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FM TRANSCEIVER
FT-2800M
Technical Supplement
©2003 VERTEX STANDARD CO., LTD.
Introduction
This manual provides technical information necessary for servicing the FT-2800M FM Transceiver.
Servicing this equipment requires expertise in handling surface-mount chip components. Attempts by non-qualified per-
sons to service this equipment may result in permanent damage not covered by the warranty, and may be illegal in some
countries.
Two PCB layout diagrams are provided for each double-sided circuit board in the Transceiver. Each side of is referred to
by the type of the majority of components installed on that side ("leaded" or "chip-only"). In most cases one side has only
chip components, and the other has either a mixture of both chip and leaded components (trimmers, coils, electrolytic
capacitors, ICs, etc.), or leaded components only.
While we believe the technical information in this manual to be correct, VERTEX STANDARD assumes no liability for
damage that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out
any inconsistencies in the technical information would be appreciated.
Specifications..................................................... 2
Block Diagram .................................................. 5
Circuit Description .......................................... 7
Alignment .......................................................... 9
EH014N90A
PWR
MHz
REV
LOW
Contents
Board Unit
µCOM Unit /RF Unit Circuit Diagram .......................... 13
µCOM Unit Parts Layout .............................................. 15
µCOM Unit Parts List ................................................... 17
RF Unit Parts Layout ..................................................... 21
RF Unit Parts List .......................................................... 23
VERTEX STANDARD CO., LTD.
4-8-8 Nakameguro, Meguro-Ku, Tokyo 153-8644, Japan
VERTEX STANDARD
US Headquarters
10900 Walker Street, Cypress, CA 90630, U.S.A.
International Division
8350 N.W. 52nd Terrace, Suite 201, Miami, FL 33166, U.S.A.
YAESU EUROPE B.V.
P.O. Box 75525, 1118 ZN Schiphol, The Netherlands
YAESU UK LTD.
Unit 12, Sun Valley Business Park, Winnall Close
Winchester, Hampshire, SO23 0LB, U.K.
VERTEX STANDARD HK LTD.
Unit 5, 20/F., Seaview Centre, 139-141 Hoi Bun Road,
Kwun Tong, Kowloon, Hong Kong
D/MR
(Schematics, Layouts & Parts)
1

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Summary of Contents for Yaesu FT-2800M

  • Page 1: Table Of Contents

    D/MR Introduction This manual provides technical information necessary for servicing the FT-2800M FM Transceiver. Servicing this equipment requires expertise in handling surface-mount chip components. Attempts by non-qualified per- sons to service this equipment may result in permanent damage not covered by the warranty, and may be illegal in some countries.
  • Page 2: Specifications

    Specifications General Frequency Range: Tx 144 - 146 MHz or 144 - 148 MHz Rx 144 - 146 MHz or 137 - 174 MHz Channel Step: 5/10/12.5/15/20/25/50/100 kHz Standard Repeater Shift: ±600 kHz Frequency Stability: Better than ±10 ppm [–4 °F to +140 °F (–20 °C to +60 °C)] Modes of Emission: F2/F3 Antenna Impedance:...
  • Page 3: Exploded View & Miscellaneous Parts

    Exploded View & Miscellaneous Parts S8002057 CASE-MAIN S8002055 PLATE-EARTH µCOM Unit S8002056 REFLECTOR Â S8002060 FILTER-LCD Â S8002061 Â CONNECT-LCD S8101435 CABLE Â S8101434 (with BLADE FUSE) S8002062 BUTTON S8002064 SPACER S8002059 CASE-FRONT S8101433 SPEAKER S8002052 RF ASSY KNOB-VOL S8002063 CAP-SP Ã...
  • Page 4 Exploded View & Miscellaneous Parts Note...
  • Page 5: Block Diagram

    Block Diagram...
  • Page 6 Block Diagram Note...
  • Page 7: Circuit Description

    Circuit Description Reception and transmission are switched by “RX” and The 2nd local in the IF-IC is produced from crystal X302 “TX” lines from the microprocessor unit (MPU). The re- (21.250 MHz), and the 1st IF is converted to 450 kHz by ceiver uses double-conversion superheterodyne circuitry, the 2nd mixer and stripped of unwanted components by with a 21.7 MHz 1st IF and 450 kHz 2nd IF.
  • Page 8 Circuit Description Transmitter C318 and C324 and is rectified by D302 (1SS321). The speech signal from the microphone is delivered via The resulting DC is fed through Automatic Power Con- the MIC Jack to the RF Unit; after passing through Q315 troller Q309 (UMT1N), Q312 (DTC114), and Q311 (NJM2902V) which consists of amplifier, pre-emphasis, (2SB1197) to transmitter RF amplifier Q305 and is used...
  • Page 9: Alignment

    Alignment Introduction and Precautions Required Test Equipment The FT-2800M has been carefully aligned at the factory The following test equipment (and thorough familiarity for the specified performance at the 144 MHz amateur with its correct use) is necessary for complete realign- band.
  • Page 10 Entering the Alignment mode PLL VCO 1. Connect the DC voltmeter to TP-RVC on the RF Unit. Alignment of the FT-2800M is performed using a front- 2. Tune the frequency to 146.000 MHz. panel software-based procedure. To perform alignment 3. Adjust L330 on the RF Unit for 1.5 V on the DC volt- of the transceiver, it must first be placed in the “Align-...
  • Page 11 Alignment 7. Press and hold the [ MHz ] key for one second to exit 9. Inject a 146.050 MHz signal at a level of –5 dBµ (with 1 kHz modulation @ ±3.5 kHz deviation) from the to the normal operation. RF Signal Generator.
  • Page 12 Alignment the new setting, then press and hold the [ MHz ] key the new setting, then press and hold the [ MHz ] key for one second to exit to the normal operation. for one second to exit to the normal operation. TX Deviation (MODWFM/MODNFM) CTCSS TX Deviation (TONE W/TONE N) 1.
  • Page 13: Μcom Unit /Rf Unit Circuit Diagram

    µCOM Unit /RF Unit Circuit Diagram 7.33V 3.88V 7.58V (0V) (0V) (0V) 7.93V HI(65W):13.79V(13.31V) HI(65W):13.79V(13.23V) (0V) M(25W):13.79V(13.56V) M(25W):13.79V(13.49V) L2(10W):13.79V(13.74V) L2(10W):13.79V(13.58V) (0V) 5.1V 2.09V L1(5W):13.79V(13.55V) 0.96V 2.94V L1(5W):13.79V(13.66V) (0V) (0V) (0V) (0V) 0.36V 1.98V (0V) 0.65V (0V) (0V) 2.45V (0V) (0V) 1.95V 1.82V 1.82V...
  • Page 14 µCOM Unit /RF Unit Circuit Diagram Note...
  • Page 15: Μcom Unit Parts Layout

    µCOM Unit Parts Layout 2SJ144Y (VY) R1150H006B (Q101, 107, 135) (Q116) 1SS302 (C3) NJM2902V (Q102) (D101, 102, 116, 118) DTC144EU (26) DAP202U (P) (Q103, 104, 130, 136, 137) (D104, 105) Side A NJM2904V (Q105) BU4094BCFV (Q106, 109) 2SC4617R (BR) (Q110, 111, 115, 130, 132) CAT24WC64JI (Q112) Side B...
  • Page 16 µCOM Unit Parts Layout Note...
  • Page 17: Μcom Unit Parts List

    µCOM Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR PCB with Components S8101442 A2 (USA) C101 CHIP CAP. GRM188B11A105KA61D S8101390 C102 CHIP CAP. 0.1uF GRM39B104K16PT K22124805 C103 CHIP CAP. 0.015uF GRM188B11H221KD01D S8101391 C104 CHIP CAP.
  • Page 18 µCOM Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR Q101 TRANSISTOR 2SJ144Y TE85R G3701447Y Q102 NJM2902V-TE1 G1091679 Q103 TRANSISTOR DTC144EU T106 G3070041 Q104 TRANSISTOR DTC144EU T106 G3070041 Q105 NJM2904V-TE1 G1091677 Q106 BU4094BCFV-E2 G1093527 Q107 TRANSISTOR 2SJ144Y TE85R...
  • Page 19 µCOM Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R181 CHIP RES. 1/16W RMC1/16 103JATP J24185103 R182 CHIP RES. 1/16W RMC1/16 103JATP J24185103 R183 CHIP RES. 4.7K 1/16W RMC1/16 472JATP J24185472 R184 CHIP RES. 1/16W RMC1/16 103JATP J24185103...
  • Page 20 µCOM Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR Note...
  • Page 21: Rf Unit Parts Layout

    RF Unit Parts Layout 2SB1197K (AH) 2SK3075 (Q303, 307) (Q313) 2SC5006 (24) DTC144EU (26) (Q320, 322, 323) (Q304, 324) RD70HVF1 DTA114EU (14) (Q306) (Q325, 326) LA4425A KIA7808API (Q337) (Q305) Side A...
  • Page 22 RF Unit Parts Layout 2SB1184 DTC114TUA (04) 2SA1586GR (SG) (Q301) (Q312) (Q328) 2SA1588Y (ZY) (Q332, 336) RD00HVS1 LV2105V DTC144EU (26) (Q314) (Q333) (Q302, 344, 345) UMT1N (T1) NJM2902V TA31136FN (Q309) (Q315) (Q334) UMX2N NJM78L05UA (8C) 3SK240 (UN) (Q338) (Q310) (Q316, 321) 2SB1197K (AH) 1SS312 M62364FP...
  • Page 23: Rfunit Parts List

    RFUnit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR PCB with Components S8101438 A2 (USA) C301 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C302 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C303 CHIP CAP. 15pF 500V GRM42-6CH150J500PT K22271217 C305 CHIP CAP.
  • Page 24 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C389 CHIP CAP. 100pF GRM39CH101J50PT K22174235 C390 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C391 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C393 AL.ELECTRO.CAP. 10uF MV16VC10MD55 S8101398 C394 CHIP CAP.
  • Page 25 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C475 AL.ELECTRO.CAP. 47uF MV16VC47MF55 S8101400 C476 AL.ELECTRO.CAP. 10uF MV16VC10MD55 S8101398 C477 CHIP CAP. 10pF GRM39CH100D50PT K22174211 C478 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C480 CHIP CAP. 100pF GRM39CH101J50PT K22174235...
  • Page 26 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR D319 DIODE UDZS TE-17 5.6B G2070910 D322 DIODE HVC350B-TRF G2070596 D323 DIODE HVC350B-TRF G2070596 D324 DIODE HVC350B-TRF G2070596 D325 DIODE HVC350B-TRF G2070596 D326 DIODE 1SV282(TPH3) G2070778 D327...
  • Page 27 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR Q325 TRANSISTOR DTA114EU T106 G3070083 Q326 TRANSISTOR DTA114EU T106 G3070083 Q327 TRANSISTOR 2SC4215Y TE85R G3342157Y Q328 TRANSISTOR 2SA1586GR TE85R G3115867G Q329 TRANSISTOR 2SC4116GR TE85R G3341167G Q330 TRANSISTOR...
  • Page 28 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R366 CHIP RES. 1/16W RMC1/16 473JATP J24185473 R367 CHIP RES. 1/16W RMC1/16 105JATP J24185105 R369 CHIP RES. 1/16W RMC1/16 105JATP J24185105 R370 CHIP RES. 1/16W RMC1/16 150JATP J24185150...
  • Page 29 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R458 CHIP RES. 1/16W RMC1/16 105JATP J24185105 R460 CHIP RES. 1/16W RMC1/16 105JATP J24185105 R461 CHIP RES. 1/16W RMC1/16 103JATP J24185103 R462 CHIP RES. 3.9k 1/16W RMC1/16 392JATP...
  • Page 30 RF Unit Parts List Note DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR...
  • Page 32 Copyright 2003 VERTEX STANDARD CO., LTD. All rights reserved No portion of this manual may be reproduced without the permission of VERTEX STANDARD CO., LTD. Printed in Japan.

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