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SERVICE MANUAL

Match the Chassis No. on the unit's back cover with the
Chassis No. in the Service Manual.
If the Original Version Service Manual Chassis No. does
not match the unit's, additional Service Literature is re-
quired. You must refer to "Notices" to the Original Service
Manual prior to servicing the unit.
!
roHS
K
• This product does not contain any hazardous sub-
stances prohibited by the RoHS Directive. (You will
find "RSF" mark near the rating plate on the RoHS
compliant product.)
Product code
1 122 354 00
(KM6A)
1 122 355 00
(LM6A)
1 122 355 02
(LM6C)
Multimedia Projector
! WArNING
• You are requested to use RoHS compliant parts for
maintenance or repair.
• You are requested to use lead-free solder.
FILE NO.
Model No. PLc-Xu110
U.S.A, Canada,
Europe, U.K, Asia
original Version
chassis No. KM6-Xu11000
REFERENCE NO.
SM
5110822-00

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Summary of Contents for Sanyo PLC-XU110

  • Page 1: Service Manual

    FILE NO. SERVICE MANUAL Multimedia Projector Model No. PLc-Xu110 U.S.A, Canada, Europe, U.K, Asia original Version Match the Chassis No. on the unit's back cover with the Chassis No. in the Service Manual. If the Original Version Service Manual Chassis No. does chassis No.
  • Page 2: Table Of Contents

    Contents SERVICE MANUAL ............1 IIC bus control circuit ..........52 Contents ................ 2 Network (MCI) circuit ..........53 Safety Instructions ............3 Troubleshooting ............54 Safety Precautions ............3 Indicators and Projector Condition ......54 Product Safety Notice ..........3 No Power ..............
  • Page 3: Safety Instructions

    Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacture’s instructions. Replace Battery With SANYO Electric Co., Ltd., Part No. 645 089 8587 Only. Use of Another Battery May Present A Risk Of Fire or Explosion.
  • Page 4: Specifications

    1.8” (W) x 1.0” (H) x 5.7” (D) (45 mm x 25 mm x 145 mm) Net Weight 3.5 oz (99 g) (including batteries) Laser Pointer Class II Laser (Max. Output: 1 m W/Wave length: 640–660 nm) Built-In Battery (Antitheft Alarm) SANYO Ni-MH BATTERY PACK 3.6V ● The specifications are subject to change without notice. ● LCD panels are manufactured to the highest possible standards. Even though 99.99% of the pixels are effective, a tiny fraction of the pixels (0.01% or less) may be ineffective by the characteristics of the LCD panels. This symbol on the nameplate means the product is Listed by Underwriters Laboratories Inc. It is designed and manufactured to meet rigid U.L. safety stan-...
  • Page 5: Circuit Protections

    Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the projec- tor, it will automatically turn off by operating one of the following protection circuits. Thermal switch There is the thermal switch (SW902) inside of the projector to detect the internal temperature rising abnormally.
  • Page 6: Warning Temperature And Power Failure Protection

    Circuit Protections Warning temperature and power failure protection The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cooling fans stop spinning, or the power supplies in the projector are failed. - If the WARNING indicator is flashing, it may detect the abnormal temperature inside the projector.
  • Page 7: Maintenance

    Maintenance Cleaning the Filter Filter prevents dust from accumulating on the optical elements inside the projector. Should the filter becomes clogged with dust particles, it will reduce cooling fans’ effectiveness and may result in internal heat buildup and adversely affect the life of the projector. If a “Filter warning” icon appears on the screen, clean the filter immediately. Clean the filter by following the steps below.
  • Page 8: Lamp Replacement

    Maintenance Lamp Replacement When the projection lamp of the projector reaches its end of life, top control the Lamp replacement icon appears on the screen and LAMP REPLACE indicator lights yellow. Replace the lamp with a new one promptly. The timing when the LAMP REPLACE indicator LAMP rePLAce should light is depending on the lamp mode.
  • Page 9: Resetting The Lamp Counter

    Maintenance Resetting the Lamp Counter Be sure to reset the Lamp counter after the lamp is replaced. When the Lamp counter is reset, the LAMP RE- PLACE indicator stops lighting and the Lamp replacement icon disappears. Lamp counter Press the MENU button to display the On-Screen Menu. Use the Point 7 8 buttons to move the red framed pointer to the Setting Menu icon.
  • Page 10: Cleaning

    Maintenance Cleaning After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray.
  • Page 11: Security Function Notice

    Security Function Notice Security Function Disable This projector provides security functions such as "Key lock", "PIN code lock" and "Logo PIN code lock". When the pro- jector has set these security function on, you are required to enter correct PIN code to use the projector. If you do not know the correct PIN code to the projector, the projector can no longer be operated or started.
  • Page 12: Mechanical Disassembly

    Mechanical Disassembly Mechanical disassembly should be made following procedures in numerical or- Screws Expression der. (Type ) mm Diameter x Length Following steps show the basic procedures, therefore unnecessary step may T type M Type be ignored. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.
  • Page 13 Mechanical Disassembly x Main, AV Board, Rear Panel and Fans Board removal 1. Remove the Main board. 2. Remove the Rear panel. 3. Remove AV board. 4. Remove fans (FN901, FN902, FN906). Main board Rear panel (T3x6)(Black)x2 (M2.5x6)x5 AV board (M2.5x6) (T3x6)x2 FN901...
  • Page 14 Mechanical Disassembly c Optical unit, MCI, Buzzer, Temp., Line Filter board,Fans removal 1. Remove the Optical unit. 2. Remove the MCI board. 3. Remove the Battery and Buzzer board. 3-1. Remove Screw (T3x8) and 4 hooks on the duct and then remove the Duct.
  • Page 15 Mechanical Disassembly v Power, Ballast, Lamp Cover Sw Board, Thermal Sw(SW902) removal 1. Remove the Power board. 2. Remove the Ballast board. 3. Remove the Lamp cover switch board and thermal switch (SW902). Isolation sheet (2 sheet) (T3x6) Power board (T3x6)x2 Ballast board Lamp cover...
  • Page 16: Optical Parts Disassembly

    Optical Parts Disassembly Before taking this procedure, remove Cabinet Top , Cabinet Front and Main Board following to the “Mechanical Disas- sembly”. Disassembly requires a 2.0mm hex wrench. z Projection lens disassembly Note: The optical unit should be removed from the cabinet bottom before re- moving the projection lens.
  • Page 17 Optical Parts Disassembly c Relay lens disassembly (M2.5x5)x2 Relay lens Ass'y Spring Relay lens Fig.3 v Polarized glass-in disassembly (M2.5x5)x1 Polarized glass-in Ass'y Film sheet Polarized glass Hooks * Mount the polarized glass as the film at- tached side faces the Fig.4 prism side.
  • Page 18 Optical Parts Disassembly b LCD Panel/Prism Ass’y removal LCD Panel/ (M2.5x4)x2 Prism Ass’y (M3x10) (Bottom side) Fig.5-1 IMPortANt NotIce on Lcd Panel/Prism Ass'y replacement LCD panels used for this model can not be replaced separately. Do not disassemble the LCD Panel/Prism Ass’y. These LCD panels are installed with precision at the factory.
  • Page 19 Optical Parts Disassembly Panel Type Check There are 2 types of LCD Panel/Prism Ass'y for this model. Either L-Type or R-Type LCD Panel/Prism Ass'y is used on the projector. Check which type of LCD Panel/Prism Ass'y is used with the figure below. When replacing the LCD Panel/Prism Ass'y, you need to take "Panel Type Check and Setting"...
  • Page 20 Optical Parts Disassembly n Polarized glass, Pre-polarized glass removal * Mount the polarized glasses as the film attached side faces the LCD panel side. (M2x2) (Green) Pre-Polarized Glass(G) Polarized Glass(G) (red) (M2x2) Pre-Polarized Glass(B) Film Polarized Glass(R) Polarized Glass(B) Fig.6 (Blue) m Optical unit top removal 1.
  • Page 21: Locations And Directions

    Optical Parts Disassembly , Locations and Directions Parts Name When mounting or assembling the optical parts in the opti- cal unit, the parts must be mounted in the specified loca- Integrator lens (OUT) tion and direction as shown in figure below. Prism beam splitter (PBS) Condenser lens (OUT) Dichroic mirror (B)
  • Page 22: Adjustments

    Adjustments Adjustments after Parts Replacement ● : Adjustment necessary ❍ : Check necessary disassembly / replaced Parts Polarized Glass Lcd/ Integrator relay Power Board Main Board Prism Ass’y Lens (out) Lens (out) Contrast Adjustment R-Contrast adjustment ● G-Contrast adjustment ● B-Contrast adjustment ●...
  • Page 23: Optical Adjustments

    Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top following to the “Mechanical Disassembly”. Adjustments require a 2.0mm hex wrench and a slot screwdriver. When you adjust Integrator lens or Relay lens adjustment, you need to disconnect FPC cables of LCD panels on the main board. Optical adjustment requires a 2.0mm hex wrench and a slot screwdriver.
  • Page 24: Integrator Lens Adjustment

    Optical Adjustments Integrator lens adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of integrator lens assy to make color uniformity in white. 1) If the shading appears on the left or right of the screen as shown White Fig.2-1 , loosen 1 screw...
  • Page 25: Relay Lens-Out Adjustment

    Optical Adjustments Relay lens-Out adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of relay lens assy to make color unifor- mity in white. If the shading appears on the left or right of the screen as shown in White Fig.3 , loosen 1 screw...
  • Page 26: Electrical Adjustments

    Electrical Adjustments Service Adjustment Menu Operation to enter the service mode MeNu SeLect button To enter the “Service Mode”, press and hold the for more than 3 seconds. The service menu appears on the screen as follows. to adjust service data MeNu button SeLect button Select the adjustment group no.
  • Page 27: Circuit Adjustments

    Electrical Adjustments Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. WArNING : uSe uV rAdIAtIoN eYe ANd SKIN ProtectIoN durING SerVIcING.
  • Page 28 Electrical Adjustments Gain adjustment [Pc] x Panel Type Check and Setting 1. Enter the service mode. * Before setting, you need to check which type of LCD pan- 2. Receive the 16-step grey scale computer signal with computer1 [rGB] el is placed on the projector according to the item "LCD mode.
  • Page 29 Electrical Adjustments Gain adjustment [component] n Common Center adjustment 1. Enter the service mode. 1. Enter the service mode. 2. Receive the 16-step grey scale 480i-component signal computer2 [component] 2. Receive the 50%-Whole Gray computer signal with with mode. tP35G computer1 [rGB] mode.
  • Page 30 Electrical Adjustments ,50% White adjustment [Video] ⁄0 Keystone Offset adjustment 1. Enter the service mode. After replacing the G-sensor circuit (IC3851, IC1802 2. Receive the 16-step grey scale composite video sig- and peripheral circuit), readjust the Keystone Offset Video[Video] nal with mode.
  • Page 31: Test Points And Locations

    Electrical Adjustments Test Points and Locations MAIN BoArd -31-...
  • Page 32: Service Adjustment Data Table

    Electrical Adjustments Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “✻” are required to readjust fol- lowing to the “Electrical adjustments”. Other items should be used with the initial data value.
  • Page 33 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 162 PreCoast YCbCr 1080i 60Hz 0 - 63 163 PostCoast YCbCr 1080i 60Hz 0 - 63 164 PreCoast YCbCr 1080i 50Hz 0 - 63 165 PostCoast YCbCr 1080i 50Hz 0 - 63 166 PreCoast YCbCr 1035i 0 - 63 167 PostCoast YCbCr 1035i...
  • Page 34 Electrical Adjustments Group/ Item Name Function Initial Range Note Item Group 47 Noise Reduction (Time) Effective only for N.R L1 0 Noise Pixel Range <NSRANGEY> / <NSRANGEUV> 0 - 2 1 Noise Region 0 <NSREGIONY0> / <NSREGIONUV0> 0 - 1023 2 Noise Region 1 <NSREGIONY1>...
  • Page 35 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 13 B-ReferH 1023/1023 0-1023 Scan Direction (Front/Rear) 14 B-ReferL 336/336 0-1023 Scan Direction (Front/Rear) 15 DXOutR 0-1023 16 DXOutG 0-1023 17 DXOutB 0-1023 18 H_Change_Pos 0-256 19 SH_Base 0-4095 20 NRG_Pos 0-128 21 NRG_Width 0-255...
  • Page 36 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 82 G-Min 0-1023 83 G-Mid2 0-1023 84 G-Mid1 0-1023 85 G-Max 0-1023 86 B-Min 0-1023 87 B-Mid2 0-1023 88 B-Mid1 0-1023 89 B-Max 0-1023 90 H-OutPos 0-2047 91 OutAreaLv 0-1023 92 FlickerAdj not used 93 FRC_Bit...
  • Page 37 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 151 R-DCOffset-P9 0-511 152 R-DCOffset-P10 0-511 153 R-DCOffset-P11 0-511 154 R-DCOffset-P12 22 / 22 0-511 155 G-DCOffset-PGain 0-255 156 G-DCOffset-P1 4 / 4 0-511 157 G-DCOffset-P2 0-511 158 G-DCOffset-P3 0-511 159 G-DCOffset-P4 0-511 160 G-DCOffset-P5...
  • Page 38 Default set when the value is set to 10 4 CABLE SW Long Cable 0 - 10 0: Disable, 1: Enable 0:Disable (Sanyo Serial Command Eanble) 5 PW Debug Command Enable 0 - 1 1: Enable (PW Debug Mode) 0:Enable, 1:Disable...
  • Page 39 Electrical Adjustments Group/ Item Name Function Initial Range Note Item Luminance Level 5 Data for Dimmer: Dim 4 DIMMER_CTRL_LEVEL5 0 - 255 Level 5 at the less than the Value Luminance Level 6 Data for Dimmer: Dim 5 DIMMER_CTRL_LEVEL6 0 - 255 Level 6 at the less than the Value Luminance Level 7 Data for Dimmer: Dim 6 DIMMER_CTRL_LEVEL7...
  • Page 40 Electrical Adjustments Group/ Item Name Function Initial Range Note Item Temp. C-A to judge the Temp Error at Normal 14 Temp C-A Warning (Eco) 0-100 (Clogging Det.) 15 Temp A Warning Offset (Temp) 0-100 Offset of Temp Error (Temp.) Error Setting Value is increased XC at the 16 Temp B Warning Offset (Temp) 0-100 below condition...
  • Page 41 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 2 Fan1 Speed Gain 0-255 3 Fan2 Speed Gain 0-255 Additional Fan Speed of Min at Lamp Voltage Down (unit: 0.1V) 4 Fan3 Speed Gain 0-255 5 not used 9999 0-255 Group 257 Fan Dimmer Setting Dimmer Avarage measurement Time...
  • Page 42 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 3 Fine Phase Do Phase Adj after Total Dot Adj. 0 - 1 0: Executes Fine Phase, 1: Not Execute 4 BLKDET Black Level Detection Area 0 - 3 0: Effective All Bit, 5 PHASEMSK Phase Detection Filter 0 - 3...
  • Page 43 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 4 Disp Line 0 ~ 4095 Group 525 YCbCr (720P - 50 ) 0 Total Dots 1980 0 ~ 4095 * Read only 1 Disp Dots 1248 0 ~ 4095 2 H Back Porch 0 ~ 4095 3 V Back Porch...
  • Page 44 Electrical Adjustments Group/ Item Name Function Initial Range Note Item Group 545 RGB Video (720P - 50 ) 0 Total Dots 1980 0 ~ 4095 1 Disp Dots 1246 0 ~ 4095 2 H Back Porch 0 ~ 4095 3 V Back Porch 0 ~ 4095 4 Disp Line 0 ~ 4095...
  • Page 45: Chassis Block Diagrams

    Chassis Block Diagrams Chassis over view PW_TXD/PW_RXD 124,368 IRRCVR1 IRRCVR0 331,164 IC5301 SYNC SEP. <BA7078> IC5031 AUDIO OUTPIT IC5201 <LM4889> PC1/PC2-SW <AN5870> IC5001 AUDIO CONTROL <NJW1141> IC4001 BUFFER AUDIO -45-...
  • Page 46: System Control

    Chassis Block Diagrams System control IC891 INVERTER <MH74LVC> IC3501 <M62334> IC301 IC1802 SCALER <PW190> I/O EXPANDER -46-...
  • Page 47: Lamp Control

    Chassis Block Diagrams Lamp control -47-...
  • Page 48: Audio Circuit

    Chassis Block Diagrams Audio circuit -48-...
  • Page 49: Power Supply & Protection Circuit

    Chassis Block Diagrams Power supply & protection circuit IC651 POWER OSC. <STR-Z2156> IC601 P.F.CONTROL <FA5502> BLAST_AC FAN_ERR IC301 SCALER <PW190> -49-...
  • Page 50: Fan Control Circuit

    Chassis Block Diagrams Fan control circuit TPFANA Q7812 FN903 S15.5V FAN_A D3621 D3613 Q7811 FN904 IC7811 D3622 Q7813 FN905 D3623 TPFANB Q7862 FN901 FAN_B D3626 FN902 D3614 Q7861 IC7861 Q7803 D3627 Q7864 FN906 D3627 Q3601 P_FAIL P_FAIL P_Fail: H Power Error: On FAN_ERR TPFANC Q7842...
  • Page 51: Alarm Circuit

    Chassis Block Diagrams Alarm circuit RECHARGABLE BATTERY -51-...
  • Page 52: Iic Bus Control Circuit

    Chassis Block Diagrams IIC bus control circuit DVI-D DSub15 -52-...
  • Page 53: Network (Mci) Circuit

    Chassis Block Diagrams Network (MCI) circuit -53-...
  • Page 54: Troubleshooting

    Troubleshooting Indicators and Projector Condition Check the indicators for projector condition. Indicators LAMP Projector condition PoWer WArNING rePLAce red/green yellow The projector is off. (The AC power cord is unplugged.) The projector is preparing for stand-by or the projection lamp is being cooled down.
  • Page 55: No Power

    Troubleshooting No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs. Connect the AC cord and press the Power button once and then check the LED indication. - When all of Led indicators are not lighting , the symptom indicates that the primary power supply circuit does not operate properly.
  • Page 56: No Picture

    Troubleshooting No Picture Check following steps. No picture with all of input sources Check signal processing stage and LCD driving stage; Check RGB S&H signals at test points TP35B, TP35G, TP35R1. Check power supply circuit 15.5V and peripheral circuit. Check ICs IC501, IC531, IC561, IC2501, IC2531, IC2561, IC401, IC301 and peripheral circuits.
  • Page 57: No Sound

    Troubleshooting No Sound Check following steps. check if the audio sig- Check IC5001 and peripheral circuit. nal is observed at pins Check 5V_AUDIO, 9V power supply. 10 and 21 of Ic5001. check if the audio sig- Check IC5031, 5V_AUDIO and peripheral circuit. nal is observed at pins 5 Check the Mute signal at pin 1 of IC5031.
  • Page 58: Control Port Functions

    Control Port Functions Scaler I/O Port Functions (PW190) PIN NO. PORT NO. PORT NAME FUNCTION SIGNAL NAME DESCRIPTION PORTD7 DDC_SW3 DDC_SW3 DDC_SW3 VS_MCI V-Sync for MCI VS_MCI V-Sync. Input for MCI PORTC5 ON_3.3V 3.3V Power Drive, Power On: H PORTD6 DDC_SW1 DDC_SW1 DDC_SW1...
  • Page 59: Iic Bus D/A Converter Port Functions (M62334)

    Control Port Functions PIN NO. PORT NO. PORT NAME FUNCTION SIGNAL NAME DESCRIPTION CR_IN CR_IN Compornent Video (CR) Input SCART_CV SCART_CV Composite Video Signal Input for SCART S-Y Signal Input Y_IN Y_IN Compornent Video (Y) Input SMUXIN1 SOG MUX input Ch1 Sync on Green Signal Input SMUXIN0 SOG MUX input Ch0...
  • Page 60: I/O Expander Port Functions (Te7783)

    Control Port Functions I/O Expander Port Functions (TE7783) PIN NO. NAME FUNCTION ACTION I/O_TXD0 For Alarm I/O_AN3 For Alarm I/O_ALART_OUT For Alarm R_AE18 W_R/C_SW L: Wired R/C CARD_IN WAKEUP WAKEUP REST X'TAL IN X'TAL OUT XSTDBYE XSTDBYEN MCI_ON H: MCI ON STANDBY_MCI H: MCI STANDBY POWER_ON_MCI...
  • Page 61: Waveform

    Waveform VIdeo signal <VIdeo> HSYNc signal VSYNc signal HSYNc signal <tPdHS> VSYNc signal <tPdVS> r-S&H signal <tP35r> G-S&H signal <tP35G> B-S&H signal <tP35B> -61-...
  • Page 62: Ic Block Diagrams

    IC Block Diagrams ● AN5870 <Signal Switch, IC5201> ● BA7078 <Sync Separator, IC5301> -62-...
  • Page 63 IC Block Diagrams ● BA9743<ddc control, Ic5751> ● FA5502 <P.F. Control, IC601> -63-...
  • Page 64 IC Block Diagrams ● FA7711 <DC-DC Converter, IC5801> ● HIN202EIB <RS-232C Driver, IC3801> -64-...
  • Page 65 IC Block Diagrams ● L3E06150 <D/A, S/H-LCD Driver, IC501, IC531, IC561> ● L3E07110 <LCD Driver & Gamma Correction, IC401> -65-...
  • Page 66 IC Block Diagrams ● L3E01060 <Level Shift, IC2501, IC2531, IC2561> ● LM4889 <Audio Output, IC5031> -66-...
  • Page 67 IC Block Diagrams ● M62334 <DAC, IC3501> ● NJW1141 <Audio Control, IC5001> -67-...
  • Page 68 IC Block Diagrams ● PW190 <Scaler, IC301> ● Str-Z2156<Power oSc, Ic651> -68-...
  • Page 69 IC Block Diagrams ● TE7783 <Parallel I/O Expander, IC1802> -69-...
  • Page 70: Electrical Parts List

    KM6-XU11000 Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
  • Page 71: Electrical Parts Location

    KM6-XU11000 Electrical Parts List Electrical Parts Location ● Assemblied Boards Temp Board AV Board MCI Board Line Filter Board R/C Board Buzzer Board Lamp Cover SW Board R-Net Board A901 Ballast Board Power Board ● Out Of Circuit Board LF901 FN903 Noise Filter Cooling Fan...
  • Page 72: Electrical Parts List

    KM6-XU11000 Electrical Parts List Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. description Key No. Part No. description 305 002 6729 TR 2SA1179-M6-TB 305 002 6927 TR 2SA1179-M7-TB ASSEMBLIED BOARDS 305 163 1516 TR 2SA1179N-M6-TB 305 173 9618...
  • Page 73 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description C8508 303 342 3313 CERAMIC 0.1U K C8356 303 342 3313 CERAMIC 0.1U K C8357 303 342 3313 CERAMIC 0.1U K C8509 303 342 3313 CERAMIC 0.1U K C8358 303 342 3313...
  • Page 74 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description R8526 301 150 6014 MT-GLAZE 0.000 ZA 1/10W R8325 301 150 5918 MT-GLAZE 10K JA 1/10W R8351 301 150 6014 MT-GLAZE 0.000 ZA 1/10W R8527 301 256 6512 MT-GLAZE 68 JA 1/10W R8528...
  • Page 75 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description RB8355 945 029 5783 R-NETWORK 100X4 1/32W 945 028 0710 R-NETWORK 10KX4 1/16W 945 028 0697 R-NETWORK 100X4 1/16W RB8451 945 029 5783 R-NETWORK 100X4 1/32W RB8356 645 059 2546 R-NETWORK 82X4...
  • Page 76 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description Q602 405 218 6002 TR 2SK3934 LBS1 C618 303 427 1814 MT-POLYEST 0.1U K 450V 305 217 6600 TR 2SK3934 C619 303 298 9612 CERAMIC 0.1U K Q621 305 014 4512 TR 2SC2412K T146 R...
  • Page 77 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description R639 301 259 9015 MT-GLAZE 150K FA 1/2W D652 407 256 3213 DIODE CRF03(TE85L) R641 301 259 9015 MT-GLAZE 150K FA 1/2W D653 307 223 0514 ZENER DIODE 02DZ12Y(TPH3) R642 301 259 9015...
  • Page 78 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description 305 002 0311 TR 2SA1037K T146 R 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S 305 002 0410 TR 2SA1037K T146 S Q1801 305 191 5814 TR 3LN01C-TB-E 305 002 6729 TR 2SA1179-M6-TB...
  • Page 79 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description 305 002 6729 TR 2SA1179-M6-TB 305 163 1615 TR 2SC2812N-L6-TB0 305 173 9816 TR 2SC3928A1R 305 002 6927 TR 2SA1179-M7-TB 305 173 9915 TR 2SC3928A1S 305 163 1516 TR 2SA1179N-M6-TB Q5081 305 014 4512...
  • Page 80 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description 305 173 9717 TR 2SA1235A1F 305 015 8727 TR 2SC2812-L6-TB 305 015 8925 TR 2SC2812-L7-TB Q8752 305 014 4512 TR 2SC2412K T146 R 305 163 1615 TR 2SC2812N-L6-TB0 305 014 4611 TR 2SC2412K T146 S...
  • Page 81 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description IC7841 309 531 6229 IC FA7701V-TE1 C1572 303 276 1911 CERAMIC 22P J IC7861 309 531 6229 IC FA7701V-TE1 C1573 303 276 1911 CERAMIC 22P J IC8002 309 416 6419 IC BA033FP-E2...
  • Page 82 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description C332 303 409 3426 CERAMIC 0.1U K C252 303 409 3426 CERAMIC 0.1U K C253 303 276 1317 CERAMIC 1000P K C333 303 409 3426 CERAMIC 0.1U K C2534 303 409 3426...
  • Page 83 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description C5006 303 409 3426 CERAMIC 0.1U K C371 303 409 3426 CERAMIC 0.1U K C372 303 409 3426 CERAMIC 0.1U K C5007 303 441 9810 CERAMIC 0.01U K C373 303 409 3426...
  • Page 84 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 370 1510 CERAMIC 0.1U K C5201 303 372 7510 CERAMIC 2.2U K 6.3V C5202 303 372 7510 CERAMIC 2.2U K 6.3V C537 303 367 0410 CERAMIC 0.1U K C5203...
  • Page 85 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description C7811 303 314 6212 CERAMIC 2.2U K 303 370 1510 CERAMIC 0.1U K C569 303 367 0410 CERAMIC 0.1U K C7813 303 381 5316 ELECT 100U M 303 370 1510 CERAMIC 0.1U K...
  • Page 86 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description C8704 303 409 3426 CERAMIC 0.1U K R1393 301 225 0213 MT-GLAZE 3.3K JA 1/16W C8705 303 398 4111 ELECT 47U M R1394 301 225 0213 MT-GLAZE 3.3K JA 1/16W C8706...
  • Page 87 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description R303 301 224 9316 MT-GLAZE 1K JA 1/16W R2032 301 224 9019 MT-GLAZE 10K JA 1/16W R2033 301 224 9217 MT-GLAZE 15K JA 1/16W R304 301 224 9316 MT-GLAZE 1K JA 1/16W R2036...
  • Page 88 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description R4861 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R3802 301 225 0213 MT-GLAZE 3.3K JA 1/16W R381 301 263 7420 MT-GLAZE 75 JA 1/16W R4862 301 037 6717 MT-GLAZE 1.2K JA 1 /10W...
  • Page 89 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description R5623 301 102 7618 MT-GLAZE 27 JA R5223 301 224 9316 MT-GLAZE 1K JA 1/16W R5224 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R5625 301 198 7912 MT-GLAZE 47 JA R5226...
  • Page 90 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description R7859 301 224 9316 MT-GLAZE 1K JA 1/16W R5863 301 225 0213 MT-GLAZE 3.3K JA 1/16W R5864 301 294 2613 MT-GLAZE 4.7K FA 1/16W R7863 301 224 9415 MT-GLAZE 1M JA 1/16W R5866...
  • Page 91 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description R9622 301 225 1210 MT-GLAZE 4.7K JA 1/16W R8712 301 224 9019 MT-GLAZE 10K JA 1/16W R8713 301 224 9019 MT-GLAZE 10K JA 1/16W R9623 301 224 9019 MT-GLAZE 10K JA 1/16W R8714...
  • Page 92 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description 945 037 0831 R-NETWORK 47X4 1/16W L4001 945 086 7577 FILTER,EMI 400MHZ RB426 945 036 0986 R-NETWORK 47X4 1/32W L4002 945 086 7577 FILTER,EMI 400MHZ 945 037 0831 R-NETWORK 47X4 1/16W L4003...
  • Page 93 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description D4001 307 223 1115 ZENER DIODE 02DZ6.2Y(TPH3 K40A 645 089 7702 SOCKET,D-SUB 15P D4002 307 223 1115 ZENER DIODE 02DZ6.2Y(TPH3 K40B 945 078 1613 SOCKET,DIN 8P D4041 307 223 1115 ZENER DIODE 02DZ6.2Y(TPH3...
  • Page 94 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description RESISTOR SW8752 910 011 4433 SWITCH,PUSH SW8753 910 011 4433 SWITCH,PUSH R4831 301 225 8110 MT-GLAZE 10 JA 1/16W SW8754 910 011 4433 SWITCH,PUSH R4832 301 225 8110 MT-GLAZE 10 JA 1/16W R4833...
  • Page 95 KM6-XU11000 Electrical Parts List Key No. Part No. description Key No. Part No. description REMOTE CONTROL 645 089 0581 ASSY,REMOCON CXVJ 910 319 1820 RC-BATTERY LID-CXSP AC CORD 945 064 6363 CORD,POWER-3.0MK,US 945 054 1156 CORD,POWER-3.0MK 945 054 1148 CORD,POWER-3.138MK MISCELLANEOUS 645 089 5203 DISC,CD-ROM(KM6A V1.0)
  • Page 96: Mechanical Parts List

    KM6-XU11000 Mechanical Parts List Cabinet Parts Location -96-...
  • Page 97: Optical Parts Location

    KM6-XU11000 Mechanical Parts List Optical Parts Location Integrator Lens-In (Integrator-In) Relay Lens-Out (Relay-out) -97-...
  • Page 98 KM6-XU11000 Mechanical Parts List Polarized Glass-In (Polarized-in-R) (Polarized-in-G) (Polarized-in-B) Projection Lens (Projection) -98-...
  • Page 99 KM6-XU11000 Mechanical Parts List Prism/LCD Panel Assy (Green) L02-4 L02-2 (red) L02-5 L02-1 L02-3 (Blue) (Prism/LCD panel Ass'y) -99-...
  • Page 100 KM6-XU11000 Mechanical Parts List In the Optical Unit -100-...
  • Page 101: Mechanical Parts List

    KM6-XU11000 Mechanical Parts List Mechanical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. description Key No. Part No. description CABINET PARTS 945 088 7902 DICHROIC MIRROR (B) 610 331 6413 ASSY,STAND LEG-KM6A 945 088 7919 DICHROIC MIRROR (G) 610 331 6833...
  • Page 102 SANYo electric co., Ltd. (KM6A) Nov. 2006 DC 350 Printed in Japan...
  • Page 103: Diagrams & Drawings

    Diagrams & Drawings Schematic Diagrams Printed Wiring Board Drawings Model Chassis No. PLC-XU110 KM6-XU11000 these schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. KM6-Xu11000, model PLc- Xu110. File with the service manual No. SM5110822-00...
  • Page 104: Parts Description And Reading In Schematic Diagram

    KM6-XU10000 Parts description and reading in schematic diagram 1. The parts specification of resistors, capacitors and resistor reading coils are expressed in designated code. Please check Example 1/2 D J 10K B the parts description by the following code table. 2.
  • Page 105 KM6-XU10000 Pin description of diode, transistor and IC ● diode ● transistor/Fet ● Ic...
  • Page 106: Note On Soldering

    Note on Soldering do not use solder containing lead. Solder This product has been manufactured using lead-free Use solder with the metal content and composition ratio solder in order to help preserve the environment. by weight given in the table below. Do not use solders Because of this, be sure to use lead-free solder which do not meet these conditions.
  • Page 107 Schematic Diagrams PROJECTION LENS 1AV4Z10B33200 K8302 J10RL300G A901A 1AA4W POWER 380V 47701 LAMP LP900 BALLAST BALLAST SW902 PTH651 PTH652 POWER FACTOR CORRECTION S10B5540N DHXAVB026G C650 K6AC R650 (TERMOSTAT_SW) (T601,Q601,Q602,D604,IC601) (100°C) J10B1010N 25KK 1/10GJ 9.1KC 0.1GQ K6AC_1A K6AC_1B Q652 A901 METAL Q651 D654 FB601...
  • Page 108 D8161 IC211 RB521S-30G TO PW RB221 D8163 L8161 R1EB3304G 1%%oOE 02DZ6.2YG L26B0120G ;R1JA3304G 5VDVI 5VDDC GD[0] GD_A[0] GB[0] D8162 GD[1] GD_A[1] RB521S-30G GB[1] C8161 GB[2] K10A_8 6.3KK10MB GD[2] DVI_V ;6.3KK10BA GD_A[2] GB[3] K10A_28 GD[3] DVI_H L8004 GD_A[3] RB222 L26B0120G C261 C251 R1EB3304G 16KK0.1MN...
  • Page 109 S3.3VPW IC1351 R357 R358 TC7WBD125AF SDATA S3.3VPW R1351 R1352 TO GAMMA,S/H 1/16GJ10KA 1/16GJ10KA IC401 R1354 R1353 1/16GJ3.3KA 1/16GJ3.3KA SCL2_5V TO HDCP-ANALOG DDC DRIVER SDA2_5V C1351 BUS-SW 16KK0.1MN DCLK DB[0-9] DG[0-9] DR[0-9] GR[0-7] IC1371 GG[0-7] GB[0-7] TC7WBD125AF CK_MCI C1371 16KK0.1MN HS_MCI R1376 VS_MCI 1/16GJ4.7KA...
  • Page 110 POWER for MCI S15.5V Q5711 (RTQ025P02-TR) C5771 25EM 473T T5711 C5776 IMZ1AG MC_S3.3V KK8200MN R5772 1/16GJ330A J11CY300G R5771 1/16GJ51A C5756 16KK0.1MN K8V_1 C5760 R5756 R5757 KK4700MN 1/16GJ62KA S3.3V_MCI C5701 1/16GJ39KA 25KK4.7BB R5759 C5758 C5757 1/16GJ9.1KA KK2200MN R5755 K8V_4 10KK0.22MN 1/10GZ0C R5758 1/16GJ9.1KA TO MCI UNIT...
  • Page 111 R3509 C3508 1/10GZ0.0 25EM 473T 15V_PB 15V_PNL R2516 1/16GZ0A C3509 25KK1BB C3500 DB_DIRX DB_ENBY2 25EM K35B 473T J11EA365G DB_FRP FROM IC401 DB_ENBY1 (7110) TE3501 FROM IC401(7110) J30B1640G DB_SHCLK DB_CLY DB_XFR DB_DY C3501 C515 16KK0.1MN LCCOM 16KK0.1MN R520 R2517 C3502 K35B35 C516 VDDY 1/10GZ0.0...
  • Page 112 FAN_A FAN_B FAN_C R6863 Q6846 1/16GJ 2SA1203Y 1.5KA EXHAUST EXHAUST EXHAUST INTAKE R6864 1/16GJ G-PANEL R-PANEL FRONT LAMP POWER LAMP B-PANEL 4.7KA S1.8VPW FN906 FN901 FN902 FN903 FN904 FN905 FN907 R6865 Q6847 52X15mm 60X25mm 60X15mm 1/16GJ R6866 1/16GJ 4.7KA J10EG D6831 LAMP REPLACE(Y) J10EG J10EG...
  • Page 113 K8302 K8301 J10RL800G J10RL300G MAIN IC8302 5V_IN 3.3V_IN PQ015EZ01 C8342 25KZ C8339 3.3V_IN 6.3VM100E TP1.5V L8312 3.3V 1.5V L26B2770G L8311 MURATA L26B3460G 1 2 3 4 5 D8305 BLM21PG221SGPT 1SS355 TDK(JPN) ;1SS352G TP5V MPZ2012S331AT C8338 D8304 C8344 1SS355 25KK0.1GQ ;1SS352G D8301 6.3KM10GMB 1SS355...
  • Page 114 NO DATA SCH_KM6A...
  • Page 115 Printed Wiring Board Diagrams ! cAutIoN LINe FILter ( SIde:A) LINe FILter (SIde:B) This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time.
  • Page 116 MAIN (SIde:A) r-Net (SIde:A) BUZZER R9654 R9659 R9664 R9669 “K2100” R9653 R9658 R9663 R9668 TEMP. R9652 R9657 R9662 R9667 “K48E” R9651 R9656 FB3623 R9883 R9882 1AA4B10C5590A R9661 R9666 FN906 FB9652 R9620 R9612 A SIDE(1st Reflow) R9613 C9602 K9651 A30C5 R5622 R4866 A30C5 1AA4B10C5820A...
  • Page 117 MAIN (SIde:B) BuuZZer (SIde:B) POWER LAMP BALLAST R-NET “K6R” UNIT “K9651” 1AA4B10C5600B A SIDE Q9602 R9626 R9622 R8773 D8713 Q8753 R8779 R8778 IC9602 D8704 R9621 R9604 IC2100 D3624 FB606 C5617 FB603 Q684 C5618 C5616 FB609 R689 FB607 FB602 MAIN L6801 C5608 R8731 C8705...
  • Page 118 PoWer (SIde:A) PoWer (SIde:B) C611 C683 C685 R684 C681 T601 C683 C691 C611 C685 L616 L611 1AA4B10C5660A T602 L614 R679 B SIDE D681 D682 D682 D681 FB601 L603 L603 T601 FB601 MAIN A30C5 “K8R” R648 R650 PC602 Q602 Q601 Q601 Q602 D654 D604...

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