Rear Disc Brake Pads - 16 Wheels; Rear Disc Brake Pads - 15 Wheels; Rear Disc Brake Pads With Dual Rear Wheels; Removal - Rear (Drw) - Mercedes-Benz 2005 Sprinter Service Manual

5 - 10 BRAKES - BASE
BRAKE PADS/SHOES (Continued)
Fig. 6 REAR DISC BRAKE PADS - 16 WHEELS
1 - AXLE
2 - RETAINING SPRING
3 - OUTBOARD PADS
4 - INBOARD PAD
5 - DISC BRAKE CALIPER
6 - WEAR INDICATOR
7 - GUIDE PIN
8 - DUST CAP
(6) Fold the top section of the brake caliper up
(Fig. 7).
(7) Remove the pads (Fig. 7).
Fig. 7 REAR DISC BRAKE PADS - 15 WHEELS
1 - CALIPER GUIDE PIN
2 - DISC BRAKE CALIPER
3 - CALIPER ADAPTER
4 - DISC BRAKE PADS
5 - RETAINING SPRING
6 - WEAR INDICATOR

REMOVAL - REAR (DRW)

(1) Unscrew the cap from the brake fluid reservoir.
(2) Raise and support the vehicle.
(SRW)
(SRW)
(3) Remove the rear wheels (Refer to 22 - TIRES/
WHEELS/WHEELS - INSTALLATION).
(4) Remove the wear indicator cable and the wear
indicator (Fig. 8).
NOTE: Seal off the line ends and connection
threads in the brake calipers with plugs. Also check
brake hoses for signs of cracks.
(5) Remove the brake caliper guide pins (Fig. 8).
(6) Remove the brake caliper from the caliper
adapter (Fig. 8).
(7) Remove the retaining spring (Fig. 8).
(8) Remove the pads (Fig. 8).
Fig. 8 REAR DISC BRAKE PADS WITH DUAL REAR
1 - WEAR INDICATOR
2 - GUIDE PIN/BOLT
3 - DISC BRAKE CALIPER
4 - RETAINING SPRING
5 - DISC BRAKE PADS
6 - CALIPER ADAPTER

INSTALLATION

INSTALLATION - FRONT (SRW)

(1) Install the brake pads (Fig. 4).
(2) Install the wear indicator cable and the wear
indicator (Fig. 4). Tighten to 10 N·m (89 in. lbs.).
NOTE: Do not install the brake hose twisted and
ensure freedom of movement.
(3) Install the brake caliper to the brake caliper
adapter (Fig. 4). Tighten the guide bolt to 25 N·m
(221 in. lbs.).
(4) Bleed the brake system.
(5) Check the brake system for any leaks.
(6) Install the front wheels.
(7) Lower the vehicle.
WHEELS
VA