Magnum XL 1.80RFS Operating Instructions Manual

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SINGLE CYLINDER
FOUR-STROKE ENGINE
OPERATING INSTRUCTIONS
(P/N 210989)
XL 1.80RFS
INTRODUCTION
Thank you for choosing a Magnum XL RFS series aircraft engine. The XL
1.80RFS is a single cylinder, four-stroke engine incorporating an aluminum
piston, iron ring and steel sleeve for long life and high power output. A
dual-needle valve carburetor for precise fuel/airflow metering is standard.
The engine features a dual-ball bearing-supported crankshaft and camshaft,
dual bushing-supported connecting rod, and a high-flow muffler for more
power and reduced noise. Your Magnum XL RFS series engine was designed
by expert engineers and built by master craftsmen using only the highest
quality materials and CNC machinery. These qualities provide the long life
and dependability you have come to expect from an engine of this caliber.
BECOMING FAMILIAR WITH YOUR ENGINE
If you are familiar with the operation of model engines or just can't wait to
run your new engine, please read through the Quick-Start Guide included.
This guide will help you get started right away and also includes some good
recommendations. We do recommend reading through these Operating
Instructions in their entirety to familiarize yourself with the features and
operation of your new engine. We have also included a Troubleshooting
Guide should you encounter any problems.
Please use the photos below to familiarize yourself with the components of
your new Magnum XL RFS series engine.
http://globalservices.globalhobby.com
Global Services 18480 Bandilier Circle Fountain Valley, CA 92708 Phone: (714) 963-0329 Fax: (714) 964-6236 Email: service@globalhobby.com
XL 1.80RFS ENGINE SPECIFICATIONS
Displacement .......................... 29.52cc
Bore: ........................................ 36mm
Stroke: ..................................... 29mm
Practical RPM: ........................ 1,800 - 10,000
Weight w/Muffler: .................... 38.9oz
Features
Ringed-Piston Design for Long Life and High Power
Rear-Updraft, Dual-Needle Carburetor
High-Flow Quiet Muffler
Dual Ball Bearing-Supported Crankshaft & Camshaft
Dual Bushing-Supported Connecting Rod
CAUTION - PLEASE READ!!
Magnum XL RFS series model airplane engines will consistently give you
dependable performance and reliability and will be a source of satisfaction
and pleasure if you follow these instructions as to the engine's proper and
safe use. You alone are responsible for the safe operation of your engine,
so act sensibly and with care at all times. This Magnum XL RFS series
model airplane engine is not a toy. It is a precision-built machine whose
power is capable of causing serious injury to yourself and others if abused or
misused, or if you fail to observe proper safety precautions while using it.
Keep spectators, especially small children, at least 20 feet away from the
engine while it is running.
Mount the engine securely in the airplane or on a suitable engine test
stand to run the engine. Follow the mounting instructions in your kit's
instruction manual or on the plans for individual mounting recommendations.
Do not clamp the engine in a vise to test-run it.
Use the recommended size propeller and follow the proper procedure for
mounting the propeller. Use the correct size wrench to tighten the propeller
nut and the safety nut. Do not use pliers.
Inspect the spinner, propeller, and propeller and safety nuts on a regular
basis, looking for any signs of nicks, cracks or loosening.
To stop the engine, adjust the throttle linkage to completely close the throttle
barrel and therefore cut off the fuel/air supply. You can also pinch the fuel
line to stop the engine, but only if it is accessible. Do not throw anything into
the spinning propeller or attempt to use your hands to stop the engine.
While the engine is running, stand behind the engine to make any
adjustments to the needle valves. Do not reach over or around the propeller.
Do not lean toward the engine. Do not wear loose clothing or allow anything
to be drawn into the spinning propeller while the engine is running.
If you need to carry your model while the engine is running, be conscious
of the spinning propeller. Keep the airplane pointed away from you and
others at all times.
Do not use tight-fitting cowls over the engine. They can restrict air from
flowing over the engine, which could result in engine damage from overheating.
ENGINE INSTALLATION
Engine Orientation
Your XL RFS series engine can be orientated in any position on the firewall.
Keep in mind that when the engine is mounted inverted, carburetor
adjustments will need to be made differently and the fuel tank may need to be
lowered. (See fuel tank size and orientation to carburetor on the next page.)
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Summary of Contents for Magnum XL 1.80RFS

  • Page 1 You alone are responsible for the safe operation of your engine, 1.80RFS is a single cylinder, four-stroke engine incorporating an aluminum so act sensibly and with care at all times. This Magnum XL RFS series piston, iron ring and steel sleeve for long life and high power output. A model airplane engine is not a toy.
  • Page 2 Installation is the reverse of disassembly. eventual propeller failure. Be careful not to damage the O-ring when reinstalling the carburetor. For More Information on Magnum engines, Please Visit Our Website at http://globalservices.globalhobby.com...
  • Page 3: Starting Procedure

    2 full turns. This is the factory setting. WARNING It is possible to turn the low speed needle valve screw so PROPELLER SIZE RECOMMENDATIONS FOR XL 1.80RFS lean that the engine will not draw fuel. The low speed needle valve screw 16 x 6...
  • Page 4: Break-In Procedure

    Now that your engine is broken in, you can set the high and low speed needle valves for optimum performance. All contents copyright © 2005, Global Hobby Distributors Version 1.0 August 2005 Please jump to the top of the next column. For More Information on Magnum engines, Please Visit Our Website at http://globalservices.globalhobby.com...
  • Page 5: Engine Replacement

    Cam Gear Ball Bearing GUIDE 281506 Cylinder Head Bolt Set 281705 Carburetor Mounting Bolt Set 281803 High-Speed Needle Valve w/O-Ring XL 1.80RFS 281804 Needle Valve Assembly - Complete 281901 Detent Spring 281903 Needle Valve Holder Gasket TO ORDER REPLACEMENT 282002...
  • Page 6: Adjusting The Valves

    XL 1.80RFS ENGINE MAINTENANCE INFORMATION This maintenance information is provided to help you keep your new XL RFS series aircraft engine running in top form. Following this maintenance information will ensure the long life and dependability you expect from your engine.
  • Page 7: Our Recommendations

    4) Advance the throttle to full while turning the high speed needle valve in to keep the engine running. The engine should be producing a very The Magnum glow starter is an excellent choice for heating the glow plug. noticeable white exhaust from the muffler and sound like it is running rough.
  • Page 8 RETURNING YOUR ENGINE FOR WARRANTY SERVICE All Magnum engines returned for warranty service must be within the warranty terms as stated on the warranty card provided with your engine. Do not return the engine to the place of purchase. They are not authorized or equipped to perform warranty work on Magnum products. When requesting warranty service, please observe the following guidelines: Always send the complete engine including the carburetor and muffler.

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