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BuckMaster 261 Preparations, Installation, Operation, Maintenance, Safety

Non-catalytic unit
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MODEL 261
NON-CATALYTIC UNIT
OR
Buck Stove
REAR EXIT
TOP EXIT
FEATURES
PREPARATIONS
INSTALLATION
OPERATION
MAINTENANCE
SAFETY

SAFETY NOTICE

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.
FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT
THE AUTHORITY HAVE JURISDICTION ( SUCH AS MUNICIPAL
BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU,
ect.) CONSULT BEFORE INSTALLATION TO DETERMINE THE
NEED TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.
TESTED AND LISTED BY:
ITS/WARNOCK HERSEY, MIDDLETON, WI
MANUFACTURED BY NEW BUCK CORPORATION
200 ETHAN ALLEN DRIVE, PO BOX 69
SPRUCE PINE, N.C. 28777
www.BuckStove.com
Revised February 2014

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  • Page 1: Safety Notice

    MODEL 261 NON-CATALYTIC UNIT Buck Stove REAR EXIT TOP EXIT FEATURES PREPARATIONS INSTALLATION OPERATION MAINTENANCE SAFETY SAFETY NOTICE IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT THE AUTHORITY HAVE JURISDICTION ( SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU, ect.) CONSULT BEFORE INSTALLATION TO DETERMINE THE...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Important Instructions ……………………………………………………………………...…...2 SECTION I: Introduction………………………………………………………………………..3 Cautions………………………………………………………………………………………….5 ………………..…………...…...6 SECTION II: Residential Freestanding Vertical Installation Minimum Clearances / Floor Protection and Combustibles……………………………………. 6 ………………………………………………………………..7 Preparing Stove For Installation How to locate chimney exit, and install………………….…………………………………..…..8 ….…………...….8 A. Vertical Exit Using Single Wall Pipe /Listed 2100° UL 103 HT chimney ..

  • Page 4: Important Instructions

    TIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCES.  The New Buck Corp. non-catalytic MODEL 261 has been tested by ITS, Warnock Hersey to ANSI/UL Standards 1482.  Install and operate your units according to instructions provided in this manual. Local building codes may apply;...

  • Page 5: Section I: Introduction

    SECTION I INTRODUCTION Your new MODEL 261 is a non-catalytic unit designed to meet the most stringent emissions standards without the use of a catalytic combustor. This effect is achieved through the use of secondary air which is mixed with primary air in the unit’s firebox. For peak performance, we suggest the use of hard seasoned natural wood, loading wood from front to rear.
  • Page 6 POSSIBLE TOOLS NEEDED FOR INSTALLATION If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them, they are readily available at most hardware stores. Caulking gun Large adjustable wrench (may not be needed) Drop cloths or newspapers...

  • Page 7: Cautions

    CAUTION THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS NORMAL AND IS NOT A CAUSE FOR ALARM.

  • Page 8: Minimum Clearances / Floor Protection And Combustibles

    SECTION II RESIDENTIAL FREESTANDING VERTICAL EXIT INSTALLATION For optional vertical exit installation locations refer back to table of contents Section II MINIMUM CLEARANCES TO FLOOR AND COMBUSTIBLES See minimum floor protector measurements ,and also for minimum clearances to combustibles, See Pages, and Figures below A.

  • Page 9: Preparing Stove For Installation

    Select an installation location that will give the best airflow from the front of the heater to the remainder of the home. PREPARING THE STOVE FOR INSTALLATION 1. Inspect the unit for any obvious physical damage. 2. Plug the power cord into a 115V AC outlet to test the motor and fan when optional motor is being used.

  • Page 10: How To Locate Chimney Exit, And Install

    PREPARING THE ROOM HEATER LOCATION 1. Select an installation location that will give the best airflow from the front of the heater to the remainder of the home. 2. Place the protective floor pad in position. 3. Place the unit on the pad making sure the minimum clearance specifications are met. 4.
  • Page 11 NOTE: All clearances are to combustibles with low clearance shields, and using single wall pipe and minimum floor protector. The clearances above may be reduced. Follow NFPA-211 codes if available or follow instructions on (Pages 10 ,and 11). NOTE: Model 261 comes standard with low clearance shields. Page 9...

  • Page 12: How To Locate Chimney Exit, And Install

    HOW TO LOCATE CHIMNEY EXIT, AND INSTALL B. Vertical Exit using (6" DVL Close Clearance pipe, or Shielded Single wall pipe, and any Listed 2100° UL 103 HT chimney). With standard close clearance shield and pipe shield. NOTE: For minimum clearances (See Page 11, Figure 5). 1.
  • Page 13 MODEL 261 14” 4" 14" 7" 8" 3" 20" NOTE: All clearances are to combustibles with all low clearance shields and double wall pipe or shielded single wall pipe and minimum floor protector. NOTE: Model 261 comes standard with low clearance shields. Page 11...
  • Page 14 HOW TO LOCATE CHIMNEY EXIT, AND INSTALL C. Vertical Wall Exit using (6" Single Wall pipe minimum 24 ga. blued or black with elbow, and any Listed 2100° UL HT chimney and Listed 2100° UL HT T-Box assembly). With standard close clearance shield and pipe shield NOTE: For minimum clearances (See Page 13, Figure 7).
  • Page 15 NOTE: All clearances are to combustibles with all low clearance shields and single wall pipe with elbow, and minimum floor protector. NOTE: Floor protector must extend length of horizontal flue pipe to wall. NOTE: Model 261 comes standard with low clearance shields. LISTED 2100° UL 103 HT TYPE...
  • Page 16 HOW TO LOCATE CHIMNEY EXIT, AND INSTALL D. Vertical Wall Exit using (6" DVL Close Clearance Pipe and Elbow, and any Listed 2100° UL HT chimney and Listed 2100° UL HT T-Box assembly). With standard close clearance shield and pipe shield NOTE: For minimum clearances (See Page 15, Figure 9).
  • Page 17 NOTE: All clearances are to combustibles with all low clearance shields and double wall pipe with elbow, and minimum floor protector. NOTE: Floor protector must extend length of horizontal flue pipe to wall. NOTE: Model 261 comes standard with low clearance shields. LISTED 2100° UL 103 HT TYPE...
  • Page 18 HOW TO LOCATE CHIMNEY EXIT, AND INSTALL E. Vertical exit into masonry flue using (6" Single Wall pipe minimum 24 ga. blued or black pipe with Elbow). With standard close clearance shield and pipe shield. NOTE: For minimum clearances (See Page 17, Figure 11). 1.
  • Page 19 NOTE: All clearances are to combustibles with all low clearance shields and single wall pipe with elbow, and minimum floor protector. NOTE: Floor protector must extend length of horizontal flue pipe to wall. NOTE: Model 261 comes standard with low clearance shields. NOTE: Maintain 18"Minimum Clearance...
  • Page 20 HOW TO LOCATE CHIMNEY EXIT, AND INSTALL F. Vertical exit into masonry flue using (6" DVL Close Clearance pipe with Elbow). With standard close clearance shield and pipe shield. NOTE: For minimum clearances (See Page 19, Figure 13). 1. Before connecting these units to a masonry chimney, determine that the masonry flue pass through connector thimble meets the NFPA-211 Code, and local building codes maintain manufacturers minimum clearances from the ceiling.
  • Page 21 NOTE: All clearances are to combustibles with all low clearance shields and single wall pipe with elbow, and minimum floor protector. NOTE: Floor protector must extend length of horizontal flue pipe to wall. NOTE: Model 261 comes standard with low clearance shields. CEILING...

  • Page 22: Rear Exit Into Masonry Flue Using Single Wall Pipe

    SECTION III RESIDENTIAL FREESTANDING REAR EXIT INSTALLATION For optional rear exit installation locations refer back to table of contents Section III MINIMUM CLEARANCES TO FLOOR AND COMBUSTIBLES See minimum floor protector measurements ,and also for minimum clearances to combustibles, (Pages, and Figures below) A.

  • Page 23: Preparing Stove For Installation

    Select an installation location that will give the best airflow from the front of the heater to the remainder of the home. PREPARING THE STOVE FOR INSTALLATION 1. Inspect the unit for any obvious physical damage. 2. Plug the power cord into a 115V AC outlet to test the motor and fan when optional motor is being used.

  • Page 24: How To Locate Chimney Exit, And Install

    PREPARING THE ROOM HEATER LOCATION 1. Select an installation location that will give the best airflow from the front of the heater to the remainder of the home. 2. Place the protective floor pad in position. 3. Place the unit on the pad making sure the minimum clearance specifications are met. 4.
  • Page 25 NOTE: All clearances are to combustibles with all low clearance shields and single wall pipe , and minimum floor protector. NOTE: Floor protector must extend length of horizontal flue pipe to wall. NOTE: Model 261 comes standard with low clearance shields. CEILING 8"...
  • Page 26 HOW TO LOCATE CHIMNEY EXIT, AND INSTALL B. Rear exit into Masonry Flue (6" Using DVL Close Clearance Pipe). With standard close clearance shield and pipe shield. NOTE: For minimum clearances (See Page 25, Figure 19). 1. Before connecting these units to a masonry chimney, determine that the masonry flue pass through connector thimble meets the NFPA-211 Code and local building codes and is a minimum of 18"...
  • Page 27 NOTE: All clearances are to combustibles with all low clearance shields and double wall pipe, and minimum floor protector. NOTE: Floor protector must extend length of horizontal flue pipe to wall. NOTE: Model 261 comes standard with low clearance shields. CEILING 8"...
  • Page 28 HOW TO LOCATE CHIMNEY EXIT, AND INSTALL C. Rear Exit to Vertical then to Horizontal into Masonry Flue using (6" DVL Close Clearance pipe and Elbow’s). With standard close clearance shield and pipe shield. NOTE: For minimum clearances (See Page 27, Figure 21). Before connecting these units to a masonry chimney, determine that the masonry flue pass through connector thimble meets the NFPA-211 Code, and local building codes, maintain manufacturers minimum clearances from the ceiling.
  • Page 29 MODEL 261 13” 13" 13" 20" 8" 3" 10" NOTE: All clearances are to combustibles with all low clearance shields, and double wall pipe with elbows, and minimum floor protector. NOTE: Model 261 comes standard with low clearance shields. NOTE: Maintain Manufactures Minim Clearances 8"...
  • Page 30 NOTE:All clearances are to combustibles with all low clearance shields, and single wall pipe with elbows, and minimum floor protector. NOTE: Floor protector must extend length of horizontal flue pipe to wall. NOTE: Model 261 comes standard with low clearance shields. Page 28...
  • Page 31 With standard close clearance shield and pipe shield NOTE: For minimum clearances (Page 29 Figure 23. also Figure 24). NOTE: Optional 2” legs Part # FA FS261 Are available when installing Model 261 into a masonry fireplace with existing height of only 24”. WITH 2" LEGS, THE...
  • Page 32 SECTION IV Alcove Iinstallation Vertical or Horizontal Exit For optional Vertical exit or Horizontal exit installation locations refer back to table of contents Section IV MINIMUM CLEARANCES TO FLOOR AND COMBUSTIBLES See minimum floor protector measurements, and also for minimum clearances to combustibles A.
  • Page 33 Select an installation location that will give the best airflow from the front of the heater to the remainder of the home. PREPARING THE STOVE FOR INSTALLATION 1. Inspect the unit for any obvious physical damage. 2. Plug the power cord into a 115V AC outlet to test the motor and fan when optional motor is being used.
  • Page 34 A-1. Vertical Exit Installation HOW TO LOCATE CHIMNEY EXIT, AND INSTALL A-1. Vertical Exit using (6" DVL Close Clearance pipe, or Shielded Single wall pipe, and any Listed 2100° UL 103 HT chimney). With standard close clearance shield and pipe shield. NOTE: For minimum clearances (See Page 33, Figure 27).
  • Page 35 CAST COLLAR WALL Part# MA6CHIMCNB BUCK STOVE MODEL 261 14” 4" 7" 20" 8" 3" 47" 84" NEW BUCK BUCK STOVE NOTE: All clearances are to combustibles with all low clearance shields and double wall pipe , and minimum floor protector.
  • Page 36 A-2. Vertical Exit Installation HOW TO LOCATE CHIMNEY EXIT, AND INSTALL A-2. Vertical Wall Exit using (6" DVL Close Clearance Pipe and Elbow and any Listed 2100° UL HT chimney, and Listed 2100° UL HT T-Box assembly). With standard close clearance shield and pipe shield NOTE: For minimum clearances (See Page 35, Figure 29).
  • Page 37 NOTE: All clearances are to combustibles with all low clearance shields and double wall pipe, and minimum floor protector. NOTE: Floor protector must extend length of horizontal flue pipe to wall. NOTE: Model 261 comes standard with low clearance shields. Page 35...
  • Page 38 B-1. Rear Exit Installation HOW TO LOCATE CHIMNEY EXIT, AND INSTALL B-1. Vertical Rear Exit using (6" DVL Close Clearance Pipe and any Listed 2100° UL HT chimney, and Listed 2100° UL HT T-Box assembly). With standard close clearance shield and pipe shield NOTE: For minimum clearances (See Page 37, Figure 31).

  • Page 39: Alcove Installation

    NOTE: All clearances are to combustibles with all low clearance shields and double wall pipe , and minimum floor protector. NOTE: Floor protector must extend length of horizontal flue pipe to wall. NOTE: Model 261 comes standard with low clearance shields. Page 37...
  • Page 40 FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign material from the firebox area. 3. Open the primary air draft. 4. Plug the power cord into a 115V AC outlet when using with optional motor. 5. Place crumpled pieces of newspaper in the stove. Light it and close the doors. Ensure that the stove draws properly through the primary draft.

  • Page 41: Section V: Freestanding Mobile Home Installation

    SECTION V FREESTANDING MOBILE HOME INSTALLATION MINIMUM CLEARANCES TO FLOOR AND COMBUSTIBLES See minimum floor protector measurements, and also for minimum clearances to combustibles (See Page 42, Figure 35). Floor Protection: When installing freestanding heater, a floor protector must be use. Floor protector must be 3/8” minimum thickness non-combustible material or equivalent.

  • Page 42: Preparing Stove For Installation

    Select an installation location that will give the best airflow from the front of the heater to the remainder of the home. PREPARING THE STOVE FOR INSTALLATION 1. Inspect the unit for any obvious physical damage. 2. Plug the power cord into a 115V AC outlet to test the motor and fan when optional motor is being used.
  • Page 43 THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR MUST BE MAINTAINED. (MOVE OPENING AND/OR REPOSITION HEATER LOCATION IF NECESSARY). When installing model 261 into mobile home, heater must be secure to the structure of mobile home. Install in accordance with 24CFR, Part 3280 (HUD).
  • Page 44 MODEL 261 14” 4" 14" 7" 8" 3" 20" NOTE: All clearances are to combustibles with all low clearance shields and double wall pipe or shielded single wall pipeand minimum floor protector. NOTE: Model 261 comes standard with low clearance shields. Page 42...

  • Page 45: How To Locate Chimney Exit, And Install

    Optional air inlet plate opening on outer bottom of unit. Pry ,and twist out inner tab till it breaks loose. Outer Bottom Of Unit Figure 36 Take measurements from bottom of heater, and use them to locate the opening for the outside air duct, place them onto protective pad. 4-1/4”...
  • Page 46 2. After locating the center of the hole install the ceiling support box, chimney, flashing and rain cap using listed chimney only. Only use pipe listed in this manual. CAUTION REFER TO CHIMNEY MANUFACTURER’S INSTRUCTIONS FOR ASSEMBLY AND DISASSEMBLY OF CHIMNEY PARTS. BE SURE TO FOLLOW CHIMNEY INSTRUC- TIONS FOR PROPER CLEARANCES TO COMBUSTIBLE AND PROPER AIR SPACING REQUIRED.

  • Page 47: Optional Motor Assembly Kit Installation Instructions

    SECTION VI OPTIONAL MOTOR ASSEMBLY KIT INSTALLATION INSTRUCTIONS STEP 1. REMOVE ACCESS DOOR PANEL LOCATED AT BOTTOM OF UNIT. YOUR MOTOR ASSEMBLY COMES WITH A BRACKET ALREADY ATTACHED TO MOTOR. ALIGN HOLES IN MOTOR BRACKET WITH HOLES IN MOTOR MOUNT. SECURE BRACKET WITH TWO 1/2”...
  • Page 48 TO REMOVE MOTOR, THERMOSTAT, RHEOSTAT FALLOW STEPS BELOW STEP 1 MOTOR BRACKET RIGHT SIDE HEARTH SUPPORT THERMOSTAT MOTOR WITH BRACKET NEW BUCK BUCK STOVE ACCESS DOOR PANEL STEP 3 STEP 2 INDICATOR LABEL STRAIN RELIEF RHEOSTAT COVER PLATE RIGHT SIDE POWER CORD HEARTH SUPPORT RHEOSTAT...
  • Page 49 FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign material from the firebox area. 3. Open the primary air draft. 4. Plug the power cord into a 115V AC outlet when using with optional motor. 5. Place crumpled pieces of newspaper in the stove. Light it and close the doors. Ensure that the stove draws properly through the primary draft.

  • Page 50: Wood Heater Safety

    SECTION VI WOOD HEATER SAFETY Certain safety hazards are inherent in any wood heater installation. You should be aware of these so that a safe and proper installation can be made. 1. FAULTY CHIMNEY: An older masonry chimney should be thoroughly checked to be sure there are no holes or weak spots which could allow sparks or hot gases to escape.

  • Page 51: Section Vi: Maintenance

    SECTION VI MAINTENANCE BRICK LAYOUT TOP VIEW BOTTOM BRICK TOP VIEW SIDE BRICK SIDE VIEW Page 49...
  • Page 52 MAINTENANCE DOOR GASKET REPLACEMENT (COLD HEATER) To replace deteriorated gaskets, following steps must be taken to ensure proper installation of gaskets. 1. Obtain proper gaskets and silicone glue from your local dealer. 2. Using pliers, remove any worn and deteriorated gaskets. 3.
  • Page 53 MAINTENANCE CHECK CHIMNEY A. Chimney should be inspected twice a year. B. The chimney should be cleaned as necessary to remove creosote, soot, leaves, birds nests, etc. Before sweeping the chimney a few steps must be done. 1. Open feed door and remove the 1st Secondary Air Tube by removing cotter pin up in right side facing stove.

  • Page 54: Section Vii: Operation

    NOTE: THE FUELING DOOR MUST REMAIN CLOSED DURING OPERATION NOTE: If the optional blower is being used on the Model 261 Non-CatYour stove is Equipped with a automatic thermostat. When the stove gets hot enough, the thermostat will activate the room air blower.

  • Page 55: Section Vii: Troubleshooting

    SECTION VIII TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION 1. Sluggish Heater 1. Obstruction in Chimney 1. Check for and remove obstruction 2. Improperly sealed trim 2. (a) Check trim kit kit or direct connect kit gasketing seal to fireplace and gasket as necessary to seal unit.
  • Page 56 PROBLEM POSSIBLE CAUSE SOLUTION 2. High fuel consumption 1. Improper regulation of 1. (a) Close inlet air control draft or inlet air as much as possible to maintain desired heat output. (b) Check gaskets, reinstall fiberglass gasketing round doors and glass as necessary 2.

  • Page 57: Limited Warranty

    NEW BUCK CORPORATION (NBC) "LIMITED WARRANTY" FOR THE BUCK STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the New Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.
  • Page 58 Name _______________________________________________________________________ (Last) (First) Address _____________________________________________________________________ City _____________________________ State___________ Zip____________________ CUSTOMER EMAIL::_________________________________________________________ Model 261 ________ Serial Number: ____________________ Date of Installation: Day_______ Month__________ Year_______________ Installer’s Name: _____________________________________________________ Installer’s Certification Number: ____________________ Dealer Name ____________________________________________________ City ________________________ State _________ Zip ________________...

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