Simco 6422e User Manual
  1. Manuals
  2. Brands
  3. Simco Manuals
  4. Blower
  5. 6422e
  6. User manual

Simco 6422e User Manual

Point of use ionizing blower
Hide thumbs
Table of Contents

Advertisement

Quick Links

Point of Use
Ionizing Blower
Model 6422e/6422e-AC
User's Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 6422e and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Simco 6422e

Summary of Contents for Simco 6422e

  • Page 1 Point of Use Ionizing Blower Model 6422e/6422e-AC User’s Manual...
  • Page 2 Simco-Ion Technology Group is a division of Illinois Tool Works (ITW), located in Alameda, California. For more information about Simco-Ion visit www.simco-ion.com or call 800-367-2452. Simco-Ion is ISO 9001 and ANSI ESD S20.20 certified. © 2013 Simco-Ion 19-6422-M-01 Rev 4...

  • Page 3: Table Of Contents

    Contents 1 Description ................1 1.1 Point of Use Ionizing Blower ..............2 1.2 IsoStat® Technology................3 1.3 Performance ................... 4 1.4 Power Requirements ................5 2 Setup & Operation.............. 7 2.1 Box Contents ..................8 2.2 Blower Placement ................... 9 2.3 Power Connections................

  • Page 4: Description

    Description 1.1 Point of Use Ionizing Blower 1.2 IsoStat® Technology 1.3 Performance 1.4 Power Requirements 19-6422-M-01 Rev 4...

  • Page 5: Point Of Use Ionizing Blower

    Steady-state DC ion emission provides fast discharge with low airflow, allowing less disturbance of delicate product. The Model 6422e has a red alarm indicator LED on the front of the chassis. The eight-pin terminal strip on the back of the unit provides...

  • Page 6: Isostat® Technology

    IsoStat technology makes Simco-Ion blowers the most reliable ionizers available. IsoStat enables operation without grounding wires or cables while still maintaining ionizer balance. The 6422e Blower’s internal emitter points are electrostatically shielded to eliminate field-induced charging. Steady-state DC ion emission provides fast discharge with low airflow for less disturbance of delicate product.

  • Page 7: Performance

    1.3 Performance The 6422e Blower will reduce a static charge of ±1,000V down to 100V in approximately four seconds at a distance of 1 ft. (30.48 cm) 1 . See Table 1 for typical discharge times as determined by distance. Distance is measured from the front center of the Blower.

  • Page 8: Power Requirements

    1.4 Power Requirements The maximum power requirement for the Model 6422e is 6W. Three different power supplies are available as options for the Blower, providing 24 VDC or 24 VAC. The fourth power source is 24 VDC from your process equipment using the terminal block and eight pin connector on the rear of the Blower.
  • Page 9 19-6422-M-01 Rev 4...

  • Page 10: Setup & Operation

    Setup & Operation 2.1 Box Contents 2.2 Blower Placement 2.3 Power Connections 2.4 FMS Connection 2.5 Turning on the Blower 2.6 Alarms 19-6422-M-01 Rev 4...

  • Page 11: Box Contents

    The Model 6422e Blower is supplied with: • U-shaped mounting bracket (already installed on the blower) • Three truss-head screws for securing the bracket (Simco-Ion p/ n 28-3369), see item 1 below. • One 8-pin terminal block plug for connecting to tool power (Simco-Ion p/n 18-2308), see item 2 below.

  • Page 12: Blower Placement

    • Aim the Blower so that its airflow travels directly to your target. See Table 1 Performance on page 4 for approximate decay times versus distance. • Keep grounded objects away from the ionized airstream to avoid the possibility of increased offset voltages. Figure 4. Model 6422e with U-bracket 19-6422-M-01 Rev 4...
  • Page 13 The Model 6422e Blower can be securely mounted using the supplied U-bracket. It is recommended that the Blower be mounted using the supplied truss-head screws through the 1/4 in. (6.3 mm) diameter mounting holes on the bottom of the bracket. The mounting holes are spaced 1 ft.
  • Page 14 Do not use screws longer than 12mm to attach brackets to the Caution: threaded inserts in the sides of the Blower. Verwenden Sie zum Anschrauben von Halterungen an den Achtung: seitlich am Gebläse (Blower) befindlichen Gewindeeinsätzen keine Schrauben, die länger als 12mm sind. 19-6422-M-01 Rev 4...

  • Page 15: Power Connections

    Performance and 1.4 Power Requirements sections for additional information. AC/DC Adapter Connection The AC/DC adapter (Simco-Ion p/n 14-1322) output is 24 VDC at 400 mA, maximum. The AC/DC adapter is shipped with its plug adapter uninstalled. To install the plug adapter, slide it into the bay on the AC/DC adapter.
  • Page 16 Two active pins on the eight-pin terminal strip on the rear of the Blower can receive 24 VDC power from your process equipment. An included terminal block (Simco-Ion p/n 18-2308) is used to connect 24 VDC power to the Blower from your process equipment.
  • Page 17 Figure 9. Terminal Block Damage to the product as a result of improper wiring Caution: connections or failure to heed maximum voltage limits will not be covered by the warranty. Schäden am Produkt infolge unsachgemäßer Verdrahtung oder wegen unterlassener Beachtung von maximal Achtung: zulässigen Spannungen werden nicht durch die Garantie abgedeckt.

  • Page 18: Fms Connection

    2.4 FMS Connection The Model 6422e Blower provides a non-isolated 4-20 mA current loop and relay closure output for indicating alarm status to your process equipment’s facility monitoring system (FMS). In addition to connecting 24 VDC power into the Blower, the included terminal block (Simco-Ion p/n 18-2308) connects the Blower to the FMS using pins 1-5.
  • Page 19 Pins Normal State Alarm State No Power 1-2 (relay) Contact open Contact closed Contact closed 2-3 (relay) Contact closed Contact open Contact open 4-5 (Current Loop) 4 mA (OK) 20 mA (Alarm) 0 mA (brownout) Table 4. FMS Output States 19-6422-M-01 Rev 4...

  • Page 20: Turning On The Blower

    2.5 Turning on the Blower The Model 6422e Blower is on as soon as power is applied to the unit. 19-6422-M-01 Rev 4...

  • Page 21: Alarms

    The Blower’s alarm is not a maintenance alert. In most cases, factory service will be required. Before contacting Simco-Ion for service, make sure that the Blower is receiving proper input voltage per specifications. There are no user serviceable parts inside this Blower. Any...

  • Page 22: Maintenance

    Maintenance 3.1 Maintenance Requirements 3.2 Cleaning the Chassis 3.3 Cleaning the Emitter Points 3.4 Auto-Clean System 19-6422-M-01 Rev 4...

  • Page 23: Maintenance Requirements

    3.1 Maintenance Requirements The performance of the Model 6422e Blower is designed to be maintained primarily by the internal auto-balance circuitry. Occasional cleaning of the case and emitter points is the only routine maintenance required. No readjustment of the ionizer is required after cleaning.

  • Page 24: Cleaning The Chassis

    3.2 Cleaning the Chassis Moisten a cloth with the IPA solution. Wipe off any dirt that may have accumulated on the unit. 19-6422-M-01 Rev 4...

  • Page 25: Cleaning The Emitter Points

    The Blower uses internally-shielded emitter points that will not normally require replacement during the normal service life of this product. If you believe that the emitter points need to be replaced, contact Simco-Ion Technical Support (techsupport@ion.com) for information. 19-6422-M-01 Rev 4...

  • Page 26: Auto-Clean System

    3.4 Auto-Clean System The Model 6422e-AC incorporates our Auto-Clean System, a mechanical device that physically removes particles from emitter points. Users should consider carefully the appropriateness of using this device in an ultraclean environment. The Auto-Clean System features a brush mechanism that sweeps the emitter points when the blower is turned off and on.
  • Page 27 Activate the Auto-Clean System regularly to prevent excessive build up of debris. Ion recommends activating the Auto-Clean System at least once a week. Cleaning schedules will vary depending on environmental conditions. The automatic Emitter Point Cleaner can not be temporarily or permanently removed or de-activated; it is an integral part of the blower.

  • Page 28: Specifications

    Specifications Model 6422 Blower Input Voltage 24 VDC ±10%, 6W (max) or 24 VAC ±10%; 50/60 Hz, 6W (max) Output Voltage 5-6 kV at emitter points Discharge ±1000-100V <4 sec @ 1’, 24 VAC (<5 sec @ 1’, 24 VDC) Balance ±20V @ 1’...
  • Page 29 14-1320-01 Transformer Input Voltage 120 VAC, 60 Hz Output Voltage 24 VAC, 60 Hz @ 450 mA, ±5% Short Circuit The power supply is provided with protection against short circuit by means Protection of a primary thermal fuse. Dimensions 3.4H x 2.3W x 1.9D (87 x 58.5 x 48 mm) Weight 1 lb (0.45 kg) Certifications...

  • Page 30: Warranty & Service

    Warranty & Service Simco-Ion provides a limited warranty for the Point of Use Ionizing Blower Model 6422e. New products manufactured or sold by Simco-Ion are guaranteed to be free from defects in material or workmanship for a period of two (2) years from date of initial shipment.
  • Page 31 19-6422-M-01 Rev 4...
  • Page 32 Notes 19-6422-M-01 Rev 4...
  • Page 33 Notes 19-6422-M-01 Rev 4...
  • Page 34 Technology Group 1750 North Loop Rd., Ste 100 Alameda, CA USA 94502 Tel: 510-217-0600 Fax: 510-217-0484 Toll free: 800-367-2452 Sales services: 510-217-0460 Tech support: 510-217-0470 ioninfo@simco-ion.com salesservices@simco-ion.com techsupport@simco-ion.com service@simco-ion.com www.simco-ion.com 19-6422-M-01 Rev 4...

This manual is also suitable for:

6422e-ac

Table of Contents