N5401 - YORKVILLE AP 6040 Service Manual

" 0 0 . 9 1 3 X
BLANK SIZE=18.000" X 13.900"
C20B
R86B 10R
ZD9
6V2 330u
16v
220R R32 D37B
BAV21 R124B
" 5 0 0 .
ETCH " 8 0 0 . U5 C33B 6N8 100R
R130B
" 2 1 0 .
GUIDE
4N35
" 0 2 0 . 1K
5W
R181B
470K
R125B
39R
Q25B
ZD3
R132B
33V
39R
330R
S G
R31
FUNCTION
FUNCTION
MTP10N15L PART#
MJL3281A
U4
OUTPUT1
21196 MR854
NPN
HEAT SINK TOOLING PINS
OUTPUT1
MR854
21196
NPN
FOR TEST JIG
D35B
OUTPUT1
MR854
21196
NPN
D35A
OUTPUT1
21196
MR854
NPN
OUTPUT1
21196
MR854
NPN
OUTPUT1
21196
MR854
NPN
MJL3281A
HEAT SINK TOOLING PINS PART#
MTP10N15L
FUNCTION
FUNCTION
R132A
4004 Q32A G S
39R
J55 6V2 ZD10A 16V/1W
ZD8 J5
J61 39R R125A
Q25A
1K5 2N2 C34A
R122A
1R
0.5W ZD6A
4V7
C22A 1N
U5
J54

2N5401

Q4
D6A 4148
C24A
D5B 4148
39K
R22 1K5
R25
R102A
1K5
R113A
D8 C28A
2N5401 R87A 4K7
4004
1U
39R 4K7
Q3
10K 63V
20V
68R
R24 1M R88A ZD7A
R160A 220K
R21
220K
4U7 1n5 C21A R118A 220K
4K7
63V
BC550 R114A R115A 4K7
10K
2K2 18K
R19
10V R117A
A06
ZD1
2N6517
Q27A
NO NC C
AROMAT_RELAY
M1150
330u
16v
AP 6040
VER 8.00
" 5 0 0 .
VCD ETCH " 8 0 0 . USE 2 OZ. COPPER
" 2 1 0 .
GUIDE
" 0 2 0 .
M1150-PCB_DATABASE_HISTORY
MODEL(S):-
AP6040
# DATE VER# DESCRIPTION OF CHANGE
1 MAY12/99 1.00 PILOT_RUN_RELEASE
2 AUG/10/99 2.00 PC#6043_RELAY_CONNECTIONS_ALTERED
3 . . PC#_____ADD_R30_R50A/B_R52A/B_10K0
4 . . ->4K99_R35C/R42C_20K0->10K0
5 . . PC#6042_C50A_B_TO_C_Q24A_ADD_J63_TO
6 . . ELIMINATE_SHORT_TO_SCREW
7 . . PC#6033_R163A/R158A->J163A/J158A
8 AUG/24/99 3.00 PC#6066_C126C_1_PIN_V-_->GND
9 SEP/16/99 . PC#6098_CHANGES_AS_PER_PC
10 OCT/18/99 . #3673_RIBBON->#3562_SKT
11 NOV/26/99 4.00 PC#6066_REPAIR_ERROR
0 " 0 0 8 . = 1 Z E S I K A N B L
DISCONNECT POWER SUPPLY WIRES
WARNING
BEFORE REMOVING BOARDS
39R R87B
2K2 R112B
R120B
2K2 R114B
22K
R134B
R135B
82K
BC550
R122B
20K
0.5W R137B
1R
R106B
200R
C37B
R107B
22n
0R47
TP6B
1W
Q23B
FUNCTION 10N
R156B
250V
2W
MJE340 C39B
3R9
0R1
5W
OUTPUT1
21196
NPN
0R1
5W
OUTPUT1
21196
NPN
0R1
5W
OUTPUT1
21196
NPN
0R1
5W
OUTPUT1
21196
NPN
0R1
5W
OUTPUT1
21196
NPN
BC550 BC560
0R1
5W
OUTPUT1
21196
NPN
MJE340
FUNCTION
2R2 R90A
R108A
200R
2R2
100R 1N/400V
J59
R91A
C51A
R182A
J9
TP1A
C23A
R120A
2N2
R162A
150R J8
J158A
Q46A
BC550
BC560
R49C
Q47A
15K R04C
1N4148 4K7 R48C 15K
BC560
C25A
10K
D25A Q6C
R7C
470R R47C
P2C
330u C1C
R5C
16v
220p J4C
R4C
C21C
220n
R2C D9C
SP -
LD6C RED
R55B
D1C 3V0 100K
330u
L_GAIN D3C
16v R3C 470K J6C
BC560
220R
SP
GRN
LD1C - 22u
R55C
10K 50V
A13
Q1C C35C
Q5C 4V7
C01C
R44C
D6C 4148
J3C 10K
R53C 220R
C38C 220p
470R R52C
4K12
22u C26C 33u
220K
R51C
50V 16V
10K0
470N C3C
C36C 100P
ASSEMBLY M1150-8.00
ASSEMBLY M1150-8.00
1 MAY/08/00 5.00 REDUCE_WIDTH_OF_PCB_EACH_SIDE_.125"
2 . . PC#_6262_MOVE_C20B_R86B
3 SEP/24/01 6.00 PC#6303_ADD C27C.C28C_
4 . . PC#6454_C50A_470P->1N_ADD_R181A,R181B
5 NOV/19/01 7.00 CORRECT_TRACE_AT_Q23B
6 NOV/22/01 . PC#6472_ADD_R182A,R182B,C51A,C51B
7 JAN/15/02 8.00 NEW_SOLDERMASK_FOR_TABS
8 D V N
9 D V N
10 D V N
11 D V N
12 D V N
13 D V N
14 D V N
15 D V N
16 D V N
J38
J39 Q28B
2N6517
C32B
150R
22n
330u
16v
63V
1U BC550
330u
16v
4148
BC560
C30B
D24B
Q29B R123B
Q26B
22n C38B Q24B
200R
ZD6B R133B
4V7 R109B J32
FUNCTION
FUNCTION
MJE350
PART#
-42V
MJL1302A
250TAB
MJL1302A
PART#
200R
MJE350
R106A FUNCTION
FUNCTION
200R
Q24A
1N
470R
R109A
R180A Q26A
C19A
15K
R50C C18A
M1150
J65
AP 6040
J64
VER.8.00
J63C
Q2C
A63 P1C
470K
4148
SP -
RED
220R
3V0 R_GAIN
R36C 8M2
10K
470N C02C
C4C
Q4C
SP
470R R30C GRN
-
220R R29C
15K
220K R31C C127C
100n
C126C
D2C
100n
16-PIN.SOCKET
R41C 10K R46C
C28C
C37C 220p 100n
C27C
R45C R40C 4K12
33u
C18C 16V
R35C 100P
C17C U2C R42C 10K0
C25C
R E P P O C Z O
0 0 8 . 0 - 1 5 M 1 L Y M B S E A S
0 0 8 . 0 - 1 5 M 1 L Y M B S E A S
TP1B R104B
R92B
39R
150R
D22B 4148
R97B
10U
D23B 4148 6K98
C21B 63V
2N2 2N2
2N2
220N C36B
250V
C35B
BC550
J25
ZD11B 6N8 100R R126B J22
0.5W
16V/1W
1R R100B 249R
1K
J26
63V
39R S G 10U
Q33B 5W
2K7
BAV21 R131B
R95B
RTB
FUNCTION D38B
MTP23P06
-100V
250TAB
HEAT SINK TOOLING PINS
FOR TEST JIG
0R1 0R1
5W 5W
THIS RESISTOR
IS USED AS A
SPACER TO PROTECT
Q17B AND Q18B
IT IS NOT CONNECTED
MJE340 MJE350
Q17B
FUNCTION FUNCTION
C19B
2WATT
150K
R85B R81B D41B
10R 4148
BAV21
D42B
D18B
C16B
HEAT SINK TOOLING PINS
4148 D20B
Q15B
J53
BC550
39R R77B
100R R71B
75R R72B
R61B
R63B
J47
17K8
2K
4148 10K0 R60B R70B Q10B
Q7B Q9B C14B
D12B 2K R73B
4148 1K
D13B
R66B 75R 100R
4148
D14B 1K C17B
Q13B Q14B R74B
4148 D11B
MTP23P06 R67B Q8B
4U7
FUNCTION
63V
R79B
2N5401
3K3
10p
R58B
G S Q33A 8K2
C15B
4K7 BC560
J33 R80B
16V/1W ZD11A
4K7
C9A
39R R127A R56B
C12B
C11B
2N2 Q16B
C36A
33U 16V 50V 50V
16V 33U 22u 22u
D38A
BAV21
U3 C9B C10B
R6
R51A
4K99 R52B 4K7
10K0
100R R16
10K0 R7 10K
R53A 100R R12
R57A
R5 6K8
220R 100R R11
10K0
R8 100R
D3
4148 D9A 4148 R13
R53B
4148 D10A J16 J17 12K
R131A
R52A 4K99
LM13600 5532
D11A
4148 R55A
R10 100R
R14
4K7
4K7 C6 R2 10K0 10K0
18K
R59A
R56A C1 220P
4K7 10K0 R1
10P
Q7A Q11A
BC560
R81A 2WATT
2K
2N5551
150K
R63A
BC550
Q9A
10p C15A
BC560
BAV21
Q14A
Q10A D42A
BC550
R75A
8K2
BC560 MJE340
R76A
MJE350
D41A
BC550 4148
4148
Q16A D19A
75R
C17A
R84A
2 E S U
" 5 0 0 .
ETCH " 8 0 0 .
" 2 1 0 .
GUIDE
" 0 2 0 .
PRODUCTION NOTES
1
MOUNTING DETAILS FOR 5W
ADD #8629 SPACERS ONLY ON
5 WATT RESISTORS
R130A, R131A R130B AND R131B
C23B
Q22B
MOUNTING HARDWARE FOR Q26A,Q25A
Q26B,Q25B
" 5 0 0 .
ETCH " 8 0 0 . #8871 4-40X 1/2" BOLT
" 2 1 0 .
GUIDE
" 0 2 0 .
#3501 BELL WASHER
T264 DEVICE
#3797 THERMO PAD
HEATSPREADER
PCB
#8701 4-40 KEPS NUT
TORQUE 4 INCH/LB
MOUNTING HARDWARE FOR Q17B,Q18B
Q23A Q24A Q23B Q24B
#8741 4-40X 1/2" BOLT
#3501 BELL WASHER
T126 TYPE DEVICE
#3823 THERMO PAD
HEATSPREADER
PCB
#8701 4-40 KEPS NUT
TORQUE 4 INCH/LB
MOUNTING HARDWARE FOR Q33A,Q33B
Q32A,Q32A
#8741 4-40X 1/2" BOLT
#3501 BELL WASHER
#8667 SHOULDER WASHER
T-220 DEVICE
#3846 MICA
HEATSPREADER
PCB
Q18B #8701 4-40 KEPS NUT
TORQUE 4 INCH/LB
MOUNTING HARDWARE FOR TO3 OUTPUTS
#8761 BOLT
TO-3 TRANSISTOR
#3815 MICA
HEATSPREADER
#8663 SPACER
Q11B
MICA GREASE IS REQUIRED ON
BOTH SIDES OF THE MICA PAD
#8760 6-32 KEPS NUT
INITIAL TORQUE FOR TO-3'S IS 8 INCH/LB
FINAL TORQUE AFTER HEATSINK HAS
COOLED FROM WAVE SOLDER IS 6 INCH/LB
TAB WIRE COLOURS
TB2 RED 14AWG
TB3 YEL 14AWG
TB5 BRN 14AWG
TB6 BLU 14AWG
TB4 OUTPUT +
TB7 OUTPUT -
R3
OG
GNDB
+15
LVGND
-15
REF
SIG
LIM
CLP
PRT
TMP
AGD