Table of Contents

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40/ 38GRQ
High- Wall Ductless Split System
Sizes 009 to 018

TABLE OF CONTENTS

SAFETY CONSIDERATIONS

INTRODUCTION

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SPECIFICATIONS
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WIRING
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SAFETY CONSIDERATIONS
Installing, starting up, and servicing air- conditioning equipment
can be hazardous due to system pressures, electrical components,
and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should
install, start- up, and service this equipment.
Untrained personnel can perform basic maintenance functions such
as cleaning coils. All other operations should be performed by
trained service personnel.
When working on the equipment, observe precautions in the literature
and on tags, stickers, and labels attached to the equipment.
Follow all safety codes. Wear safety glasses and work gloves. Keep
quenching cloth and fire extinguisher nearby when brazing. Use
care in handling, rigging, and setting bulky equipment.
Read this manual thoroughly and follow all warnings or cautions
included in literature and attached to the unit. Consult local building
codes and National Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety- alert symbol
When you see this symbol on the unit and in instructions or manuals,
be alert to the potential for personal injury.Understand these signal
words: DANGER, WARNING, and CAUTION. These words are
used with the safety- alert symbol. DANGER identifies the most
serious hazards which will result in severe personal injury or death.
WARNING signifies hazards which could result in personal injury or
death. CAUTION is used to identify unsafe practices which may
result in minor personal injury or product and property damage.
NOTE is used to highlight suggestions which will result in enhanced
installation, reliability, or operation.
Service Manual
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1
ELECTRICAL SHOCK HAZARD
1
Failure to follow this warning could result in personal
2
injury or death.
3
Before installing, modifying, or servicing system, main
4
electrical disconnect switch must be in the OFF
5
position. There may be more than 1 disconnect switch.
7
Lock out and tag switch with a suitable warning label.
7
8
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12
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15
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18
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EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe
in the ground. If any section of pipe is buried, there must be
a 6 in. (152 mm) vertical rise to the valve connections on
the outdoor units. If more than the recommended length is
buried, refrigerant may migrate to the cooler buried section
during extended periods of system shutdown. This causes
refrigerant slugging and could possibly damage the
compressor at start- up.
INTRODUCTION
This Service Manual provides the necessary information to service,
repair, and maintain the 38- 40GR family of Puron air conditioners
and heat pumps. Section 2 of this manual is an appendix with data
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required to perform troubleshooting. Use the Table of Contents to
locate a desired topic.
WARNING
WARNING
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors. Pressurized
mixtures of air or gases containing
oxygen can lead to an explosion.
CAUTION

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Summary of Contents for Carrier 38GRQB12-3

  • Page 1 40/ 38GRQ High- Wall Ductless Split System Sizes 009 to 018 Service Manual TABLE OF CONTENTS WARNING PAGE SAFETY CONSIDERATIONS ......ELECTRICAL SHOCK HAZARD INTRODUCTION .
  • Page 2: Model / Serial Number Nomenclature

    MODEL / SERIAL NUMBER NOMENCLATURES INDOOR UNIT 40= FAN COIL UNIT VOLTAGE GR = MODEL 3 = 208/230 - 1 - 60 SYSTEM TYPE Q = HEAT PUMP MAXIMUM NUMBER OF FAN COIL UNITS THAT CAN BE CONNECTED TO THE OUTDOOR UNIT NOT USED B=1:1 INDOOR FAN COIL TYPE...
  • Page 3: Standard Features And Accessories

    STANDARD FEATURES AND ACCESSORIES INDOOR UNITS Ease Of Installation Mounting Brackets Low Voltage Controls Comfort Features Microprocessor Controls Automatic Horizontal Air Sweep Air Direction Control Auto Restart Function Cold Blow Protection On Heat Pumps Freeze Protection Mode On Heat Pumps Turbo Mode Silence Mode Auto Changeover On Heat Pumps...
  • Page 4: Specifications

    SPECIFICATIONS - HEAT PUMP UNITS (GRQ SERIES) Size Outdoor Model 38GRQB09- - - 3 38GRQB12- - - 3 38GRQB18- - - 3 System Indoor Model (White) 40GRQB09H- - 3 40GRQB12H- - 3 40GRQB18H- - 3 Indoor Model (Gray) 40GRQB09B- - 3 40GRQB12B- - 3 40GRQB18B- - 3 Cooling Rated Capacity...
  • Page 5: Dimensions

    DIMENSIONS - INDOOR Fig. 2 – Indoor unit Model  09/12K 37 4/5 12 3/5 2 1/6  37 4/5 12 3/5 2 3/4...
  • Page 6 DIMENSIONS - OUTDOOR Fig. 3 – Dimensions Fig. 4 – Dimensions Fig. 5 – Dimensions Fig. 6 – Dimensions Operating Operating Model W in (mm) D in (mm) H in (mm) L1 in (mm) L2 in (mm) Weight lb (kg) Weight lb (kg) 30.7 (780) 9.8 (250)
  • Page 7: Clearances

    CLEARANCES - INDOOR CEILING 6" (0.15m) min. 5" 5" (0.13m) (0.13m) min. min. (1.8m) FLOOR Fig. 7 – Indoor Unit Clearance CLEARANCES - OUTDOOR Air-inlet Air-outlet Fig. 8 – Outdoor Unit Clearance Minimum Value UNIT in. (mm) 24 (609) 24 (609) 24 (609) 4 (101) 4 (101)
  • Page 8: Wiring

    WIRING CAUTION Recommended Connection Method for Power and Communication Wiring (To minimize communication wiring EQUIPMENT DAMAGE HAZARD interference) Failure to follow this caution may result in equipment Power Wiring: damage or improper operation. The main power is supplied to the outdoor unit. The field supplied S Wires should be sized based on NEC and local codes.
  • Page 9: Wiring Diagrams

    WIRING DIAGRAMS Symbol Symbol Color Symbol Symbol Color Symbol Name White Green Jumper Cap Yellow Brown COMP Compressor Blue Grounding wire YEGN Yellow/Green Black Violet Orange NOTE: Jumper cap is used to determine fan speed and the swing angle of the horizontal louver of this model. Indoor Unit Fig.
  • Page 10 Outdoor unit Fig. 11 – Sizes 09 - 12...
  • Page 11 Fig. 12 – Size 18 NOTE: These wiring diagrams are subject to change without notice. Refer to the one supplies with the unit. Interface of neutral wire Interface of DC motor Interface of WIFI Display interface Interface of Interface of left Interface of live wire Up and Down swing 3 communication wire for...
  • Page 12: Refrigeration System Diagram

    REFRIGERATION SYSTEM DIAGRAM GAS SIDE 3-WAY VALVE 4-Way valve Discharge HEAT EXCHANGE (EVAPORATOR) Accumlator Suction COMPRESSOR HEAT EXCHANGE (CONDENSER) Intercooler LIQUID SIDE Electron Strainer Strainer Strainer Capillary Strainer 2-WAY VALVE expansion valve COOLING HEATING Fig. 13 – Refrigeration System Diagrams Connection pipe specification: Liquid: ¼”...
  • Page 13: Refrigerant Lines

    REFRIGERANT LINES SYSTEM EVACUATION AND CHARGING General refrigerant line sizing: 1 The 40GRQ/ 38GRQ units are shipped with a full charge of CAUTION R410A refrigerant. All charges, line sizing, and capacities are based on runs of 25 ft (7.6 m). For runs over 25 ft (7.6 m), consult the long- line section on this page for proper charge UNIT DAMAGE HAZARD adjustments.
  • Page 14: Control System

    CONTROL SYSTEM Deep Vacuum Method The deep vacuum method requires a vacuum pump capable of The 40GRQ/ 38GRQ unit is equipped with a microprocessor pulling a vacuum of 500 microns and a vacuum gage capable of control to perform two functions: accurately measuring this vacuum depth.
  • Page 15: Sequence Of Operation

    MODES OF OPERATION Compressor Preheating Function The compressor crankcase heater will activate if: COOLING MODE — The outdoor ambient temperature, T4, is lower than 37_F In this mode, the system cools and dries the room air with the fan (3_C) and power has been recently supplied to the machine. running continuously, either at a selected fan speed or Auto fan —...
  • Page 16: Heating Mode

    HEATING MODE Auto Mode in Heating Mode In heating mode, When the fan speed is set to Auto, the fan will In this mode, the system heats the room air with the indoor fan run at a speed determined by the microprocessor based on the running at either the selected speed or on Auto.
  • Page 17: Forced Operation Function

    FORCED OPERATION FUNCTION For 9K, 12K models: When the machine is off, pressing the manual button carries the machine to forced auto mode. Press the button once again, within 5 seconds, the machine turns to forced cooling mode. In forced Compressor auto, forced cooling or any other operation mode, press the manual button to turn the machine off.
  • Page 18: Troubleshooting

    AUTO-RESTART FUNCTION Problems may occur that are not covered by a diagnostic code, but are covered by the diagnostic flow charts. These problems will be The indoor unit is equipped with auto-restart function, which is typical air conditioning mechanical or electrical issues that can be carried out through an auto-restart module.
  • Page 19 Display Method of Indoor Unit Display Method of Outdoor Unit Malfunction Indicator has 3 kinds of display Dual-8 A/C Status Possible Causes Indicator Display (during blinking, Name status and during blinking, ON 0.5s Code ON 0.5s and OFF 0.5s) and OFF 0.5s Display Operation Cool...
  • Page 20 Dual-8 Malfunction Operation Cool Heating Yellow Green Code AC Status Possible Causes Name Indicator Indicator Indicator Indicator Indicator Indicator Display 1.Outdoor temperature sensor has During cooling and drying Outdoor not been connected well or is operation, compressor stops damaged. Check it by referring to discharge OFF 1S after operating for about 3...
  • Page 21 Dual-8 Malfunction Operation Cool Heating Yellow Green Code AC Status Possible Causes Name Indicator Indicator Indicator Indicator Indicator Indicator Display During cooling and drying Refer to the malfunction analysis OFF 1S operation, compressor stops (IPM protection, loss of IPM protection and blink while indoor fan operate.
  • Page 22: Troubleshooting For Main Malfunction

    TROUBLESHOOTING FOR MAIN MALFUNCTION Indoor Unit 1. Malfunction of Temperature Sensor F1, F2 Troubleshooting for F1,F2 malfunction the wiring terminal between the temperature sensor and the controller loosened or poorly contacted? Insert the temperature sensor tightly Is malfunction eliminated Is there a short circuit? Make sure all parts fastened tight Is malfunction...
  • Page 23 2. Malfunction of Blocked Protection of IDU Fan Motor H6 Start Turn the fan blades by hand under power-off condition Adjust the motor and blade Do the fan blades rotate smoothly with little to no assembly so the rotor can run resistance smoothly.
  • Page 24 3. Malfunction of Protection of Jumper Cap C5 Troubleshooting for C5 malfunction Appearance of Is there jumper cap on the the jumper cap mainboard ? Assemble the jumper cap with the same model Is malfunction eliminated the jumper cap inserted correctly and tightly ? Insert the...
  • Page 25 4. Malfunction of Over current Protection E5 Troubleshooting for E5 malfunction Is the supply voltage unstable Normal fluctuation is within 10 % of the rated Malfunction is with big fluctuation? voltage on the nameplate eliminated Is the supply voltage too low Malfunction is Adjust the supply voltage to maintain it within Malfunction is...
  • Page 26 5. Communication Malfunction E6 Start Cut off power supply. Check if connection line of IDU and ODU and the wire inside electric box are correctly connected. Connect the line Correct connection? according to Malfunction eliminated? wiring diagram. Main board matches Match correctly with display board? Main board of Malfunction eliminated?
  • Page 27 Outdoor Unit 09K/12K 1. Capacity charging malfunction (outdoor unit malfunction) (AP1 below means control board of the outdoor unit) Main detection points: Detect of the voltage of L1 and L2 terminals of XT wiring board is between 210VAC- 240VAC by alternating voltage meter. Is reactor (L) well connected? Is connection wire loosened or pulled out? Turn on the unit Use AC voltmeter to measure...
  • Page 28 2. IPM protection (H5), de- synchronizing malfunction (H7), over- current of compressor phase current (P5) (AP1 below means control board of the outdoor unit). Main detection points: Heat exchange of unit is blocked (heat exchanger is dirty). Is voltage input within the normal range? Is the system pressure too high? Is the control board AP1 connected with the compressor Is the refrigerant charging amount correct?
  • Page 29 3. High temperature and overload protection (E8) (AP1 below means control board of outdoor unit) Main detection points: Is the outdoor ambient temperature in normal range? Is the indoor and outdoor fan running normally? Is the condensing unit blocked with dirt and debris? E8 is displayed Normal protection, unit starts If the outdoor...
  • Page 30 4. Start- up failure (LC) (AP1 below means control board of the outdoor unit. Main detection points: Is the compressor wiring correct? Is the compressor stop time sufficient? Is the compressor damaged? Is the unit overcharged? Turn on the unit Is the charge in the system correct and Does the unit turn on have you opened both liquid and...
  • Page 31 5. Overload and high discharge temperature malfunction Is the overload protector damaged? Main detection points: Is the heat exchange plugged or cracked? Is the electronic expansion valve connected to the board? Is the heat exchanger dirty? Is the electronic expansion valve damaged? Is the ambient temperature too high? Do you have a refrigerant leak? Is there a malfunction in the discharge temperature...
  • Page 32 6. PFC (correction for power factor) malfunction (outdoor unit malfunction) Main detection points: Check if wire is connected properly and if there are any breaks. Check of the reactor of the outdoor unit is damaged? Malfunction diagnosis process: start Is the malfunction Correct the power wiring If the power wiring correct? eliminated?
  • Page 33 7. Communication malfunction (E6) Main detection points: Check if the wire is damaged or the polarity is mixed between terminals. Is the communication circuit of the indoor mainboard damaged? Is the communication circuit of the outdoor mainboard (AP1) damaged? Malfunction diagnosis process: Did the unit operate normally before malfunction? Check the connection...
  • Page 34 1. Key detection point Test9 Test3 Test4 Test2 Test1 Test5 Test8 Tset7 Test6 Test10 Test11 Test12 Fig. 37 – Key detection point Test No. Test Point Corresponding component Test value under normal condition Test 1 Between A and C Neutral and live wires 160V- 265V Test 2 Between B and C...
  • Page 35 2. Capacity charging malfunction (outdoor unit malfunction) (AP1 below is control board of the outdoor unit). Main detection points: Detect of the voltage of L1 and L2 terminals of the wiring board is between 210AC- 240AC by alternating voltage meter. Is reactor (L) well connected? Is connection wire loosened or pull- out? Is reactor (L) damaged? Malfunction diagnosis process: Turn on the unit...
  • Page 36 3. IPM protection, de- synchronizing malfunction, phase current of compressor is over current (AP1 below is control board of outdoor unit) Main detection points: Is the compressor coil resistance normal? Is the compressor coil insulated to the copper pipe well? Is the control board AP1 and compressor COMP well connected or are they loose? Is the connection sequence Is the coil blocked with dirt and debris?
  • Page 37 4. Diagnosis for anti- high temperature, overload protection (AP1 below is control board of the outdoor unit). Main detection points: If the outdoor ambient temperature is in the normal range If the indoor and outdoor fan is running normal Are the units clear of dirt and debris? Malfunction diagnosis process: High temperature, overload protection...
  • Page 38 5. Diagnosis for failure start up malfunction (AP1 below is control board of outdoor unit) Main detection points: Is the compressor wiring correct? Is the compressor stop time long enough? Is the compressor damaged? Is the refrigerant charged correctly? Malfunction diagnosis process: Energize the unit and start it If the stop time is not enough and the...
  • Page 39 6. Diagnosis for compressor synchronism (AP1 below is control board of the outdoor unit) Main detection points: Is the system pressure high? Is the voltage too low? Malfunction diagnosis process: Synchronism Synchronism after energize the unit occurred during and start it operation Check if the fan Replace fan...
  • Page 40 7. Diagnosis for overboard and discharge malfunction (AP1 below is control board of outdoor unit) Main detection points: Is the electron expansion valve well connected? Is the expansion valve damaged? Is there a refrigerant leak? Is the overload protection damaged? Malfunction diagnosis process: After the unit de-energized...
  • Page 41 8. PFC (correction for power factor) malfunction (outdoor unit malfunction) (AP1 below is control board of the outdoor unit). Main detection point: Check if reactor (L) of outdoor unit and PFC capacity are damaged. Malfunction diagnosis process: Start Check the connection wire of reactor (L) of outdoor unit and...
  • Page 42 9. Communication malfunction (AP1 below is control board of the outdoor unit). Main detection points: Check if the connection wire and the built- in wiring of the indoor and the outdoor unit is connected well and not damaged. Is the communication circuit of the indoor mainboard damaged? Is the communication circuit of the outdoor mainboard (AP1) damaged? Malfunction diagnosis process: Start...
  • Page 43 10. Diagnosis process for outdoor communication circuit Start Test voltage value with Test 10 position in diagram with voltage meter Number jumping Test voltage value with Test 13 position in diagram with voltage meter Number jumping Outdoor unit Test voltage malfunction value with Test 11 position in...
  • Page 44: Troubleshooting For Normal Malfunction

    TROUBLESHOOTING FOR NORMAL MALFUNCTION 1. Air conditioner can not start up Discriminating Method (Air Conditioner Possible Causes Troubleshooting Status) Confirm whether it's due to power failure. If No power supply or poor connection for power After energizer, operation indicator is not yes, wait for power recovery.
  • Page 45 4. ODU fan motor can not operate Discriminating Method (Air Conditioner Possible Causes Troubleshooting Status) Connect wires according to the wiring diagram Check the wiring status according to circuit to ensure all wiring terminals are connected Wrong wire connection or poor connection diagram firmly.
  • Page 46: Exploded View And Parts List

    EXPLODED VIEW AND PARTS LIST Indoor Unit Fig. 47 – Indoor Unit...
  • Page 47 Description Part Code Product Code CB264N00800 CB264N00300 CB264N00400 Guide Lover 10512916 10512916 10512916 Front Panel 2002240902 2002240902 2002240902 Stand Bar 10582150P 10582150P 10582150P Left Side Plate 26112361B 26112361B 26112361B Left Decorative Board 20192600 20192600 20192600 Left Driving Box Sub- assy 2011220101 2011220101 2011220101...
  • Page 48 OUTDOOR UNIT Fig. 48 – Outdoor Unit...
  • Page 49 Part Code Description Product Code CB264W00800 CB264W00300 Front Grill 01473065 01473065 Cabinet 0143303402P 0143303402P Axial Flow Fan 10333022 10333022 Fan Motor 1501308507 1501308507 Clapboard 01233510 01233510 Chassis Sub- assy 0280311901P 0280311901P Electrical Heater (Chassis) 76510004 76510004 Compressor and Fittings 00103977 00103899 Valve Support Sub- Assy 01713115P...
  • Page 50 Fig. 49 –...
  • Page 51 Part Code Description Qty. Front Grill 01473050 Fan Motor 1501403402 Radiator 49015215 Main Board 30138000652 Electric Box Assy 10000100222 Terminal Board Support- assy 01715016A Terminal Board 420105501 Handle 26233053 Left Side Plate 01305043P Coping 01255006P Motor Support Assy 01705038 Condenser Support Plate 01175092 Clapboard Sub- assy 01235091...
  • Page 52: Removal Procedure

    REMOVAL PROCEDURE IMPORTANT: Discharge the refrigerant completely before removal. Indoor Unit Removal Procedure...
  • Page 53 Shut off power, hold both ends of horizontal...
  • Page 56 ziptie side cutters.
  • Page 61: Outdoor Unit Removal Procedure

    OUTDOOR UNIT REMOVAL PROCEDURE WARNING UNIT DAMAGE HAZARD Be sure to wait for a minimum of 20 minutes after turning off all power supplies and discharge the refrigerant completely before removal. 09K/12K 1. Remove top cover Remove the screws connecting top cover, left and right side plate, as well as panel, to remove the top top cover cover.
  • Page 62 4. Remove left side plate Remove the screws fixing left side plate and condenser support boa rd, to remove the left side plate. left side plate 5. Remove cross fan blade Remove the screw nut fixing cross fan blade, remove the gasket and spring cushion, to remove the cross fan blade.
  • Page 63 7. Remove electric box assy electric box cove r Remove screws fixing electric box assy and mid-isolation board, loosen the bonding tie, pull off the wiring terminal, lift to remove the electric box assy. electric box assy 8. Remove electric reactor Remove the screws fixing electric reactor, to remove the electric reactor.
  • Page 64 flash vaporizer assy 10. Remove flash vaporizer assy Remove the screws connecting mid-isolation board, lift to remove the flash vaporizer assy. 11. Remove four-way valve assy four-way valve assy Cut the spot weld of four-way valve assy, compressor air suction/discharging valve and condenser pipe outlet, lift to remove the four-way valve assy.
  • Page 65 13. Remove compressor compressor Remove the three feet screwnuts fixing compressor, to remove the compressor. 14. Remove big and small valve assy Remove screws connecting condenser assy and chassis, to remove the condenser assy. Remove the screws fixing big and small valve, to small valve remove the valves.
  • Page 66 1.Remove handle Twist off the screws used for fixing the handle,pull the handle up ward to remove it. handle 2.Remove top panel top panel Remove the screws connecting the top panel with the front panel and left&right side plate, and then remove the top panel. 3.Remove front side panel Loosen the screws connecting the front side panel and chassis.
  • Page 67 4.Remove grille and panel Twist off the screws connecting the grille and panel, and then remove the grille. Twist off the screws connecting the panel, chassis and motor support with screwd-river, and then remove the panel. grille panel 5.Remove right side plate right side plate Twist off the screws connecting the right side plate and chassis, valve support and condenser,...
  • Page 68 7.Remove electric box electric box Twist off the screws on electric box, cut off the tieline with scissors or pliers, pull out the wiring terminal, pull it upwards to remove the electric box. Twist off the screws on electric box (fireproofing) electric box with screwdriver, and then remove the electric (fireproofing)
  • Page 69 9.Remove motor support Twist off the tapping screws fixingthe motor support, pull it upwardsand then remove the motor support. motor support 10.Remove isolation sheet Twist off the screws connecting isolation sheet and end plate of condenser and chassis, and then remove the isolation sheet. isolation sheet 11.Remove 4-way valve 4-way valve...
  • Page 70 12.Remove gas valve and liquid valve Twist off the 2 bolts fixing the valve sub-assy. Unsolder the soldering joint between gas valve and air-return pipe and then remove the gas valve.(note: when unsoldering the soldering joint, wrap the gas valve with wet cloth completely to gas valve avoid the damage to valve, and recover all refrigerant completely at first).
  • Page 71 15.Remove left side plate Twist off the screws connecting the left side plate and chassis with screwdriver, and then remove the left side plate. left side plate 16.Remove chassis and condenser Pull it upwards to separate the chassis and condenser. condenser chassis...
  • Page 72 DISASSEMBLY Remove the left end connection. Hold the end of connection rod with left hand. Hold the horizontal louver with right hand to separate connection rod and horizontal louver. Remove the horizontal louver along the center axle. NOTE: During operation, install the left end of the horizontal louver first then install the right end.
  • Page 74 9. Remove electric box 10. Remove evaporator...
  • Page 76 11. Remove swing blade...
  • Page 77 12. Remove cross flow blade and motor...
  • Page 78 13. Remove drive box...
  • Page 79: Removal Procedure Of Outdoor Unit

    14. Removal Procedure of Outdoor Unit 1. Remove top cover Remove the screws connecting top cover, left and right side plate, as well as panel, to remove the top top cover cover. 2. Remove cable cross plate sub-assy and valve cover Remove the screws connecting cable cross plate cable cross sub-assy and right side plate, to remove the cable...
  • Page 80 4. Remove left side plate Remove the screws fixing left side plate and condenser support boa rd, to remove the left side plate. left side plate 5. Remove cross fan blade Remove the screw nut fixing cross fan blade, remove the gasket and spring cushion, to remove the cross fan blade.
  • Page 81 7. Remove electric box assy electric box cove r Remove screws fixing electric box assy and mid-isolation board, loosen the bonding tie, pull off the electric box assy wiring terminal, lift to remove the electric box assy. 8. Remove electric reactor Remove the screws fixing electric reactor, to remove the electric reactor.
  • Page 82 flash vaporizer assy 10. Remove flash vaporizer assy Remove the screws connecting mid-isolation board, lift to remove the flash vaporizer assy. 11. Remove four-way valve assy four-way valve assy Welding cut the spot weld of four-way valve assy, compressor air suction/discharging valve and condenser pipe outlet, lift to remove the four-way valve assy.
  • Page 83 13. Remove compressor compressor Remove the three feet screwnuts fixing compressor, to remove the compressor. 14. Remove big and small valve assy Remove screws connecting condenser assy and chassis, to remove the condenser assy. Remove the screws fixing big and small valve, to small valve remove the valves.
  • Page 84 1.Remove handle Twist off the screws used for fixing the handle,pull the handle up ward to remove it. handle 2.Remove top panel top panel Remove the screws connecting the top panel with the front panel and left&right side plate, and then remove the top panel. 3.Remove front side panel Loosen the screws connecting the front side panel and chassis.
  • Page 85 4.Remove grille and panel Twist off the screws connecting the grille and panel, and then remove the grille. Twist off the screws connecting the panel, chassis and motor support with screwd-river, and then remove the panel. grille panel 5.Remove right side plate right side plate Twist off the screws connecting the right side plate and chassis, valve support and condenser,...
  • Page 86 7.Remove electric box electric box Twist off the screws on electric box, cut off the tieline with scissors or pliers, pull out the wiring terminal, pull it upwards to remove the electric box. Twist off the screws on electric box (fireproofing) electric box with screwdriver, and then remove the electric (fireproofing)
  • Page 87 9.Remove motor support Twist off the tapping screws fixingthe motor support, pull it upwardsand then remove the motor support. motor support 10.Remove isolation sheet Twist off the screws connecting isolation sheet and end plate of condenser and chassis, and then remove the isolation sheet. isolation sheet 11.Remove 4-way valve 4-way valve...
  • Page 88 12.Remove gas valve and liquid valve Twist off the 2 bolts fixing the valve sub-assy. Unsolder the soldering joint between gas valve and air-return pipe and then remove the gas valve.(note: when unsoldering the soldering joint, wrap the gas valve with wet cloth completely to gas valve avoid the damage to valve, and release all refrigerant completely at first).
  • Page 89 15.Remove left side plate Twist off the screws connecting the left side plate and chassis with screwdriver, and then remove the left side plate. left side plate 16.Remove chassis and condenser Pull it upwards to separate the chassis and condenser. condenser chassis...
  • Page 90 APPENDIX: Appendix 1: Reference Sheet of Celsius and Fahrenheit...
  • Page 91 Pipe Pipe cutter Leaning Uneven Burr Pipe Shaper Downwards Union pipe Pipe Hard mold Expander Pipe Smooth surface Improper expanding leaning damaged crack uneven surface thickness The length is equal...
  • Page 92 Temp( ) Resistance(kΩ) Temp( ) Resistance(kΩ) Temp( ) Resistance(kΩ) Temp( Resistance(kΩ) 138.1 18.75 3.848 1.071 128.6 17.93 3.711 1.039 121.6 17.14 3.579 1.009 16.39 3.454 0.98 108.7 15.68 3.333 0.952 102.9 3.217 0.925 97.4 14.36 3.105 0.898 92.22 13.74 2.998 0.873 87.35 13.16...
  • Page 93 Resistance Table of Tube Temperature Sensors for Indoor and Outdoor (20k) Temp( ) Resistance(kΩ) Temp( ) Resistance(kΩ) Temp( ) Resistance(kΩ) Temp( Resistance(kΩ) 181.4 25.01 5.13 1.427 171.4 23.9 4.948 1.386 162.1 22.85 4.773 1.346 153.3 21.85 4.605 1.307 20.9 4.443 1.269 137.2 4.289...
  • Page 94 Temp( ) Resistance(kΩ) Temp( ) Resistance(kΩ) Temp( ) Resistance(kΩ) Temp( Resistance(kΩ) 853.5 18.34 4.754 799.8 93.42 17.65 4.609 89.07 16.99 4.469 703.8 84.95 16.36 4.334 660.8 81.05 15.75 4.204 620.8 77.35 15.17 4.079 580.6 73.83 14.62 3.958 548.9 70.5 14.09 3.841 516.6 67.34...
  • Page 95 UNIT BREAKDOWNS...
  • Page 100 Catalog No.38- 40 GRQ- 1SM Copyright 2015 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Edition Date: 06/15 Replaces: New Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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