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Baja motorsports WD400U Setup Instructions
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Baja motorsports WD400U Setup Instructions

Baja motorsports WD400U Setup Instructions

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WD400U Set up instructions
Removal from crate
1. Remove cardboard carton
from metal frame.
2. Remove metal brackets from
front, rear and handlebars.

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Summary of Contents for Baja motorsports WD400U

  • Page 1 WD400U Set up instructions Removal from crate 1. Remove cardboard carton from metal frame. 2. Remove metal brackets from front, rear and handlebars.

  • Page 2: Removal From Crate

    Removal from crate Hardware box 3. Remove metal frame and hardware box. 4. Remove metal brackets holding rear axle to metal frame. 5. Remove Rear shock pin to release bottom of shock from metal shipping crate.
  • Page 3 Hardware box contents Front bumper Rear view mirrors Wheel covers Handlebar cover Grease fittings Handlebar bolts Tire pressure gauge adaptor Axle wrench Spark plug remover Tire pressure gauge Allen wrench Pliers Open end wrench...
  • Page 4 Front and Rear shock attachment 6. Attach front shocks to left and right a-arms using bolts provided. Grease fitting Hole in rear fork 7. In rear fork there are 2 grease holes; one on the right and the other on the left.
  • Page 5 Handlebar and handlebar cover attachment 10. Secure the handlebars using 9. Remove metal plate, unscrew bolts. the handlebar bolts provided Approximate handlebar position 12. Attach handlebar cover 11. Place the ignition switch by snapping into place. into slot on handlebar cover.
  • Page 6 Rear view mirror attachment 13. Attach left and right rear view mirrors. Wheel cover attachment 14. Attach wheel covers 15. Fill all tires to recommended pressure to all four wheels of 25PSI using air pressure adapter, check PSI using tire pressure gauge.

  • Page 7: Front Bumper Installation

    Front Bumper Installation 16. Install front bumper with bolts located in bumper assembly. Battery Installation Battery located under seat.
  • Page 8 Battery Installation BATTeRy InSTAllATIOn InITIAl SeRVICe AnD InSTAllATIOn OF BATTeRy: WARnInG The following procedure is very dangerous and should be performed with utmost care and attention. Wear protective eye wear, rubber gloves, and have water available should electrolyte come in contact with your skin or eyes.
  • Page 9 Battery Installation note: The following page is for vehicles with battery’s containing separate electrolyte pack. Most batteries will come with the electrolyte already sealed into the battery. Preparing the battery: · Place battery on level surface. Remove sealing tape from top. (see figure 20) ·...
  • Page 10 Battery Installation How to Initially Charge the battery: 1. Connect the red positive (+) cable to the red positive (+) pole of the battery. (see figure 24) 2. Connect the black negative (-) cable to the black negative (-) pole of the battery. (see figure 25) Note: The red positive (+) cable has a larger diameter than the black negative y cable.
  • Page 11 Gas and Oil 17. Fill engine with correct amount of oil. Refer to owners manual for oil types and quantity. 18. Fill gas tank as specified in owners manual. !!WARnInG!! This engine may be shipped with packing oil. This oil should be drained and replaced 19.