Operation; Maintenance - DeWalt D51823 Instruction Manual

FIG. 1
FIG. 2
A
B
FIG. 4
FIG. 5
F
FIG. 7
K
J
FIG. 9
UNLOCK
DÉVERROUILLER
DESBLOQUEO
BEFORE OPERATING THIS TOOL, CAREFULLY READ AND UNDERSTAND ALL
INSTRUCTIONS IN THE "IMPORTANT SAFETY INSTRUCTIONS" SECTION.
ASSEMBLY
WARNING: Lock off trigger, disconnect air line from tool and remove fasteners from maga-
zine before making adjustments or personal injury may result.
Trigger
WARNING: Keep fingers AWAY from trigger when not driving fasteners to avoid accidental
firing. Never carry tool with finger on trigger. In "Contact Bump Actuation Mode" tool will fire a
fastener if safety is bumped while trigger is depressed.
In accordance with the ANSI Standard SNT-101-2002, the D
bled with a sequential action trigger. However, a bump action trigger kit is included and
attached to the tool. For a replacement trigger contact your authorized service center or call
1-800-4-D WALT.
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The gray trigger with imprinted on the side, (Cat.# D510023 kit) is the single sequential
action trigger and causes the tool to operate in this mode.
The black trigger with imprinted on the side, (Cat.# D510020 kit) is the bump action trigger
and permits the tool to be actuated in this manner.
For defining the use of the sequential action trigger and bump action trigger, see the
Actuating Tool section of this manual.
TRIGGER REMOVAL (FIG. 1)
1. Remove rubber grommet (A) from the end of the dowel pin (B).
2. Remove dowel pin.
3. Remove trigger assembly from trigger cavity under the handle of the tool housing.
TRIGGER INSTALLATION (FIG. 2)
1. Select either the sequential or bump action trigger to be installed on the tool.
2. Insert the trigger assembly into trigger cavity making sure that the trigger spring (C) is
placed around trigger valve stem (D).
3. Ensure that the contact trip guide (E) is pushed fully upward so that it is flush with the tool
housing and aligned with the housing holes.
4. Insert the dowel pin (B) through the tool frame and trigger assembly as shown.
5. Push the rubber grommet (A) onto the end of the dowel rod.
Air Fitting
The D WALT framing nailers have a standard 3/8" pipe thread for the air fitting. The tool is
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assembled with a 3/8" to 1/4" adapter installed in the end cap.
TO INSTALL AN AIR FITTING
1. Wrap the male end of the fitting with teflon tape prior to assembly to eliminate air leaks.
2. To install a 1/4" fitting: screw the fitting into the 3/8" to 1/4" adapter in the end cap of the
tool and tighten firmly.
3. To install a 3/8" fitting: screw it directly into the end cap. If an adapter is in the end cap,
remove it prior to inserting the fitting.

OPERATION

Preparing the Tool (Fig. 3, 4)
WARNING: Read the section titled Important Safety Instructions for Pneumatic Tools
at the beginning of this manual. Always wear eye and ear protection when operating this tool.
Keep the nailer pointed away from yourself and others. For safe operation, complete the fol-
lowing procedures and checks before each use of the nailer.
1. Before you use the nailer, be sure that the compressor tanks have been properly
drained.
2. Lubricate the tool following these directions:
a. Use D WALT pneumatic tool oil or a non-detergent S.A.E. 20 weight oil. DO NOT use
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detergent oil or additives as they will damage o-rings and rubber parts.
b. Use a Filter-Regulator-Lubricator in the air line between the compressor and the tool
when possible.
c. If a lubricator is not available, add 5 to 10 drops of oil in the air fitting a least twice a day
or every 4 hours of use.
3. Wear proper eye, hearing and respiratory protection.
4. Lock the pusher in the back position and remove all fasteners from the magazine.
5. Check for smooth and proper operation of contact trip and pusher assemblies. Do not use
tool if either assembly is not functioning properly. NEVER use a tool that has the contact
trip restrained in the up position.
6. Check air supply. Ensure that air pressure does not exceed recommended operating lim-
its; 70 to 120 psi, (4.9 to 8.3 bar, 5 to 8.5 kg/cm
7. Connect air hose.
8. Check for audible leaks around valves and gaskets. Never use a tool that leaks or has
damaged parts.
WARNING: To reduce the risk of personal injury, disconnect tool from air supply before
performing maintenance, clearing a jammed fastener, leaving work area, moving tool to another
location or handing the tool to another person..
Cold Weather Operation
WARNING: Read the section titled "Important Safety Instructions for Pneumatic Tools" at the
beginning of this manual. Always wear eye and ear protection when operating this tool. Keep
the nailer pointed away from yourself and others. For safe operation, complete the following
procedures and checks before each use of the nailer.
When operating tools at temperatures below freezing, complete preparation procedures out-
lined above and follow the directions below.
1. Make sure compressor tanks have been properly drained prior to use. Always drain the
compressor tanks at least once daily while using the nailer. This is especially important in
cold weather because any moisture in the air in the tanks will condense in the cold tem-
perature.
2. Keep the tool as warm as possible prior to use.
3. Put 5 to 10 drops of D WALT Pneumatic Tool Oil or winter weight pneumatic oil containing
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ethylene glycol in the end cap.
4. Lower air pressure to 80 psi or less.
5. Actuate the tool 5 or 6 times into scrap lumber to lubricate O-rings.
6. Turn pressure up to operating level (not to exceed 120 psi) and use tool as normal.
7. Re-lubricate with D WALT Pneumatic Tool Oil or winter weight pneumatic oil containing
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ethylene glycol in the end cap at least twice a day or after 4 hours of use.
Hot Weather Operation
Tool should operate normally. However, keep tool out of direct sunlight as excessive heat can
damage bumpers, O-rings and other rubber parts.
Using the Lock-off (Fig. 5)
WARNING: Do not keep trigger depressed when tool is not in use. Keep the lock-off switch
rotated to the right (OFF) when the tool is not in use. Serious personal injury may result.
WARNING: Lock-off trigger, disconnect air line from tool and remove fasteners from maga-
zine before making adjustments. Serious personal injury may result.
Each D WALT nailer is equipped with a trigger lock-off switch (F). To engage the lock-off
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switch, rotate it to the right. To disengage the lock-off switch, center it. The trigger should
always be locked off whenever any adjustments are made or when tool is not in use.
Actuating the Tool
WARNING: Always wear proper eye [ANSI Z87.1 (CAN/CSA Z94.3)] and hearing protection
[ANSI S12.6 (S3.19)] when operating this tool.
The tool can be actuated using one of two modes: single sequential action trigger mode and
bump action trigger mode. The trigger installed on the tool as described in the Trigger section
of this manual determines the mode of operation.
SEQUENTIAL ACTION TRIGGER -
The sequential action trigger's intended use is for intermittent nailing where very careful and
accurate placement is desired.
To operate the nailer in sequential action mode:
1. Depress the contact trip firmly against the work surface.
2. Depress the trigger.
CAUTION: A nail will fire each time the trigger is depressed as long as the contact trip
remains depressed.
FIG. 3
B
D
A
C
E
FIG. 6
H
FIG. 8
L
N
LOCK
VERROUILLER
BLOQUEO
M
E
WALT Nailers are assem-
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2
).
(GRAY)
BUMP ACTION TRIGGER -
The bump action trigger's intended use is for rapid nailing on flat, stationary surfaces.
Using the bump action trigger, two methods are available: place actuation and bump
actuation.
To operate the tool using the PLACE ACTUATION method:
1. Depress the contact trip against the work surface.
2. Depress the trigger.
To operate the tool using the BUMP ACTUATION method:
1. Depress the trigger.
2. Push the contact trip against the work surface. As long as the trigger is depressed, the tool
will fire a nail every time the contact trip is depressed. This allows the user to drive multiple
nails in sequence.
CAUTION: Do not keep trigger depressed when tool is not in use. Keep the lock-off switch
rotated to the right (OFF) when the tool is not in use.
Loading the Tool (Fig. 6)
CAUTION: Keep tool pointed in a safe direction when loading nails.
CAUTION: Never load nails with the contact trip or trigger activated.
1. Pull the nail pusher (H) back until it latches.
2. Drop appropriate collated nail sticks into loading slot on top of mag azine. See tool specifi-
cations to determine appropriate nail sizes and angles.
3. Pull the nail pusher a second time to release latch, and carefully allow the pusher to slide
forward until it makes contact with the nails.
Dry Fire Lockout
To protect from internal damage, the D
lockout, which prevents the tools from actuating when the magazine is nearly empty. When
approximately 4 or 5 nails remain in the magazine and the tool ceases to operate, follow the
loading instructions to reload sticks of collated nails.
K
Clearing a Jammed Nail (Fig. 7, 8)
If a nail becomes jammed in the nosepiece, follow these instructions to clear:
1. Engage the trigger lock-off lever by pushing it to the right. Disconnect the air supply from
the tool.
2. Remove nails from the magazine.
3. Open the magazine latch (J). The narrow portion of the latch pin (K) will be exposed. Slide
the magazine back, removing the magazine if desired. This will expose the bent nail.
4. Remove the bent nail, using pliers if necessary.
5. If the driver blade is in the down position, insert screwdriver or other rod into nosepiece
and push driver blade up so that it is ready to fire.
6. To reattach the magazine, follow the directions below:
a. Be sure that the magazine latch is open.
b. Insert the latch pin (K) into the the largest opening in the magazine bracket.
c. Align front end of the magazine with nosepiece posts (L) and slide the magazine onto
the tool, guiding the latch pin to the end of the slot. Be sure the magazine is pushed
forward, so that the flange on the nose overlaps the magazine.
7. Press the magazine latch (J) back up to its locked position.
8. Reattach air supply.
9. Pull the pusher (H) back.
10. Reinsert nails into the magazine.
11. Release pusher.
NOTE: Should nails continue to jam frequently in nosepiece, have tool serviced by an autho-
rized D WALT service center.
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Depth Setting (Fig. 9)
WARNING: To reduce risk of serious injury from accidental actuation when attempt-
ing to adjust depth, ALWAYS:
• Lock OFF trigger.
• Disconnect air supply.
• Avoid contact with trigger during adjustments.
Fastener driving depth can be adjusted using the depth adjustment on the nosepiece of the
tool.
1. To drive the nail less deeply, press the unlock button (M) in. Slide the contact trip (E) down.
Press the lock button (N) to secure contact trip.
2. To sink a nail farther, press the unlock button (M) in. Slide the contact trip (E) upward to
the extent desired. Press the lock button (N) to secure contact trip.
Rafter Hook
The D WALT framing nailers include an integrated rafter hook and can be rotated to either
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side of the tool and can be folded out of the way when not in use.
If the hook is not desired at all, it can be removed from the tool.
TO REMOVE RAFTER HOOK
1. Disconnect the tool from air supply.
2. Using a wrench, remove the rafter hook nut from the end cap of the tool.
3. Remove the rafter hook, washer and detent spring.

MAINTENANCE

ACTION Lubricate tool with 5-10 drops of D
WHY Prevents failure of O-rings
HOW Insert drops into air fitting on end cap of tool
ACTION Drain compressor tanks and hoses daily
WHY Prevents accumulation of moisture in compressor and nailer
HOW Open petcocks or other drain valves on compressor tanks. Allow any accumulated
water to drain from hoses
ACTION Clean magazine, pusher, and contact trip mechanism
WHY Permits smooth operation, reduces wear, and prevents jams
HOW Blow clean with compressed air. The use of oils or solvents is not recommended as
they tend to attract debris
ACTION Before each use, check to ensure all screws, nuts and fasteners are tight and
undamaged
WHY Prevents jams, leaks and premature failure of tool parts
HOW Tighten loose screws or other fasteners using the appropriate Allen wrench or
screwdriver
Cleaning
CAUTION: When cleaning, use only a damp cloth on plastic parts. Many household clean-
ers contain chemicals which could seriously damage plastic parts and o-rings. Also, do not
use gasoline, turpentine, lacquer or paint thinner, dry cleaning fluids or similar products which
may seriously damage plastic parts and o-rings. Never let any liquid get inside the tool; never
immerse any part of the tool into a liquid.
Repairs
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including
brush inspection and replacement) should be performed by a D
a D WALT authorized service center or other qualified service personnel. Always use identical
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replacement parts. Refer to the Troubleshooting Guide at the end of this section..
Accessories
WARNING: Since accessories, other than those offered by D
with this product, use of such accessories with this tool could be hazardous. To reduce the risk
of injury, only D WALT, recommended accessories should be used with this product.
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Recommended accessories for use with your tool are available at extra cost from your
local dealer or authorized service center. If you need assistance in locating any accessory,
please contact D WALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call
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1-800-4-D WALT (1-800-433-9258) or visit our website www.dewalt.com.
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Three Year Limited Warranty
D WALT will repair, without charge, any defects due to faulty materials or workmanship for
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three years from the date of purchase. This warranty does not cover part failure due to normal
wear or tool abuse. For further detail of warranty coverage and warranty repair information,
visit www.dewalt.com or call 1-800-4-D
apply to accessories or damage caused where repairs have been made or attempted by oth-
ers. This warranty gives you specific legal rights and you may have other rights which vary in
certain states or provinces.
In addition to the warranty, D
D WALT will maintain the tool and replace worn parts caused by normal use, for free, any
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time during the first year after purchase. Nailer wear items, such as o-rings and driver blades,
are not covered.
If you are not completely satisfied with the performance of your D
Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt
for a full refund – no questions asked.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For prod-
ucts sold in Latin America, see country specific warranty information contained either in the
packaging, call the local company or see website for warranty information.
FREE WARNING LABEL REPLACEMENT: If your warning labels (Fig. 10) become illegible
or are missing, call 1-800-4-D
• Lorsqu'on utilise l'activation par "coup" de la cloueuse pour charpente, il faut
toujours bien maîtriser l'outil. Une disposition imprécise de l'outil peut entraîner une
décharge mal dirigée d'une attache.
DÉTENTE À ACTION SÉQUENTIELLE
• Lorsqu'on utilise la détente à action séquentielle, ne pas actionner l'outil à moins
qu'il ne soit solidement appuyé sur la pièce à travailler.
• Ne pas enfoncer de clous à l'aveugle dans les murs, les planchers ou autres zones
de travail. Des attaches enfoncées dans des fils électriques sous tension, de la plomberie
ou d'autres types d'obstacles peuvent entraîner des blessures. (fig. U)
• Demeurer alerte, prêter attention au travail à effectuer et faire preuve de bons sens
pendant l'utilisation d'un outil mécanique. Ne pas utiliser un outil lorsqu'on ressent
de la fatigue ou après avoir consommé des drogues, de l'alcool ou des médicaments.
Un moment d'inattention durant l'utilisation d'outils mécaniques peut entraîner de graves
blessures.
AVERTISSEMENT : Ce produit contient un produit chimique qui, dans l'État de la Californie,
est reconnu comme étant susceptible de causer le cancer, d'entraîner des malformations con-
génitales ou d'être nocif pour le système reproducteur. Éviter de respirer les vapeurs et les
poussières et se laver les mains après utilisation.
AVERTISSEMENT : TOUJOURS PORTER DES LUNETTES DE SÉCURITÉ. Les
lunettes optiques ne constituent PAS des lunettes de sécurité. Utiliser également un masque
facial ou anti-poussières si l'opération génère de la poussière. TOUJOURS PORTER UN
ÉQUIPEMENT DE PROTECTION HOMOLOGUÉ :
• protection oculaire conforme à la norme ANSI Z87.1 (CAN/CSA Z94.3),
• protection auditive conforme à la norme ANSI S12.6 (S3.19) et
• protection des voies respiratoires conformes aux normes NIOSH/OSHA/MSHA.
(BLACK)
WALT Framing Nailers are equipped with a dry fire
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Daily Maintenance Chart
WALT Pneumatic Tool Oil
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WALT factory service center,
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WALT, have not been tested
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WALT (1-800-433-9258). This warranty does not
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WALT tools are covered by our:
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1 YEAR FREE SERVICE
90 DAY MONEY BACK GUARANTEE
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WALT for a free replacement.
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WALT Power Tool, Laser, or