Radiator Assembly; Installation - Mercedes-Benz 2005 Sprinter Service Manual

VA
RADIATOR (Continued)
1 - COOLANT HOSE
2 - SENSOR HARNESS CONNECTOR
3 - HYDRAULIC HOSE
4 - CHARGE AIR HOSE
5 - HYDRAULIC HOSE
6 - RUBBER GROMMET
7 - COOLANT HOSE
(15) Detach coolant hose at bottom right of radia-
tor (Fig. 9).
(16) Detach transmission cooler lines (Fig. 9).
(17) Remove the radiator trim from the left and
right (Fig. 9).
(18) Lift the radiator assembly up and out of the
rubber grommets (Fig. 9).
(19) Remove top radiator trim.
(20) Take off charge air cooler together with cool-
ing loop of the steering at the radiator (Fig. 10).
(21) Remove bottom radiator trim (Fig. 10).
(22) Detach coolant hose at radiator.
(23) Detach coolant pipe together with coolant
hose at the fan shroud.
(24) Remove radiator fan shroud (Fig. 10).

INSTALLATION

(1) Install fan shroud to radiator (Fig. 10).
(2) Attach coolant pipe with hoses to fan shroud
(Fig. 10).
Fig. 9 RADIATOR ASSEMBLY
8 - ATF LINE
9 - LEFT RADIATOR TRIM PANEL
10 - RIGHT RADIATOR TRIM PANEL
11 - RADIATOR
12 - ATF LINE
13 - COOLANT HOSE
14 - COOLANT RESERVOIR
(3) Attach coolant hose at radiator (Fig. 10).
(4) Install bottom radiator trim (Fig. 10).
(5) Install charge air cooler along with cooling loop
of the power steering, to radiator (Fig. 10).
(6) Install radiator assembly into the rubber grom-
mets (Fig. 9).
(7) Install both right and left side radiator trim
panels (Fig. 9).
(8) Attach the transmission cooler lines (Fig. 9).
(9) Attach coolant hose to the bottom right of the
radiator (Fig. 9).
(10) Attach both power steering hydraulic lines
(Fig. 9).
(11) Connect coolant level sensor electrical connec-
tor (Fig. 9).
(12) Connect coolant hoses to the coolant reservoir,
radiator and water pump (Fig. 9).
(13) Attach air intake pipe at the body.
(14) Attach charge air hose at air intake.
(15) Attach charge air hose at turbocharger.
ENGINE 7 - 17