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Sanyo VPC-S60 Service Manual

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SERVICE MANUAL

Digital Camera

Contents
1. OUTLINE OF CIRCUIT DESCRIPTION .................... 3
2. DISASSEMBLY ........................................................ 12
3. ELECTRICAL ADJUSTMENT .................................. 16
REGISTRATION ...................................................... 22
5. TROUBLESHOOTING GUIDE ................................. 23
6. PARTS LIST ............................................................. 24
WARNING
This product has been manufactured using lead-free solder. Be sure to follow the warning given on page 2 when carrrying out
repair work.
The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of
special significance to product safety. Should any component designated by a symbol need to be replaced, use only the part
designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.
CAUTION : Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Discard used batteries according to the manufacturer's instructions.
NOTE : 1. Parts order must contain model number, part number, and description.
2. Substitute parts may be supplied as the service parts.
3. N. S. P. : Not available as service parts.
Design and specification are subject to change without notice.
SX81R/U, EX
PRODUCT SAFETY NOTICE
FILE NO.
VPC-S60
(Product Code : 168 049 01)
(U.S.A.)
(Canada)
(Korea)
(Taiwan)
(General)
VPC-S60EX
(Product Code : 168 049 02)
(Europe)
(U.K.)
(South America)
(China)
(Australia)
(Hong Kong)
(Russia)
(Middle East)
(Africa)
(General)
REFERENCE No. SM5310663

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Summary of Contents for Sanyo VPC-S60

  • Page 1: Table Of Contents

    FILE NO. SERVICE MANUAL Digital Camera VPC-S60 (Product Code : 168 049 01) (U.S.A.) (Canada) (Korea) (Taiwan) (General) VPC-S60EX (Product Code : 168 049 02) (Europe) (U.K.) (South America) (China) (Australia) Contents (Hong Kong) 1. OUTLINE OF CIRCUIT DESCRIPTION ....3 (Russia) 2.
  • Page 2 WARNING Do not use solder containing lead. Note: This product has been manufactured using lead-free solder in If replacing existing solder containing lead with lead-free sol- order to help preserve the environment. der in the soldered parts of products that have been manufac- Because of this, be sure to use lead-free solder when carrying tured up until now, remove all of the existing solder at those out repair work, and never use solder containing lead.

  • Page 3: Outline Of Circuit Description

    1. OUTLINE OF CIRCUIT DESCRIPTION 1-1. CCD CIRCUIT DESCRIPTION 1. IC Configuration The CCD peripheral circuit block basically consists of the fol- lowing ICs. IC903 (ICX624AQN) CCD imager IC901 (CXD3443GA) V driver IC905 (AD9949AKCP) CDS, AGC, A/D converter, H driver 2.
  • Page 4 3. IC905 (H Driver) and IC901 (V Driver) 4. IC905 (CDS, AGC Circuit and A/D Converter) An H driver (a part of IC905) and V driver (IC901) are neces- The video signal which is output from the CCD is input to sary in order to generate the clocks (vertical transfer clock, pins (27) of IC905.
  • Page 5 1-2. CP1 CIRCUIT DESCRIPTION 1. Circuit Description 2. Outline of Operation 1-1. Digital clamp When the shutter opens, the serial signals (“take a picture” The optical black section of the CCD extracts averaged val- commands) from the 8-bit microprocessor is input to ASIC ues from the subsequent data to make the black level of the (IC101) and operation starts.
  • Page 6 4. Lens drive block 4-1. Shutter drive The shutter drive signals (SIN1 and SIN2) which are output from the ASIC are used to drive (SHUT (+) and SHUT (–)) the shutter constant level driver (IC951), and then shutter is opened and closed. 4-2.
  • Page 7 1-3. PWA POWER CIRCUIT DESCRIPTION 1. Outline 3. ch_1 Output System This is the main power circuit, and is comprised of the follow- 3.6 V is output. Feedback for the 3.6 V output is provided to ing blocks. the switching controller (Pin (36) of IC501) so that PWM con- Switching power control IC (IC501) trol can be carried out.
  • Page 8 1-4. CP1 STROBE CIRCUIT DESCRIPTION 1. Charging Circuit 2. Light Emission Circuit When UNREG power is supplied to the charge circuit and the When FLCLT signals are input from the ASIC expansion port, CHG signal from microprocessor becomes High (3.3 V), the the stroboscope emits light.
  • Page 9 1-5. SYA CIRCUIT DESCRIPTION 1. Configuration and Functions For the overall configuration of the SYA block, refer to the block diagram. The SYA block centers around a 8-bit microprocessor (IC301), and controls camera system condition (mode). The 8-bit microprocessor handles the following functions. 1.
  • Page 10 RXD6 Program writing reception data (UART) TXD6 Program writing reception data (UART) NOT USED NOT USED NOT USED AVREF Internal A/D standard potential AVSS Analog GND (A/D GND) BATTERY Battery potential detection (A/D) VMONIT Strobo condensor charge potential detection (A/D) ILLUMI Illuminance sensor potential detection (A/D) TOUCH_IN...
  • Page 11 3. Key Operaiton For details of the key operation, refer to the instruction manual. SCAN SCAN RIGHT DOWN LEFT PLAY MENU GREEN TELE WIDE 1st (S1) TEST PW_ON 2nd (S2) Table 5-2. Key Operation 4. Power Supply Control The 8-bit microprocessor controls the power supply for the overall system. The following is a description of how the power supply is turned on and off.

  • Page 12: Disassembly

    2. DISASSEMBLY 2-1. REMOVAL OF CABI BACK, LCD AND CABI FRONT 1. Two screws 1.7 x 3.5 2. Three screws 1.7 x 4 3. Two screws 1.7 x 3 4. Cabi back 5. Holder battery 6. Shaft zoom 7. LCD 8.
  • Page 13 2-2. REMOVAL OF HOLDER MONITOR 1. Spacer TB1 11. Spacer CP1 2. Spacer power switch 12. Speaker, 8 3. Screw 1.4 x 2.5 13. Remove the solder. 4. Earth shaft 14. Screw 1.4 x 3 5. Two screws 1.4 x 3 15.
  • Page 14 2-3. REMOVAL OF TB1 BOARD, LENS ASSEMBLY AND CP1 BOARD 1. Remove the solder. 10. Condensor 2. Remove the solder. 11. Two screws 1.7 x 2.5 3. Two screws 1.4 x 3 12. Terminal battery B 4. TB1 board 13. Terminal battery A 5.
  • Page 15 2-4. BOARD LOCATION TB1 board CP1 board – 15 –...

  • Page 16: Electrical Adjustment

    3. ELECTRICAL ADJUSTMENT 3-4. Setup 3-1. Table for Servicing Tools 1. System requirements Part code Windows 98 or Me or 2000 or XP Ref. No. Name Number IBM R -compatible PC with pentium processor Pattern box (color viewer) VJ8-0190 CD-ROM drive VJ8-0273 Calibration software USB port...
  • Page 17 3-5. Connecting the camera to the computer 1. Line up the arrow on the cable connector with the notch on the camera's USB port. Insert the connector. 2. Locate a USB port on your computer. 3. Insert the AC adaptor’s cable to DC adaptor cable. Insert the DC adaptor to the camera. 4.
  • Page 18 3-6. The adjustment item which in necessary in part exchange CCD Black Point And White Point USB storage CCD White Point Factory Lens Language Reset Defect Detect Defect Detect information Cord Setting Adjustment Setting Adjustment Adjustment In registration Adjustment Setting Lighted COMPL PWB CP-1 (636 095 5288)
  • Page 19 2. AWB Adjustment Adjustment value determination 100<a1<300, 250<a2<500, 450<a3<650, 550<a4<850, 750<a5<1023 wc0=128 ± 2, wc1=128 ± 2, wc2=130 ± 40 wfc0=128 ± 2, wfc1=128 ± 2, wfc2=130 ± 40 1200<=ms1<=3500, 1200<=ms2<=3600 Adjustment values other than the above are irrelevant. 3. CCD White Point Defect Detect Adjustment Adjustment method: 1.
  • Page 20 3-8. Factory Code Setting 3-10. Program data writing to NAND-Memory Carry out program data writing to NAND-memory 1. Check the "Factory Code" display within the Setting group. after replacing CP1 board. 2. For U.S.A., Canada and NTSC general area Preparation: If "FC_SANYO_U"...
  • Page 21 3-12. Firmware uploading procedure 3-13. The Compulsive boot starting method 1. Uploading the firmware should be carried out if the version 1. Keep MENU button, LEFT button, and Playback button de- number (COMPL PWB XX-X) on the replacement circuit pressed while switching on the power. board is lower than the version of the distributed firmware.

  • Page 22: Usb Storage Information Registration

    17.) 2. Double-click on the DscCalDi.exe. 3. Click on the Get button in the USB storage window and check the USB storage data. VID: SANYO PID: S60 Serial: Rev. : 1.00 4.

  • Page 23: Troubleshooting Guide

    5. TROUBLESHOOTING GUIDE POWER LOSS INOPERTIVE TAKING INOPERATIVE PUSH RELEASE PUSH THE POWER SWITCH SB LED IS FLASHING STROBE CHARGE IC301-29 CHECK SYA BLOCK WHEN AUTO INOPERATIVE (SCAN IN 0) LUMINOUS (RED) CHECK STA BLOCK PULSE INPUT IC301-29, 28 CHECK IC302-7 CHECK (SCAN IN 0, 1)

  • Page 24: Parts List

    6. PARTS LIST CABINET AND CHASSIS PARTS 1 LOCATION PARTS NO. DESCRIPTION 636 095 3628 CABINET FRONT-SX81R/J 636 094 6873 COVER USB-SX81R/J 636 095 3680 DEC LENS-SX81R/J 636 095 5875 ADHESIVE DEC GRIP-SX81R/J 636 095 3673 DEC GRIP-SX81R/J 636 095 5868 SPRING SHUTTER-SX81R/J 636 095 8784 ASSY,BUTTON SHUTTER-SX81R...
  • Page 25 CABINET AND CHASSIS PARTS 1 CABINET 1 SX81R/J Parts List1...

  • Page 26: Cabinet And Chassis Parts 2

    CABINET AND CHASSIS PARTS 2 LOCATION PARTS NO. DESCRIPTION 645 085 1230 SPEAKER,8 636 095 3178 ADHESIVE SPEAKER-SX8RR/J 645 085 0059 MICROPHONE,EM6013L-42B 636 094 6965 STAND-SX8RR/J, STAND 636 095 3024 SPACER LENS BOTTOM-8RR/J 645 086 2144 LENS(ASSY) 636 094 6118 EARTH DEC LENS-SX8RR/J 636 095 3987 SPACER MOTOR-SX8RR/J...
  • Page 27 CABINET AND CHASSIS PARTS 2 CABINET 2 23 25 SX81R/J Parts List2...

  • Page 28: Electrical Parts

    ELECTRICAL PARTS Note: 1. Materials of Capacitors and Resistors are abbreviated as follows ; Resistors Capacitors MT-FILM Metallized Film Resistor MT-POLYEST Metallized Polyester Capacitor MT-GLAZE Metallized Glaze Resistor MT-COMPO Metallized Composite Capacitor OXIDE-MT Oxide Metallized Film Resistor TA-SOLID Tantalum Solid Capacitor AL-SOLID Aluminum Solid Capacitor NP-ELECT...
  • Page 29 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION C1032 403 338 0306 CERAMIC 0.1U K 10V C9016 403 356 4706 CERAMIC 0.15U K 25V C1051 403 381 8106 CERAMIC 1U K 6.3V C9018 403 441 5700 TA-SOLID 22U M 10V C1052 403 338 0306 CERAMIC...

  • Page 30: Packing Materials

    FUSE 32V 2A 645 080 8616 DISC,CD-ROM SSP 81R U N.S.P. F5004 423 031 1707 FUSE 32V 2A (Sanyo Software Pack), (PDF INSTRUCTION (CONNECTORS) MANUAL: English,French, Spanish, German, Dutch, CN110 645 075 9741 SOCKET,8P (N.S.P) Italian, Chinese traditional, Chinese simplified,...
  • Page 31 Fig. 6-1 Accessories...

  • Page 32: Circuit Diagrams & Printed Wiring Boards

    CIRCUIT DIAGRAMS & PRINTED WIRING BOARDS TABLE OF CONTENTS OVERALL WIRING & BLOCK DIAGRAMS Page OVERALL WIRING ............................C3 OVERALL CIRCUIT ............................C4 CAMERA CIRCUIT ............................C4 LENS CIRCUIT ..............................C5 MAIN & LCD DRIVER CIRCUIT ........................C5 SYSTEM CONTROL CIRCUIT ......................... C6 POWER CIRCUIT .............................
  • Page 33 NOTES: 1. All resistance values in "OHMS" unless otherwise noted. (K=1,000 ; M=1,000,000) µ 2. All capacitance values in " F" unless otherwise noted. µ p=pico farad ; ,u or U=micro farad µ 3. All inductance values in " H" unless otherwise noted. µ...

  • Page 34: Overall Wiring & Block Diagrams

    OVERALL WIRING & BLOCK DIAGRAMS OVERALL WIRING LENS PINK GRAY BLACK BATT+ BATTERY BATT- (DMA) SPEAKER (CAA) (PWA) (STA) (SYA) SCANOUT2 SCANOUT2 SCANIN0 SCANIN0 SCANIN1 SCANIN1 SCANIN4 SCANIN4 TOUCH_IN TOUCH_IN TSEN_PULSE TSEN_PULSE TSEN_LED TSEN_LED VDD3 VDD3 CN301 CN651 W1-04901/SX81R-U AV & USB...

  • Page 35: Overall Circuit

    OVERALL CIRCUIT CAMERA CIRCUIT +12V(A) -7.5V(A) IC101 ASIC LENS BLOCK LENS C19, F17, B20, E18, O_LPF CAA BLOCK B19, E17, A20, C18, Q9001 IC905 40, 1:4, 7:13 A19, B18, A18, C17 IC903 IC901 AD[0:11] 27 CCDIN CDS,AGC,A/D C IC951 6M Pixel V.DRIVER LENS VOUT...

  • Page 36: Lens Circuit

    LENS CIRCUIT MAIN & LCD DRIVER CIRCUIT LENS BOOST 3.6V CN951 TO PWA IC501 LENS BLOCK CN951 VDD3 x 3.0 IC951 STA BLOCK LB8659P DC-DC CONVERTER ELECTRIC ZOOM PR(A) LENS TOUCH SENSOR SIN[1:2] FLCTL PWA BLOCK FLASH DRIVER IIN[1:2] FIN[1:4] ZIN[1:2] POWER SUPPLY Q9502...

  • Page 37: System Control Circuit

    SYSTEM CONTROL CIRCUIT IC303 RESET XC61CN1502NR AL3.2V BOOST3.6V UNREGSY BACKUP 3.2V Q3001 XCIN X3002 IC302 AVREF 32KHZ BATTERY XCOUT RESET BACKUP BD4289FVM BAT_OFF BACK UP BATTERY TO STA Z3001 ST_CHG_ON VMONIT VMONIT BACKUP_CTL SW3.2V IC78F0532GA(T)-9EV-E1 ZBOOT_COMREQ TO DMA COMREQ SW3.2ON IC301 PLLEN PLLEN...

  • Page 38: Power Circuit

    CIRCUIT DIAGRAMS POWER CIRCUIT MAIN & LCD DRIVER CIRCUIT WAVEFORMS TEST POINT TEST POINT WAVEFORM WAVEFORM CH1 L5301 LOCATION LOCATION 20, 21 STEP UP CIRCUIT LOUT11,12 IC101 CN171 TO SYA CTRL1 34 AVDD CTL1 BOOST3.6V PIN A7 PIN 14 17 PVDD TO DMA &...

  • Page 39: Cp1 Board (Dma) Main, Lcd Driver & Lens

    CP1 BOARD (DMA) MAIN, LCD DRIVER & LENS CN171 C1710 1AV4J11VE370G C1711 VCOMH 1;B 6.3 VCOMC DMA(LCD) VCOML C1714 3.24 2.2;B C1715 CP5A VDD3 1608 CP5B 1.18 VDD1.2 1005 C1716 VOLTAGE: VIEW MODE, LCD ON 1608 C1717 CP4A 1608 CP4B XOUT C1718 C1719...
  • Page 40 CP1 BOARD (DMA) MAIN, LCD DRIVER & LENS [UPPER-LEFT] 3.24 VDD3 1.18 VDD1.2 XOUT PLLTEST R1121 PLLEN PLLEN 470;1/16J VDDP CVDD TEST1 DMA(MAIN) VDDP TEST0 D1-04901/SX81R-U VDDP PAON2 PAON2 VOLTAGE: VIEW MODE, LCD ON CVDD LCDPWM LCDPWM SCANEN SR18Z33 BLON BLON TMODE TMODE...
  • Page 41 CP1 BOARD (DMA) MAIN, LCD DRIVER & LENS [UPPER-RIGHT] CN171 C1710 1AV4J11VE370G C1711 VCOMH 1;B 6.3 VCOMC DMA(LCD) VCOML C1714 C1715 CP5A 2.2;B 1608 CP5B 1005 C1716 VOLTAGE: VIEW MODE, LCD ON 1608 CP4A C1717 CP4B 1608 C1718 C1719 CP3A 1;B 16 1608 1608...
  • Page 42 CP1 BOARD (DMA) MAIN, LCD DRIVER & LENS [LOWER-LEFT] 3.24 OVDDW VDD3 VDD3 OVDDW -7.70 -7.5V(A) -7.5V(A) OVDDW OVDDW OVDDW 11.8 +12V(A) +12V(A) zVDD1 3.22 +3.25V(A) +3.25V(A) zVDD1 zVDD1 zVDD1 XSG2C XSG2C zVDD1 zVDD1 XSG3B XSG3B zVDD1 zVDD1 XSG2A XSG2A zVDD1 XSG1A XSG1A...
  • Page 43 CP1 BOARD (DMA) MAIN, LCD DRIVER & LENS [LOWER-RIGHT] SA10 AA10 DMA(LENS) VOLTAGE: VIEW MODE, LCD ON IVDDWA CVDDA SD31 SD31 SD30 SD30 SD29 SD29 SD28 SD28 SD27 SD27 SD26 SD26 SD25 SD25 SD24 SD24 SD23 SD23 SD22 SD22 VDD3 SD21 SD21 3.24...

  • Page 44: Cp1 Board (Caa) Ccd Driver

    CP1 BOARD (CAA) CCD DRIVER -7.5V(A) -7.5V(A) +3.25V(A) +3.25V(A) C1-04901/SX81R-U IC901 CXD3443GA VOLTAGE: VIEW MODE, LCD ON +12V(A) QCXD3443GA--P V. DRIVER CB902 0.1;B DVD1 AVD1 AVS1 XSUB XSU8N ADCK XSG9N XSUB XV2N XSUB XSG3B XSG7N XSG3A XV7N XSG3A 1608 XSG1C XSG1B XSG5N XSG1C...

  • Page 45: Cp1 Board (Sya) System Control

    CP1 BOARD (SYA) SYSTEM CONTROL VDD3 VDD3 BOOST3.6V UNREGSY TO PWA AL3.2V SW3.2V Y1-04901/SX81R-U VOLTAGE: VIEW MODE, LCD ON VMONIT TO STA ASIC_SDI ASIC_SDO DOCKDET ZAVJACK ZCARD ILLUMI_SENSOR DOSCK BACKUPCTL DOSB RB304 BLON BACKUP3.2V TO TB1 CN651 SCANOUT2 RB316 LCDPWM SCANIN0 SREQ RB313...

  • Page 46: Cp1 Board (Pwa) Power

    CP1 BOARD (PWA) POWER L5010 2125 1AV4L26B3450G MPZ2012S101AT D1.0 F5004 CL503 2A32V UNREGST BATT+ UNREGST TO STA F5001 2A32V UNREGSY D1.0 UNREGSY CL504 TO SYA BATT- 7E03LD2R7N 1AV4L2MH2R7NG TO BATTERY L5006 L5008 47;M 2.7;N 2125 +12V(A) +12V(A) 1AV4L2FM470MG R5029 Q5005 TO STA &...
  • Page 47 CP1 BOARD (PWA) POWER [LEFT]...
  • Page 48 CP1 BOARD (PWA) POWER [RIGHT]...

  • Page 49: Cp1 Board (Sta) Strobo

    CP1 BOARD (STA) STROBO FLASH REFLECTOR STROBO UNIT T5401 JW549 1AV4L17B0200G Y-F14057 AWG28 PINK ECAPHOT TRANS_OUT UNREGST TO PWA 2.2X1.5 GRAY C5407 R5407 T3LN01S-E 0.068;B 100;1/16D Q5404 1608 CPH5504-E Q5403 R5408 120;1/16D RB542 D5405 1AG2CRR0021-- DAN222 VMONIT TO SYA VDD3 TO PWA FLCTL TO DMA...

  • Page 50: Tb1 Board Switch & Touch Sensor

    PRINTED WIRING BOARDS (P.W.B.) TB1 P.W.B. (SIDE A) TB1 BOARD SWITCH & TOUCH SENSOR R3307 VA337 10;1/16J AVR-M1005C080MTAAB FGND CN651 SHUTTER LAND_BTOB_01_10_M CL331 R3308 D3301 10K;1/10J 2125 R3309 VDD3 C3304 180;1/16J 470P;B TSEN_LED TSEN_PULSE R3302 TOUCH_IN C3303 C3302 7P;CH 12P;CH 2.7K;1/16J SCANIN4 FGND...

  • Page 51: Cp1 P.w.b. (Side A & B)

    CP1 P.W.B. (SIDE A) CP1 P.W.B. (SIDE B) R1503 C5014 C9026 C9025 L1301 R5024 C1015 C1018 IC151 R5029 R5022 C9027 C5024 Q5003 L1302 C1503 R5033 Q1301 C5021 R5032 C5022 R9007 L5008 R5012 C5012 C5018 R5030 IC189 R1854 R5034 C5016 C5304 CL520 CL532 R5028...
  • Page 52 SANYO Electric Co., Ltd. Osaka, Japan Printed in Japan Feb./’06...

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