 2: Wood countertop mounting bracket (installed earlier). Attach the dishwasher to the countertop using the folded over mounting tabs located on the top of the dishwasher. A. Attach dishwasher to countertop using folded over mounting tabs. Complete Installation A.
  • Page 29 Pull slide rails forward until they snap into position. Push top drawer in and repeat above steps for bottom drawer. In the cabinet under the sink, coil excess drain hose and wrap with a zip tie. Plug in dishwasher or reconnect the power. Select the Rinse Only cycle and press START/RESUME.
  • Page 30 — NOTES — 2-18...

  • Page 31: Product Operation

    PRODUCT OPERATION DISHWASHER USE • Items should be loaded with soiled surfaces STEP 1 facing down and inward to the spray as shown This will improve cleaning and drying Prepare and Load the Dishwasher results. • Avoid overlapping items like bowls or plates that may trap food.
  • Page 32 • Fresh automatic dishwasher detergent results NOTE: Fill amounts shown are for standard in better cleaning. Store tightly closed deter- powdered detergent. Follow instructions on gent container in a cool, dry place. the package when using otherdishwasher detergent. • Powdered detergent is recommended for use in the drawer dishwasher.
  • Page 33 STEP 3 STEP 4 Select a Cycle (cycles vary by model) Start or Resume a Cycle See “Cycle and Option Description” charts in • Run hot water at the sink nearest your dish- the following section. washer until the water is hot. Turn off water. Heavier cycles and options affect cycle length.

  • Page 34: Cycle And Option Descriptions

    Cycle and Option Descriptions This information covers several different models. Your dishwasher may not have all the cycles and options described. CYCLE SELECTIONS Cycle Cycle + Options *Maximum Minimum Minimum Use for loads with normal This cycle uses a sensor to adjust 1:15 1:30 2:10...
  • Page 35 OPTION SELECTIONS To run your dish washer at Delays the start of a cycle up to 4 hours. All cycles, except Rinse a later time or during off- Only Select a wash cycle and options. Press 4 Hour Delay. Press peak hours.
  • Page 36 — NOTES —...

  • Page 37: Component Access

    COMPONENT ACCESS This section instructs you on how to service each component inside the KitchenAid 2008 Drawer Dishwasher. COMPONENT LOCATIONS IN-TUB COMPONENTS Dispenser Assembly Upper Manifold Air Inlet Bezel Wash Arm Coarse Cup Air Outlet Bezel TUB BOTTOM COMPONENTS Drain Pump...
  • Page 38 TUB FRONT COMPONENTS Dry Fan Detergent Dispenser Main Control Module (MCM) Pressure Switch CABINET-MOUNTED COMPONENTS Dual Inlet Valve & Flow Meter Electrical Box Viewed From Left Side Of Dishwasher...
  • Page 39 CABINET-MOUNTED COMPONENTS (Continued) Lid Assembly Door Switch Slide Viewed from front with door removed...

  • Page 40: In-Tub Components

    IN-TUB COMPONENTS REMOVING THE COARSE CUP, WASH ARM, AND FILTER FLOW PLATE WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Unplug dishwasher or disconnect power. To remove the wash arm: Turn off the water supply to the dish- a) Unscrew and remove the wash arm cap.

  • Page 41: Removing The Upper Manifold Assembly, And The Inlet & Outlet Bezels

    REMOVING THE UPPER MANIFOLD ASSEMBLY, AND THE INLET & OUTLET BEZELS WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Unplug dishwasher or disconnect power. To remove the inlet and outlet bezels, twist the bezels 1/4-turn counterclockwise.

  • Page 42: Tub Bottom Components

    TUB BOTTOM COMPONENTS REMOVING THE TUB WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Unplug dishwasher or disconnect power. NOTE: The tub is still attached to the unit by the wiring harnesses connected to the Turn off the water supply to the dish- back.

  • Page 43: Removing A Pump

    REMOVING A PUMP WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Unplug dishwasher or disconnect power. Turn off the water supply to the dishwasher. Remove the tub (see “Removing The Tub,”...

  • Page 44: Removing The Fine Drain Coil And Turbidity Sensor/Thermistor

    REMOVING THE FINE DRAIN COIL AND TURBIDITY SENSOR / THERMISTOR WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Unplug dishwasher or disconnect power. Access and remove the coarse cup and filter flow plate (see “Removing The Turn off the water supply to the dishwasher.

  • Page 45: Removing The Thermostat, Thermal Fuse, And Heater

    REMOVING THE THERMOSTAT, THERMAL FUSE, AND HEATER WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Unplug dishwasher or disconnect power. b) Remove the spring retainer. Turn off the water supply to the dishwasher.
  • Page 46 To remove the heater: c) Position the tub to its upright position. a) Disconnect the wire connectors from d) Lift the heater and shield out of the the heater terminals. tub. b) Remove the heater nuts. Heater & Shield Heater Nuts Wire Connectors 4-10...

  • Page 47: Removing The Front Panel, Intermediate Panel, And The Control Housing

    REMOVING THE FRONT PANEL, INTERMEDIATE PANEL, AND THE CONTROL HOUSING WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. To remove the front panel on premium Unplug dishwasher or disconnect power.
  • Page 48 To remove the intermediate panel, re- move the six screws, and remove the panel. Intermediate Panel Screws To remove the control housing: a) Remove the two screws, and rotate the housing off of the tub front. b) Remove the harness connector from the control housing.

  • Page 49: Tub Front Components

    TUB FRONT COMPONENTS REMOVING THE PRESSURE SWITCH, DETERGENT DISPENSER, MAIN CONTROL MODULE, AND DRY FAN WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Unplug dishwasher or disconnect power.
  • Page 50 To remove the Main Control Module: c) Remove the push clip from the blower wheel and remove the wheel. a) Disconnect the wiring connectors from the module terminals. b) Remove the two screws from the mod- ule and remove the module. Blower Wheel Push Clip Module Screws...

  • Page 51: Cabinet-Mounted Components

    CABINET - MOUNTED COMPONENTS REMOVING THE LINE BREAK, TUB LID, AND SLIDER ASSEMBLIES WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. b) Pull the sliders down to release them and Unplug dishwasher or disconnect power.
  • Page 52 d) Tilt the lid to the left. g) Remove the lid assembly from the cabinet. e) Squeeze the tabs on the water inlet tube connector. Lid Assembly Water Inlet Tube Connector Tabs f) Pull the inlet tube out of the lid inlet. NOTE: When reinstalling the inlet tube, h) Remove the three screws from the first install the duck bill into the lid inlet,...

  • Page 53: Removing The Inlet Valve/Flow Meter Assembly

    REMOVING THE INLET VALVE / FLOW METER ASSEMBLY WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Unplug dishwasher or disconnect power. Disconnect the wire connectors from the inlet valve and flow meter terminals.
  • Page 54 Squeeze and remove the tube from the valve body. NOTE: There is an O-ring and duck bill at the end of the tubes. NOTE: When reassembling, insert the duck bill into the valve body before in- stalling the tubing. Flow Meter Remove Tube Connector Tube O-Ring...

  • Page 55: Top And Bottom Frame Facia Removal

    TOP AND BOTTOM FRAME FACIA REMOVAL WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Unplug dishwasher or disconnect power. Turn off the water supply to the dish- washer.
  • Page 56 — NOTES — 4-20...

  • Page 57: Component Testing

    COMPONENT TESTING DISHWASHER COMPONENTS Before testing any of the components, • Check all connections before replacing com- perform the following checks: ponents, looking for broken or loose wires, failed terminals, or wires not pressed into • The most common cause for control failure connectors far enough.

  • Page 58: Wash Pump Motor

    WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. WASH PUMP MOTOR DETERGENT AND RINSE AID DISPENSER Refer to page 4-7 for procedure for servicing Refer to page 4-12 for procedure for servicing the wash pump motor.
  • Page 59 WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. DRAIN PUMP MOTOR HEATING ELEMENT Refer to page 4-10 for procedure for servicing Refer to page 4-7 for procedure for servicing the heating element.
  • Page 60 WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Drain Solenoid INLET FILL VALVE Refer to page 4-16 for procedure for servicing Refer to page 4-8 for procedure for servicing the inlet fill valve.
  • Page 61 WARNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. LIMIT THERMOSTAT THERMAL FUSE Refer to page 4-9 for procedure for servicing Refer to page 4-9 for procedure for servicing the limit thermostat.
  • Page 62 — NOTES —...

  • Page 63: Diagnostics & Troubleshooting

    DIAGNOSTICS & TROUBLESHOOTING DIAGNOSTICS Manual Function Test Field Service Test A Manual Function test may be started by A Field Service Test may be started by pressing pressing the High Temp Wash key 5 times fol- the High Temp Wash key 6 times followed by lowed by the Start key within 8 seconds.
  • Page 64 Fault Codes...

  • Page 65: Wiring Diagram

    WIRING DIAGRAM DRAWER HARNESS WIRING DIAGRAM...

  • Page 66: Upper Frame Harness

    UPPER FRAME HARNESS...

  • Page 67: Lower Frame Harness

    LOWER FRAME HARNESS...

  • Page 68: Single Frame Harness

    SINGLE FRAME HARNESS...

  • Page 69: Product Specifications

    WARRANTY INFORMATION SOURCES IN THE UNITED STATES: FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL: FOR WHIRLPOOL PRODUCTS: 1-800-253-1301 FOR KITCHENAID PRODUCTS: 1-800-422-1230 FOR ROPER PRODUCTS: 1-800-447-6737 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER’S HOME CALL: THE TECHNICAL ASSISTANCE LINE: 1-800-832-7174...

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