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® ™ ASTRO 5000 UHF Range 1 UHF Range 2 700 — 800 MHz Digital Portable Radios Detailed Service Manual...
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ASTRO XTS™ 5000 ® Title Page VHF/UHF Range 1/Range 2/700–800 MHz Digital Portable Radios Detailed Service Manual Motorola, Inc. 8000 West Sunrise Boulevard Fort Lauderdale, Florida 33322 6881094C31-D...
No duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola.
ASTRO XTS 5000 R (Ruggedized) VHF Model Chart ................xix ASTRO XTS 5000 UHF Range 1 Model Chart..................xx ASTRO XTS 5000 R (Ruggedized) UHF Range 1 Model Chart .............. xxi ASTRO XTS 5000 UHF Range 2 Model Chart..................xxii ASTRO XTS 5000 R (Ruggedized) UHF Range 2 Model Chart ............xxiii ASTRO XTS 5000 700–800 MHz Model Chart ..................
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Table of Contents Chapter 3 Theory of Operation............3-1 Transceiver Board.......................... 3-2 VOCON Board ..........................3-16 Encryption Module ........................3-34 Chapter 4 Troubleshooting Procedures ..........4-1 Handling Precautions........................4-1 Recommended Service Tools......................4-2 Voltage Measurement and Signal Tracing..................4-3 Standard Bias Table ........................4-4 Power-Up Self-Check Errors......................
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Table of Contents Chapter 8 Schematics, Board Overlays, and Parts Lists....8-1 List of Transceiver Schematics and Board Overlays ..............8-1 List of VOCON Schematics and Board Overlays................8-1 Transceiver (RF) Boards ....................... 8-3 VOCON Boards ........................... 8-96 6881094C31-D July 21, 2004...
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Table of Contents Notes July 21, 2004 6881094C31-D...
List of Figures List of Figures Figure 2-1. DC Power Distribution—UHF Range 1 and 700–800 MHz Radios ........2-2 Figure 2-2. DC Power Distribution—VHF and Range 2 Radios .............. 2-2 Figure 3-1. XTS 5000 Overall Block Diagram ..................3-2 Figure 3-2. Transceiver (VHF) Block Diagram (Power and Control Omitted) ......... 3-2 Figure 3-3.
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viii List of Figures Figure 8-26. NLD8910B VHF Transmitter and Automatic Level Control Circuits ........8-38 Figure 8-27. NLD8910B VHF Frequency Generation Unit (Synthesizer) Circuit........8-39 Figure 8-28. NLD8910B VHF Frequency Generation Unit (VCO) Circuit..........8-40 Figure 8-29. NLD8910B VHF Transceiver (RF) Board Layout—Side 1 ..........8-41 Figure 8-30.
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List of Figures Figure 8-78. NTN9564C VOCON Board Layout—Side 2..............8-118 Figure 8-79. NNTN4563A/B VOCON Board Overall Schematic—1 of 2..........8-124 Figure 8-80. NNTN4563A/B VOCON Board Overall Schematic—2 of 2..........8-125 Figure 8-81. NNTN4563A/B VOCON Universal Connector Circuit ............8-126 Figure 8-82.
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List of Figures Notes July 21, 2004 6881094C31-D...
Product Accessories One (1) Year Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it (with a new or reconditioned Product), or refund the purchase price of the Product during the warranty period provided it is returned in accordance with the terms of this warranty. Replaced parts or boards are warranted for the balance of the original applicable warranty period.
Warranty service will be provided by Motorola through one of its authorized warranty service locations. If you first contact the company which sold you the Product, it can facilitate your obtaining warranty service. You can also call Motorola at 1-888-567-7347 US/Canada.
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A. that MOTOROLA will be notified promptly in writing by such purchaser of any notice of such claim; B. that MOTOROLA will have sole control of the defense of such suit and all negotiations for its settlement or compromise; and C.
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Commercial Warranty Notes July 21, 2004 6881094C31-D...
Portable Radio Model Numbering System xvii Model Numbering, Charts, and Specifications Portable Radio Model Numbering System Typical Model Number: Position: 12 13 Position 1 - Type of Unit Positions 13 - 16 H = Hand-Held Portable SP Model Suffix Position 12 - Unique Model Variations Positions 2 &...
Portable Radio Model Numbering System ASTRO XTS 5000 VHF Model Chart MODEL NUMBER DESCRIPTION H18KEC9PW5AN VHF 1-6 Watts ASTRO XTS 5000 Model I H18KEF9PW6AN VHF 1-6 Watts ASTRO XTS 5000 Model II H18KEH9PW7AN VHF 1-6 Watts ASTRO XTS 5000 Model III...
ASTRO XTS 5000 UHF Range 2 Model Chart MODEL NUMBER DESCRIPTION H18SDC9PW5AN UHF Range 2, 1-5 Watts ASTRO XTS 5000 Model I H18SDF9PW6AN UHF Range 2, 1-5 Watts ASTRO XTS 5000 Model II H18SDH9PW7AN UHF Range 2, 1-5 Watts ASTRO XTS 5000 Model III...
Ruggedized Yellow UHF Range 2, 1-5 Watts ASTRO XTS 5000 Model I H18SDF9PW6AN w/Q155FZ Opt Ruggedized Yellow UHF Range 2, 1-5 Watts ASTRO XTS 5000 Model II H18SDH9PW7AN w/Q155GA Opt Ruggedized Yellow UHF Range 2, 1-5 Watts ASTRO XTS 5000 Model III ITEM NUMBER DESCRIPTION...
ASTRO XTS 5000 700–800 MHz Model Chart MODEL NUMBER DESCRIPTION H18UCC9PW5AN 700/800 MHz 1-3 Watts ASTRO XTS 5000 Model I H18UCF9PW6AN 700/800 MHz 1-3 Watts ASTRO XTS 5000 Model II H18UCH9PW7AN 700/800 MHz 1-3 Watts ASTRO XTS 5000 Model III...
xxvi Portable Radio Model Numbering System Specifications for VHF Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER FCC Designation: AZ489FT3804 Frequency Range: 136-174 MHz Frequency Range: 136-174 MHz Temperature Range: Operating: –30°C to +60°C Bandwidth: 38 MHz RF Power:...
Portable Radio Model Numbering System xxvii Specifications for UHF Range 1 Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER FCC Designation: AZ489FT4855 Frequency Range: 380-470 MHz Frequency Range: 380-470 MHz Temperature Range: Operating: –30°C to +60°C Bandwidth: 90 MHz...
xxviii Portable Radio Model Numbering System Specifications for UHF Range 2 Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER FCC Designation: AZ489FT4864 Frequency Range: 450-520 MHz Frequency Range: 450-520 MHz Temperature Range: Operating: –30°C to +60°C Bandwidth: 70 MHz...
Portable Radio Model Numbering System xxix Specifications for 700–800 MHz Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER FCC Designation: AZ489FT5806 Frequency Range: Frequency Range: Temperature Range: 700 MHz: 764 to 767; 773 to 776 MHz 700 MHz: 764 to 767;...
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Portable Radio Model Numbering System Notes July 21, 2004 6881094C31-D...
This manual includes all the information needed to maintain peak product performance and maximum working time for the ASTRO XTS 5000 radio. This detailed level of service (component level) is typical of the service performed by some service centers, self-maintained customers, and distributors.
Introduction: Notations Used in This Manual Notations Used in This Manual Throughout the text in this publication, you will notice the use of warnings, cautions, and notes. These notations are used to emphasize that safety hazards exist, and care must be taken and observed.
This chapter provides a detailed circuit description of the power distribution of an ASTRO XTS 5000 radio. General In the ASTRO XTS 5000 radio, power (B+) is distributed to two boards: the transceiver (RF) board and the VOCON board (see Figure 2-1 on page 2-2 for UHF Range 1 (R1) and 700–800 MHz, and...
Radio Power: DC Power Routing—Transceiver Board DC Power Routing—Transceiver Board NOTE: Refer to Table 8-1, “List of Transceiver Schematics and Board Overlays,” on page 8-1 for a listing of schematics showing the transceiver board DC power routing components. Connector J1, the B-plus assembly, connects the battery to the transceiver board. Capacitors C1, C2, and C3 provide protection against momentary breaks at the B-plus connector due to contact bounce when the radio is dropped.
Radio Power: DC Power Routing—VOCON Board Transistor Q501 is also under the control of the microcontroller unit (MCU) via Vref from U501. This allows the MCU to follow an orderly power-down sequence when it senses that B+SENSE is off. This sense is provided through MECH_SW_BAR (inverted B+SENSE, see Q508).
The three ASTRO XTS 5000 radio models (I, II, and III) are available in the VHF (136 to 174 MHz), UHF Range 1 (380 to 470 MHz), UHF Range 2 (450 to 520 MHz), and 700–800 MHz (764 to 870 MHz) frequency bands.
Theory of Operation: Transceiver Board Figure 3-1. XTS 5000 Overall Block Diagram Transceiver Board The transceiver (XCVR) board performs the transmitter and receiver functions necessary to translate between voice and data from the VOCON board and the modulated radio-frequency (RF) carrier at the antenna.
Theory of Operation: Transceiver Board Table 3-2 lists the connector pins, their signals, and functions. SPI refers to serial peripheral interface, which is the control bus from the microprocessor. SSI is the serial synchronous interface bus for data to and from the DSP. There is a RX SSI bus for demodulated data from the receiver and a TX SSI bus for modulation data to the transmitter.
Theory of Operation: Transceiver Board 3.1.1.3 Antenna Port J2 Antenna port J2 is a surface-mount, miniature coaxial connector for the antenna cable. 3.1.1.4 Serial EEPROM The serial, electrostatically erasable, programmable, read-only memory (EEPROM), U907 in VHF and 700–800 MHz or U4 in UHF Range 1, holds all of the transceiver tuning data. This allows transceivers to be tuned in the factory and installed in the field without retuning.
Theory of Operation: Transceiver Board 3.1.2.1 Receiver Front End NOTE: Refer to Table 8-1, “List of Transceiver Schematics and Board Overlays,” on page 8-1 for a listing of receiver front end schematics. The receiver front end tunes to the desired channel and down converts the RF signal to the first intermediate frequency (IF).
Theory of Operation: Transceiver Board 3.1.2.2 Receiver Back End The receiver back end, which consists of the Abacus III (AD9874 IF digitizing subsystem) IC and its associated circuitry, processes the down-converted IF signal to produce digital data for final processing by the VOCON DSP. NOTE: Refer to Table 8-1, “List of Transceiver Schematics and Board Overlays,”...
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Theory of Operation: Transceiver Board UHF Range 1: Input signal RXIF is 73.35 MHz. Components L547 and C547 match the input impedance to 50 ohms. UHF Range 2: Input signal RXIF is 73.35 MHz. L542, C515, and C547 match the Ababcus input to 50 Ohms.
Theory of Operation: Transceiver Board Antenna Power Antenna Harmonic Driver Directional amplifier amplifier switch filter coupler Modulated RF from FGU Forward and reverse power detectors Vd = m*sqrt(P) + b Summing amplifier PCIC RFIN MAEPF-27408-O Figure 3-6. Transmitter Block Diagram 3.1.3.1 Power Distribution To minimize voltage drop to the power amplifiers, net RAWB+ connects to power module Q107 and the second stage of driver amplifier U102 through components having minimal series resistance—...
3-10 Theory of Operation: Transceiver Board 3.1.3.3 Power Amplifier Transistor Q107 The power amplifier transistor, Q107, is an LDMOS FET housed in a high-power, surface-mount, ring package. To prevent thermal damage, it is essential that the heat sink of the power module be held in place against the radio chassis.
Theory of Operation: Transceiver Board 3-11 3.1.3.6 Harmonic Filter The harmonic filter is a high-power, low-loss, low-pass filter. Its purpose is to suppress transmitter harmonics. The filter also improves receiver out-of-band rejection. Shield SH700 must be in place to achieve the required stop band rejection. VHF: The harmonic filter uses discrete components.
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3-12 Theory of Operation: Transceiver Board Table 3-3. Power Control IC (U104) Pin Descriptions (Continued) Name Description F168 Reference clock input, 2.1 MHz 10, 13 QX, CQX External capacitor for voltage multiplier 11, 12 Q, CQ External capacitor for voltage multiplier Voltage multiplier output Internal band-gap reference voltage Regulated 4.5 Vdc output...
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Theory of Operation: Transceiver Board 3-13 The power level is set by programming an internal DAC to a calibrated reference voltage. D/A settings for the power set points were determined during radio tuning and stored in EEPROM. An internal op-amp compares the D/A reference voltage to the detector voltage at pin 1(RFIN) (TP101) and produces an error signal output.
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DSP and the analog modulation input of the FracN IC. 3.1.4.2 Fractional-N Frequency Synthesizer (FracN) IC U202 The FracN IC, U202, is a mixed-mode, Motorola-proprietary, CMOS, fractional-N frequency synthesizer with built-in dual-port modulation. The XTS 5000 radio uses a low-voltage version of the device, sometimes called LVFracN, for compatibility with the 3 V logic used throughout the radio.
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Theory of Operation: Transceiver Board 3-15 3.1.4.2.4 Voltage Multiplier and Superfilter Pins 12 (VMULT3) and 11 (VMULT4) together with diode arrays D201 and D202 and their associated capacitors form the voltage multiplier. The voltage multiplier generates 11.5 Vdc to supply the phase detector and charge-pump output stage at pin 47 (VCP).
Transistors Q307 and Q310 form a 3.3 Vdc-to-5 Vdc logic-level shifter for the signal from the FracN AUX3 pin to the VCOBIC. VOCON Board This section provides a detailed circuit description of the ASTRO XTS 5000 VOCON board. The VOCON board (Figure 3-7) is divided into the following sections: •...
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Theory of Operation : VOCON Board 3-17 NOTE: Refer to Table 8-2, “List of VOCON Schematics and Board Overlays,” on page 8-1 for a listing of VOCON schematics that will aid in the following discussion. 3.2.1.1 Universal Connector J101 This is a 40-pin connector that mates with the universal flex on the housing. A majority of the lines on the connector are for user interface: emergency and side buttons (pin 14), monitor button (pin 17), secure/clear switch (pin 23), frequency switch (pins 24, 25, 26, and 27), volume knob (pin 31), and the three-position switch (pin 34).
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Theory of Operation 3-18 : VOCON Board • Static RAM (SRAM) IC (U403) • Flash memory IC (U402) The Patriot IC acts as both the microcontroller unit (MCU) and the digital signal processor (DSP) for the radio. The MCU controls receive/transmit frequencies, power levels, display programming, user interface (PTT, keypad, channel select, etc.), and programming of ICs, as well as other functions.
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Theory of Operation : VOCON Board 3-19 Multiple Queue Serial Peripheral Interface (MQSPI) The Multiple Queue Serial Peripheral Interface (MQSPI) is the MCUs programming interface to other ICs. The Patriot IC has two independent SPI busses, and each has its own clock line (test points SCKA and SCKB), data-out line (test points MOSIA and MOSIB), and data-in line (test points MISOA and MISOB).
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Theory of Operation 3-20 : VOCON Board Serial Audio CODEC Port (SAP) The Serial Audio CODEC Port (SAP) module is the DSP’s serial synchronous interface (SSI) to the audio CODEC on the GCAP II IC. The SAP also interfaces with the encryption module. The SAP interface consists of four signals including the SAP clock line pin SCKA (component R405), the SAP frame sync line pin SC2A (component R406), the SAP receive data line pin SRDA (component R402), and the transmit data line pin STDA (component R403).
Theory of Operation : VOCON Board 3-21 The other SRAM pins are the lower-byte enable pin LB and the upper-byte enable pin UB. These pins are used to determine which byte (LB controls data lines 0-7 and UB controls data lines 8-15) is being used when there is a read or a write request from the Patriot IC.
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Theory of Operation 3-22 : VOCON Board 3.2.3 Audio and Power The audio and power section contains the following components: • GCAP II IC U501 • 5 V regulator U505 • Audio pre-amplifier U502 • Audio power amplifier U503 • EEPOT U509 •...
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Theory of Operation : VOCON Board 3-23 3.2.3.1.2 MCU Interface The GCAP II IC has a four-wire, SPI connection to the Patriot IC (SPI B). The SPI B clock is connected to the SPI_CLK pin (test point SCKB). The SPI B MOSI line is connected to the SPI_DW pin (test point MOSIB).
Theory of Operation 3-24 : VOCON Board 3.2.3.4 Audio Pre-Amplifier U502 The audio pre-amplifier U502 is a single-package, 5-pin, op-amp supplied with 5 volts. This pre-amp stage provides a fixed gain, which is selected by the components R551 and R537. The input (U502 pin 4) of stage is the EXTOUT pin from the GCAP II IC, while the output (U502 pin 1) of this stage goes to the audio PA.
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Theory of Operation : VOCON Board 3-25 The Flipper IC contains a USB transceiver, switching logic between RS232 and boot data path, One- Wire side connector support, and several clock generators. The Flipper IC is programmed by the Patriot IC. ESD protection devices include zener diodes and low-capacitance ESD suppressors.
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Theory of Operation 3-26 : VOCON Board When a USB cable is detected, the USB_DIS pin (Q302 pin 2) goes high. This controls the isolation switch Q301 so that the data that is on those lines are routed to the USB transceiver. If a USB cable is not detected, the USB_DIS pin is low and the USB transceiver on the Flipper IC is isolated from the side connector.
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Theory of Operation : VOCON Board 3-27 3.2.4.1.6 13 MHz Reference Generation for GCAP II The 13 MHz reference is required by the GCAP II IC for the CODEC time base and the SSI clock generator module internal to the Flipper IC. A phase locked loop (PLL) is used to generate the 13 MHz using the 16.8 MHz clock, which is provided to the Flipper IC REF_16_IN pin (C307).
Theory of Operation 3-28 : VOCON Board 3.2.4.3 Universal Connector Interface Circuitry See Figure 8-63, “NTN9564B VOCON Universal Connector Circuit,” on page 8-98 for schematic details of the following discussion. Some important components on the universal connector interface are two op-amps. The first op- amp, U201, is used as a comparator for the option-select 1 line.
Theory of Operation : VOCON Board 3-29 Most of the signals are extensions of circuits described in other areas of this manual. However, there are two option select pins (see Table 3-5) used to configure special modes: Option Select 1 and Option Select 2.
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Theory of Operation 3-30 : VOCON Board 3.2.4.5 Keypad Module The keypad module is either a 6- x 3-button (Model III) or a 2- x 3-button (Model II) module with backlighting. The keypad module is connected to the VOCON board through flex connector J107. The keypad is read though a row-and-column matrix made up of ROW1, ROW2, ROW3, ROW4, ROW5, ROW6, and COL1, COL2, and COL3.
Theory of Operation : VOCON Board 3-31 U1 is a binary-coded switch. The output pins from U1, which are connected to GPIO pins on the Patriot IC, provide a four-bit binary word (signals RTA0, RTA1, RTA2, and RTA3) to the MCU, indicating to which of the 16 positions the rotary is set.
Theory of Operation 3-32 : VOCON Board 3.2.5 VOCON Audio Paths This section describes the VOCON transmit and receive audio paths. See Figure 8-67, “NTN9564B VOCON Audio and DC Circuits,” on page 8-102 for schematic details of the following discussion. 3.2.5.1 Transmit Audio Path Refer to Figure...
Theory of Operation : VOCON Board 3-33 3.2.5.2 Receive Audio Path Refer to Figure 3-13. The receive audio data comes from the Abacus III IC U500 through the RF interface connector P201 pin 12 (RX_DATA) to the Patriot IC SRDB pin. The DSP decodes the data and sends it out through the CODEC_RX line to the GCAP II IC RX pin.
ICs to perform digital, numerical, encryption algorithms. The encryption modules are designed to digitally encrypt and decrypt voice and ASTRO data in ASTRO XTS 5000 radios. This section covers the encryption modules, hardware kits NTN9738 and NNTN5032. NOTE: The encryption modules are NOT serviceable. The information contained in this section is only intended to help determine whether a problem is due to a encryption module or the radio itself.
Chapter 4 Troubleshooting Procedures The purpose of this chapter is to aid in troubleshooting problems with the ASTRO XTS 5000 radio. It is intended to be detailed enough to localize the malfunctioning circuit and isolate the defective component. It also contains a listing of service tools recommended for PC board repair at the component level.
For listings of additonal service tools, service aids, and test equipment that are recommended for all levels of service, refer to the XTS 5000 basic service manual (see “ Related Publications” on page xii). Table 4-1. Recommended Service Tools Motorola Description Application Part Number R1453 Digital-readout solder station...
Troubleshooting Procedures: Voltage Measurement and Signal Tracing Table 4-1. Recommended Service Tools (Continued) Motorola Description Application Part Number ChipMaster Nozzles: 6680333E28 PA nozzle Soldering and unsoldering ICs 6680332E83 PLCC-28* nozzle 6680332E93 PLCC-32 nozzle 6680332E82 PLCC-44* nozzle 6680332E94 PLCC-52 nozzle 6680332E95...
Troubleshooting Procedures: Standard Bias Table Standard Bias Table Table 4-2 outlines some standard supply voltages and system clocks which should be present under normal operation. These should be checked as a first step to any troubleshooting procedure. Table 4-2. Standard Operating Bias Signal Name Nominal Value Tolerance...
Troubleshooting Procedures: Power-Up Self-Check Errors Power-Up Self-Check Errors Each time the radio is turned on, the MCU and DSP perform a series of internal diagnostics. These diagnostics consist of checking such programmable devices as the FLASH ROMs, the EEPROM, and SRAM devices. Problems detected during the power-up self-check routines are presented as error codes on the radio’s display.
Troubleshooting Procedures: Power-Up Self-Check Diagnostics and Repair (Not for Field Use) Power-Up Self-Check Diagnostics and Repair (Not for Field Use) Table 4-4 lists additional action items that can be used for the diagnosis and resolution of the error codes listed in Table 4-3 on page 4-5.
Chapter 5 Troubleshooting Charts This section contains detailed troubleshooting flowcharts. These charts should be used as a guide in determining the problem areas. They are not a substitute for knowledge of circuit operation and astute troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions in the theory of operation sections prior to troubleshooting a radio.
Troubleshooting Charts: Main Troubleshooting Flowchart Main Troubleshooting Flowchart Start Good Error Display power-up Message? Model? Self-Test? See Table 5-2: Go to Use RSS to Is there Power-up Self- TX RF display Error TX Power? Check Error flowchart Messages Codes Is TX Error Go to Deviation...
Troubleshooting Charts: Power-Up Failure Power-Up Failure—Page 1 Radio Power-Up Failure Verify Standard Bias in Table 5-1 Isolate and Repair Problem Standard See DC Supply Bias OK? Failure flowchart Remove R528 (VOCON) Replace U301 (Flipper) and Fixed? place R528 back on board Place R528 back on board Signal may appear...
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Troubleshooting Charts: Power-Up Failure Power-Up Failure—Page 2 Signal may appear for a very short period of time (50ms). Use Probe an oscilloscope 16.8 MHz with trigger to Signal at R452 capture signal. Note: All components noted on this chart are VOCON components. Investigate Signal 16.8 MHz greater than Reference 600mV? Oscillator...
Troubleshooting Charts: DC Supply Failure DC Supply Failure—Page 1 NOTE: Since the failure of a critical voltage supply might cause the radio to automatically power down, supply voltages should first be probed with a multimeter. If all the board voltages are absent, then the voltage test point should be retested using a rising-edge-triggered oscilloscope.
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Troubleshooting Charts: DC Supply Failure DC Supply Failure—Page 2 Check Voltage at B502 (VOCON) Check R502, Voltage Components C506, L502, = 3.77V+/-5%? and D503 Replace Check Voltage Problem at R501 Component Check R763, Voltage ReFLASH Components = 1.85V+/-5%? L703, C717, HOST C and CR700 Code...
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Troubleshooting Charts: DC Supply Failure DC Supply Failure—Page 3 Check Voltage at pin 5 of U505 (VOCON) Check R503, Replace Voltage Components D501, C509, Problem = 5.0V+/-5%? C510, and C508 Component Replace Check Voltage 700-800: U505 at TP5 VHF and UHF R2: U1 * per Standard Bias Table Check 700-800:...
Troubleshooting Charts: Display Failure (NNTN4563, NNTN4819, & NNTN4717 VOCON Kits) Display Failure (NNTN4563, NNTN4819, & NNTN4717 VOCON Kits) Page 1 NOTE: The NNTN4563 VOCON board is compatible only with the 7285726C02 display module, and the NNTN4819 VOCON board is compatible only with the 7285726C03 display module.
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Troubleshooting Charts: Display Failure (NNTN4563, NNTN4819, & NNTN4717 VOCON Kits) Display Failure (NNTN4563, NNTN4819, & NNTN4717 VOCON Kits) Page 2 Check P_S* at J301, pin 4 Verify Signal Problem Path Integrity V = 0 V? Resolved? and correct Check RESET at J301, pin 6 Verify Signal Problem...
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5-10 Troubleshooting Charts: Display Failure (NNTN4563, NNTN4819, & NNTN4717 VOCON Kits) Display Failure (NNTN4563, NNTN4819, & NNTN4717 VOCON Kits) Page 3 Use an oscilloscope to check for Check Active a low-level (0V) pulse occurrence Low Status on during power-on initialization period. both RESET and CS Return radio to...
Troubleshooting Charts: Display Failure (NTN9564) 5-11 Display Failure (NTN9564)—Page 1 NOTE: The NTN9564 VOCON board is compatible only with the 7285726C01 display module. No Display Replace LCD Display Problem Resolved? Check DC on J301, pin 17 1.8<V<1.95V? Check integrity of B102 Replace B102 OK? B102...
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5-12 Troubleshooting Charts: Display Failure (NTN9564) Display Failure (NTN9564)—Page 2 Check P_S* at J301, pin 4 Verify Signal Problem Path Integrity V = 1.85V? Resolved? and correct Check RESET at J301, pin 6 Verify Signal Problem V = 1.85V? Path Integrity Resolved? and correct Check...
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Troubleshooting Charts: Display Failure (NTN9564) 5-13 Display Failure (NTN9564)—Page 3 Use an oscilloscope to check for Check Active a low-level (0V) pulse occurrence Low Status on during power-on initialization period. both RESET and CS Return radio to Low- Level Pulses service depot for Present? further analysis...
5-14 Troubleshooting Charts: Volume Set Error Volume Set Error Volume Set Error Synopsis This chart relates to a failure in the volume Verify operation set knob. Basic failure modes are as follows: of volume knob 1) Failure in control top/PTT flex circuit using Button Test 2) Bad connection flowchart...
Troubleshooting Charts: Channel/Zone Select Error 5-15 Channel/Zone Select Error Channel Channel RTA3 RTA2 RTA1 RTA0 Select Error (R236) Probe Point (R241) (R239) (R235) Verify operation of zone knob using Button Test flowchart By studying the adjacent table against the channel numbers that have errors, one signal may be determined to be in error.
5-16 Troubleshooting Charts: Button Test Button Test Synopsis Button Test This chart relates to a failure in the button functions Basic Failure modes are as follows: 1) Failure in control top/PTT or keypad flex assembly 2) Bad Connection 3) Defective Switches or pads Place radio in Test Mode.
Troubleshooting Charts: Top/Side Button Test 5-17 5.10 Top/Side Button Test Top/Side Button Test Synopsis This chart relates to a failure in Verify operation reading the buttons: Emergency, of zone knob Side Button 1, Side Button 2, or using Button Test Side Button 3.
5-18 Troubleshooting Charts: VCO TX/RX Unlock 5.11 VCO TX/RX Unlock VCO TX/RX unlock Sniff: Using an inductive field probe as an antenna to measure "Sniff" frequency. Place the probe frequency near approximately 1/2 inch away VCO shield from components to be sniffed. Check parts Frequency 5V at TP3?
Troubleshooting Charts: VOCON TX Audio—Page 1 5-19 5.12 VOCON TX Audio—Page 1 Radio has no Transmitter Deviation (VOCON Evaluation) Inspect Microphone and Flex Connector Repair connections Connections and/or replace flex and microphone Connect an RLN4460A audio test box (or equivalent) to the radio side connector Inject a 200 mV...
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5-20 Troubleshooting Charts: VOCON TX Audio—Page 1 VOCON TX Audio—Page 2 Use an oscilloscope to check the SSI audio signals from the GCAP (U703). The following test points are used for data collection: DCLK: 520 kHz Square Wave Clock* * on NTN9564, NNTN4563 & NNTN4819 VOCON boards 256 kHz Square Wave Clock** ** on NNTN4717 VOCON board TX: Audio Data Words...
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Troubleshooting Charts: VOCON RX Audio 5-21 5.13 VOCON RX Audio—Page 1 Bad SINAD Bad 20db Quieting No Recovered Audio A standard input is an RF signal with a 1 kHz Inject Standard tone modulated with 3 kHz Input into Antenna deviation in a 25 kHz channel.
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5-22 Troubleshooting Charts: VOCON RX Audio VOCON RX Audio—Page 2 Check Preamp Output Signal at C530 Make sure that you look at Check Preamp all solder contacts. Check U502 and its Signal resistors and capacitors associated Present? associated with this check. If components all look fine, then replace U502.
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Troubleshooting Charts: RX RF 5-23 5.14 RX RF—Page 1 Poor RX sensitivity or no RX audio 3 kHz FM deviation, Inject a standard FM test signal into the antenna port. Use CPS to ensure that 1 kHz rate, -47 dBm attenuator feature is disabled.
5-24 Troubleshooting Charts: RX RF RX RF—Page 2 2nd LO, 700-800: 107.4 MHz, UHF R1/R2: 71.1 MHz, VHF: 42.6 MHz, about 356 mVpp Measure 2nd LO at TP501 (UHF R1 & 700-800) or TP18 (VHF and UHF Range 2) on PCB side 2 2nd LO DC bias Signal Check Voltage...
5-28 Troubleshooting Charts: TX RF (VHF and UHF Range 2) 5.15 TX RF (VHF and UHF Range 2)—Page 1 No or low TX power Measure RF level Place XCVR and VOCON at C147 into the analysis fixture. Key up. Measure RF power at antenna port Level about 0 dBm?
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Troubleshooting Charts: TX RF (VHF and UHF Range 2) 5-29 TX RF (VHF and UHF Range 2)—Page 2 Measure Measure RAWB+ RAWB+ at Q107-drain at U102-6 RAWB+ RAWB+ Check Check about about continuity continuity 7.2 Vdc? 7.2 Vdc? Measure gate bias Measure at L108 for VHF and TX7V at...
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5-30 Troubleshooting Charts: TX RF (VHF and UHF Range 2) TX RF (VHF and UHF Range 2)—Page 3 Vgate at TP111 TX7V is low. is low (< 4 Vdc) Measure TXINH Measure INT at P1-19, Q101-b at TP104 Bad control Replace TXINH signal from...
Troubleshooting Charts: TX RF (UHF R1/700-800 MHz) 5-31 5.16 TX RF (UHF R1/700-800 MHz)—Page 1 No or low TX power Measure RF level at PA output, Place XCVR and VOCON C103. into the analysis fixture. Key up. Measure RF power at antenna port Level about +36 dBm? Check coaxial...
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5-32 Troubleshooting Charts: TX RF (UHF R1/700-800 MHz) TX RF (UHF R1/700-800 MHz)—Page 2 Measure Measure RAWB+ RAWB+ at Q107-drain at U102-6 RAWB+ RAWB+ Check Check about about continuity continuity 7.2 Vdc? 7.2 Vdc? Measure Measure gate bias TX7V at at L108 U102-14 TX7V...
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Troubleshooting Charts: TX RF (UHF R1/700-800 MHz) 5-33 TX RF (UHF R1/700-800 MHz)—Page 3 Vgate at TP111 TX7V is low. is low (< 4 Vdc) Measure TXINH Measure INT at P1-19, Q101-b at TP104 Bad control Replace TXINH signal from INT >...
Troubleshooting Charts: Secure Hardware Failure 5-35 5.18 Secure Hardware Failure Fail 09/10 or 09/90 Secure Hardware Failure Synopsis This failure relates only to secure-equipped Verify connections radios and indicates a power-up self-test failure to secure module for the secure module. More specifically this through J701 failure indicates a failure in communications between the DSP and secure module.
Chapter 6 Troubleshooting Waveforms This chapter contains images of waveforms that might be useful in verifying operation of certain parts of the circuitry. These waveforms are for reference only; the actual data depicted will vary depending on operating conditions. List of Waveforms Table 6-1 lists each waveform and the page on which the waveform can be found.
Troubleshooting Waveforms: 13 MHz Clock 13 MHz Clock MAEPF-27490-O 13 MHz clock from U301 to U501. Trace 1: Trace recorded at C303 on the NTN9564 board. Similar waveform is visible on C339 on the NNTN4563, NNTN4819, & NNTN4717 VOCON boards. Figure 6-1.
Troubleshooting Waveforms: 16.8 MHz Buffer Input and Output 16.8 MHz Buffer Input and Output MAEPF-27491-O Trace 1: Buffer input at R452. Trace 2: Buffer output at C452. Note: These components are under shield SH101 on the NNTN4563, NNTN4819, & NNTN4717 VOCON boards.
Troubleshooting Waveforms: 32.768 kHz Clock Outputs 32.768 kHz Clock Outputs MAEPF-27492-O Trace 1: Output at C313 (to real-time clock of GCAP II IC). Trace 2: Output at U302, pin 2 (to Patriot IC CKIL input). Note: These components are under shield SH102 on the NNTN4563, NNTN4819, & NNTN4717 VOCON boards.
Troubleshooting Waveforms: SPI B Data SPI B Data MAEPF-27493-O Trace 1: GCAP II IC chip enable at R539 (Note active high). Trace 2: SPI data clock at Test Point SCKB. Trace 3: SPI data to GCAP II IC at Test Point MOSIB. Figure 6-4.
Troubleshooting Waveforms: Receive Serial Audio Port (SAP) Receive Serial Audio Port (SAP) MAEPF-27494-O Trace 1: 8 kHz frame sync at R406 (each word is 13 bits after failing edge of FSYNC). Trace 2: SAP data at R403 (audio data from GCAP II IC CODEC to Patriot IC DSP). Note: Transmit is identical, except data acquired at R402.
Troubleshooting Waveforms: Receive Baseband Interface Port (RX BBP) Receive Baseband Interface Port (RX BBP) Trace 1: BBP RX frame sync signal at R123 (P1-6). Trace 2: BBP RX clock signal at R124 (P1-5). Trace 3: BBP RX data signal at R121 (P1-12). Figure 6-6.
Troubleshooting Waveforms: Transmit Baseband Interface Port (TX BBP) Transmit Baseband Interface Port (TX BBP) Trace 1: BBP TX frame sync signal at R119. Trace 2: BBP TX clock signal at R125. Trace 3: BBP TX data signal at R127. Figure 6-7. Transmit Baseband Interface Port (TX BBP) Waveforms July 21, 2004 6881094C31-D...
Chapter 7 Troubleshooting Tables List of Board and IC Signals Due to the nature of the schematic-generating program, signal names might be different when they are not directly connected to the same point. The tables in this chapter provide a cross reference to the various pinouts for these signals.
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Troubleshooting Tables: List of Board and IC Signals Table 7-2. J101 VOCON Board to Controls Flex Assembly (Continued) Side J101 Description To/From Connector Pin No. Number UC_OPT_SEL1 R217 UC_OPTB+_VPP R255 UC_EXT_MIC TP214 UC_EMERG R233 DGND15 TP202 DGND16 TP202 UC_MONITOR R244 DGND18 TP202 DGND19...
Troubleshooting Tables: List of Board and IC Signals Table 7-3. J107 VOCON Board to Keypad Module Accessible J107 Description To/From Pin No. VOCON? KP_COLUMN0 C134 KP_COLUMN1 C133 KP_COLUMN2 C132 KP_GND GROUND KP_GND GROUND KP_BL_EN C124 KP_5V1 C104 KP_5V2 C104 KP_GND GROUND KP_GND GROUND...
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Troubleshooting Tables: List of Board and IC Signals Table 7-4. J701 VOCON Board to Encryption Module (Continued) J701 Accessible Description To/From Pin No. on VOCON? RS232_DOUT_UP R317 RS232_DOUT_ENC R317 SW_B+_ENC C101 Regulated V_ENC No Connect RS232_DTR_IN_ENC No Connect RS232_RI_OUT_EN No Connect USB_MINUS Monitor No Connect CONT_3VDC_OUT_ENC...
Troubleshooting Tables: List of Board and IC Signals Table 7-4. J701 VOCON Board to Encryption Module (Continued) J701 Accessible Description To/From Pin No. on VOCON? UNSW_B+_ENC C102 ENC_SSI_CLK R404 ENC_SSI_FS R406 ENC_SSI_DI R403 ENC_SSI_DOUT R402 * = Component located under a shield on NNTN4563, NNTN4819, & NNTN4717 Table 7-5.
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Troubleshooting Tables: List of Board and IC Signals Table 7-5. U402 FLASH Pinouts (Continued) U402 Accessible Description To/From Comment Pin No. on Vocon? ADDRESS 15 ADDRESS 16 ADDRESS 17 ADDRESS 18 ADDRESS 19 ADDRESS 20 ADDRESS 21 ADDRESS 22 ADDRESS 23 R427* GROUND GROUND...
Troubleshooting Tables: List of Board and IC Signals Table 7-5. U402 FLASH Pinouts (Continued) U402 Accessible Description To/From Comment Pin No. on Vocon? VSW2 C409* 1.875 V VSW2 C409* 1.875 V VSW2 C409* 1.875 V * = Component located under a shield on NNTN4563, NNTN4819, & NNTN4717 ** = No test point/component on NNTN4563, NNTN4819, &...
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Troubleshooting Tables: List of Board and IC Signals Table 7-6. U403 SRAM Pinouts (Continued) U403 Accessible Description To/From Comment Pin No. on Vocon? ADDRESS 17 ADDRESS 18 ADDRESS 19 GROUND GROUND GROUND NOT USED NOT USED DATA 15 DATA 14 DATA 13 DATA 12 DATA 11...
Troubleshooting Tables: List of Board and IC Signals Table 7-7. U401 Patriot MCU/DSP IC Pinouts U401 Accessible Description To/From Comment Pin No. on Vocon? EEPOT_INC* C537 Active Low EXT_SPKR_SEL Q505, pin 5 AUDIO_PA_EN R575 HOST_WAKE BATTERY_ID C556 MECH_SW_BAR Q508, pin 3 Active Low INT_PTT R216...
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7-10 Troubleshooting Tables: List of Board and IC Signals Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? NOT USED NOT USED NOT USED LOCK_DET C123 Active Low R234 RTA3 R241 RTA2 R239 RTA1 R236...
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Troubleshooting Tables: List of Board and IC Signals 7-11 Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? URTS1_XRXD ADTRIG URXD2 U303, pin 4 BSY_IN_RTS RX_SSI_DATA R123 Data From Abacus to TX_SSI_CLK R125 1.536 MHz RED_LED...
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7-12 Troubleshooting Tables: List of Board and IC Signals Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? OPT_SEL2_OUT R256 AUDIO_MODE_SEL R257 EEPOT_CS_EXT* U509, pin 1 EEPOT_U_D* U509, pin 2 EEPOT_CS* U509, pin 10 GROUND GROUND GROUND...
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Troubleshooting Tables: List of Board and IC Signals 7-13 Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? SCKB SCKB SPI B Clock NOT USED NOT USED SPI_MOSIB MOSIB SPI Data Out SCKA SCKA SPI A Clock...
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7-14 Troubleshooting Tables: List of Board and IC Signals Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? FLIP_32K 32 kHZ 32.768 kHz (NTN9564) U302, pin 2* (NNTN4563 NNTN4819 NNTN4717) NOT USED Bootstrap mode >...
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Troubleshooting Tables: List of Board and IC Signals 7-15 Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? NOT USED ONE_WIRE_EN* Active Low KVL_USB_DET* Active Low NOT USED BAT_BUS_EN* Q507, pin 2 Active Low NOT USED RESET...
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7-16 Troubleshooting Tables: List of Board and IC Signals Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? ADDRESS 0 J101, pin 7 Not accessible on NNTN4563, NNTN4819, & NNTN4717 ADDRESS 1 ADDRESS 2 ADDRESS 3 ADDRESS 4...
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Troubleshooting Tables: List of Board and IC Signals 7-17 Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? DATA 10 DATA 9 DATA 8 DATA 7 R435** DATA 6 R434** DATA 5 R433** DATA 4 R432**...
7-18 Troubleshooting Tables: List of Board and IC Signals Table 7-8. U301 Flipper IC Pinouts U301 Accessible Description To/From Comment Pin No. on Vocon? RXDIN_ENC_3V R308 TXDO_BDI_5V R329* 5 V RS232 Data Out RXDIN_5V R328* 5 V RS232 Data In D303 pin 3 Request to Send (RS232)
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Troubleshooting Tables: List of Board and IC Signals 7-19 Table 7-8. U301 Flipper IC Pinouts (Continued) U301 Accessible Description To/From Comment Pin No. on Vocon? UTXD1_USP_VPO USB_VMO URTS1_XRXD USB_VPI URXD1_USB_VMI USB_SUSP SCKB SCKB SPI B Clock SPI_MOSIB MOSIB SPI Data Write to Flipper IC SPI_MISOB MISOA...
7-20 Troubleshooting Tables: List of Board and IC Signals Table 7-8. U301 Flipper IC Pinouts (Continued) U301 Accessible Description To/From Comment Pin No. on Vocon? RTS_FILLSEN_3V CTS_FILLREQ_3V R309* TXDO_BDI_ENC_3V R317 TXDO_BDI_UP_3V R317 RXDIN_ENC_3V R308 * = Component located under a shield on NNTN4563, NNTN4819, & NNTN4717 ** = No test point/component on NNTN4563, NNTN4819, &...
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Troubleshooting Tables: List of Board and IC Signals 7-21 Table 7-9. U501 GCAP II IC Pinouts (Continued) U501 Accessible Description To/From Comment Pin No. on Vocon? XTAL1 G_32K 32.768 kHz Square Wave XTAL2 PRSC2 C514 3.77V D502 262.144 kHz Square Wave PGND1 GROUND R501...
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7-22 Troubleshooting Tables: List of Board and IC Signals Table 7-9. U501 GCAP II IC Pinouts (Continued) U501 Accessible Description To/From Comment Pin No. on Vocon? PA_DRV PA_SENSE PGM0 GROUND LS3_RX DGND GROUND LS3TX_PABPOS GROUND MIC_OUT U509 pin 6 AC Mic Signal STANDBY R557 3.0V...
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Troubleshooting Tables: List of Board and IC Signals 7-23 Table 7-9. U501 GCAP II IC Pinouts (Continued) U501 Accessible Description To/From Comment Pin No. on Vocon? SIMI_O AD5_VOLUME R526 0-2.5V AGND3 GROUND DWN_OUT DWN_IN GROUND CMP_OUT DSC_INN GROUND DSC_INP GROUND SPI_CLK SCKB SPI Data...
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7-24 Troubleshooting Tables: List of Board and IC Signals Table 7-9. U501 GCAP II IC Pinouts (Continued) U501 Accessible Description To/From Comment Pin No. on Vocon? AGND4 GROUND AGND2 GROUND MICIN_POS C534 MICIN_NEG Virtual Ground * = Component located under a shield on NNTN4563, NNTN4819, & NNTN4717 July 21, 2004 6881094C31-D...
Chapter 8 Schematics, Board Overlays, and Parts Lists This chapter contains the schematics, board overlays, and parts lists Table 8-1. List of Transceiver Schematics and Board Overlays (Continued) Table 8-1. List of Transceiver Schematics and Board Overlays (Continued) for the XTS 5000 radio. Use them in conjunction with the theory of operation and the troubleshooting procedures, charts, and waveforms Transceiver Board Schematic/Board Layout Page No.
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Schematics, Board Overlays, and Parts Lists: List of VOCON Schematics and Board Overlays Table 8-2. List of VOCON Schematics and Board Overlays (Continued) VOCON Board Schematic/Board Layout Page No. 8-124 NNTN4563A/B VOCON Board Overall Schematic NNTN4563A/B VOCON Universal Connector Circuit 8-126 8-127 NNTN4563A/B VOCON Flipper Circuit...
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8-12 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards NUF3577 700–800 MHz Transceiver (RF) Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Board Parts List C119 2113743N38 CAP CHIP 33.0 PF 5% COG 2113743S01 CAP CER CHIP 1.0 UF 10% C224...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-13 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C308 2113743N40 CAP CHIP 39.0 PF 5% COG 2113932E20 CAP CER CHP .10 UF 10% C515 2113743L41 CAP CHIP 10000 PF 10%...
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8-14 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C712 2113930F11 CAP 2.2 PF 50V +/-.25 PF 2405688Z01 INDUCTOR FERRITE 3905643V01 CONTACT ANT GRD L307...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-15 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description L708 2460591A69 COIL AIR WOUND INDUC R101 0662057N23 RES. CHIP 100K 5% 20X40 R216 0662057M96 RES.
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8-16 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description 5185353D13 IC MINI SO-8 HI NOTPLACED NOTPLACED PRECISION REG 5V NOTPLACED NOTPLACED U101 5185633C24 MODULE DIRECT NOTPLACED NOTPLACED COUPLER NOTPLACED NOTPLACED U102 5185130C65...
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8-26 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards NUF3577C 700-800 MHz Transceiver (RF) Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Board Parts List C121 2113743N38 CAP CHIP 33.0 PF 5% COG C207 2113743M24 CAP CHIP 100000 PF +80-...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-27 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C314 2104801Z12 CAP CER NPO 1.8PF 16V C410 2113743N38 CAP CHIP 33.0 PF 5% COG C521 2113928N01 CAP CER CHIP 0.1UF 10%...
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8-28 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description 2113740F51 CAP CHIP REEL CL1 +/-30 E501 2480640Z01 SURFACE MOUNT 2486085A04 COIL, 6.8 UH POWER L406...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-29 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Q103 4813824A42 TSTR PNP 50V BIAS RES R111 0662057N23 RES. CHIP 100K 5% 20X40 R304 0662057M58 RES.
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8-30 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description U103 5185963A15 IC TEMPERTURE SENSOR NOTPLACED 64AM DUMMY PART 1M50C NUMBER U104 5185765B26 IC PWR CTRL IN MOS20 NOTPLACED 64AM DUMMY PART NUMBER U105 5185368C19...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-43 NLD8910B VHF Transceiver (RF) Board Parts Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description List C115 2113740F63 CAP CHIP CL1 +/-30 330 C140 2113740F31 CAP CHIP REEL CL1 +/-30 C207...
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8-44 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C227 2109720D14 CAP CER CHIP LOW DIST C307 2113740F03 CAP CHIP REEL CL1 +/-30 C429 2113743Q22 CAP CHIP 6.8 PF +/-0.25...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-45 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C550 2311049A62 CAP TAN CHIP A/P 4.7 10 C714 2113740F18 CAP CHIP REEL CL1 +/-30 4813833A20 DIODE SCHOTTKY 1A 40V...
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8-46 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description L201 2462587Q20 IND CHIP 2,200 NH 20% L434 2462587V35 CHIP IND 120 NH 5% 0805 Q103 4813824A42 TSTR PNP 50V BIAS RES...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-47 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R310 0662057M98 RES. CHIP 10K 5% 20X40 R512 0662057M98 RES. CHIP 10K 5% 20X40 U102 5185130C65 IC VHF/UHF/800 MHZ LDMOS DRIVER...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-57 NLE4272A UHF Range 1 Transceiver (RF) Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Board Parts List C119 2113740F51 CAP CHIP REEL CL1 +/-30 2113743S01 CAP CER CHIP 1.0 UF 10% C217...
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8-58 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C301 2113740L05 CAP CER CHIP 3.0 PF +- C327 2113743N52 CAP CHIP 120 PF 5% COG C417 2113743N67...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-59 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C525 2113743L41 CAP CHIP 10000 PF 10% C558 2113928N01 CAP CER CHIP 0.1UF 10% C415 2113743N10 CAP CHIP 2.2 PF +-.25PF...
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8-60 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C522 2113743L41 CAP CHIP 10000 PF 10% C555 2113743N28 CAP CHIP 12.0 PF 5% COG C715 2113740F51 CAP CHIP REEL CL1 +/-30...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-61 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description E502 2480640Z01 SURFACE MOUNT 2486085A04 COIL, 6.8 UH POWER L312 2462587V59 IND CHIP 390 NH 5% L474...
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8-62 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Q108 4805128M12 TSTR SOT BCW 60B (RH) R108 0662057M90 RES. CHIP 4700 5% 20X40 R217 0662057M76 RES.
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-63 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R720 0662057N23 RES. CHIP 100K 5% 20X40 U300 5105750U54 IC PKG DIE VCO BUFFER NOTPLACED NOTPLACED SH201 2685787B01...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-73 NLE4278A UHF Range 1 Navy Low-Power Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Parts List C120 2113743L41 CAP CHIP 10000 PF 10% C201 2113743M24 CAP CHIP 100000 PF +80-...
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8-74 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C311 2113740L07 CAP CER CHIP 3.6 PF +- 2113743E20 CAP CHIP .10 UF 10% C455 2113743N10 CAP CHIP 2.2 PF +-.25PF...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-75 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C558 2113928N01 CAP CER CHIP 0.1UF 10% 4813833A20 DIODE SCHOTTKY 1A 40V D320 4805218N57 DIODE DUAL...
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8-76 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description L207 2462587Q47 IND CHIP 1,000 NH 10% L433 2409154M92 IND CER MLTILYR 22.0NH Q101 4813824A42 TSTR PNP 50V BIAS RES...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-77 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R220 NOTPLACED 64AM DUMMY PART R451 0662057M98 RES. CHIP 10K 5% 20X40 T471 2580541Z02 BALUN TRANSFORMER...
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8-78 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description NOTPLACED 64AM DUMMY PART NUMBER Y200 4802245J68 “OSC, REF 16.8 MHZ 1.5 PPM” July 21, 2004 6881094C31-D...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-91 NLE 4273A UHF Range 2 Transceiver (RF) Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Board Parts List C122 2113743L21 CAP CHIP 1500 PF 10% C219 2185419D08 CAP CER SUPER L/D...
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8-92 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C302 2113740L08 CAP CER CHIP 3.9 PF +- 2113743L41 CAP CHIP 10000 PF 10% C443 2113743N20 CAP CHIP 5.6 PF + -.5PF...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-93 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C556 2113743N44 CAP CHIP 56.0 PF 5% COG C731 2113928E01 CAP CER CHIP 1.0 UF 10 4813833A20 DIODE SCHOTTKY 1A 40V...
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8-94 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description L305 2462587V59 IND CHIP 390 NH 5% L437 2460591C24 COIL AIR WOUND INDUC R109 0662057A25 CHIP RES 100 OHMS 5%...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-95 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R304 0662057M34 RES. CHIP 22 5% 20X40 R506 0662057M98 RES. CHIP 10K 5% 20X40 U105 5185368C19 IC QUAD 10 BIT A/D CONV R305...
8-98 Schematics, Board Overlays, and Parts Lists: VOCON Boards TP202 E202 R201 RED_LED_ENC Not placed DGND03 SECURE MODULE R202 DGND15 GREEN_LED_ENC DGND16 Not placed DGND18 UNSW_B+ B+SENSE DGND19 CONTROL TOP FLEX TP201 E201 DGND28 POWER & GROUND LED CONTROL Q201 DGND29 L201 270nH...
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Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-105 NTN9564B VOCON Board Parts List Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C120 2113743N38 CAP CHIP 33.0 PF 5% COG C218 2113743L09 CAP CHIP 470 PF 10% X7R C312 2113743M24 CAP CHIP 100000 PF +80-...
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8-106 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C437 2113743M24 CAP CHIP 100000 PF +80- C523 2311049A57 CAP TANT CHIP A/P 10UF C550 2113743M24 CAP CHIP 100000 PF +80-...
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Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-107 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description E211 NOTPLACED NOT PLACED M101 NOTPLACED NOT PLACED NOTPLACED NOT PLACED R211 0662057N23 RES.
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8-108 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R256 0662057M50 RES. CHIP 100 5% 20X40 R418 0662057M01 RES. CHIP 0 5% 20X40 R528 0662057M74...
Page 255
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-109 Ref. Des. Part Number Description Ref. Des. Part Number Description U401 5109841C69 IC 256 BGA 17X17 WAIT NOTPLACED NOT PLACED PACKAGE PATRIOT Y301 4809995L05 XTAL QUARTZ 32.768 kHz U402 5199485A01 IC FLASH 8MBYTE BURST CC4V-T1 U403 5185368C82...
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Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-119 NTN9564C VOCON Board Parts List Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C119 2113743N38 CAP CHIP 33.0 PF 5% COG C213 2113743L09 CAP CHIP 470 PF 10% X7R C306 2113743N50 CAP CHIP 100 PF 5% COG...
Page 266
8-120 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C426 2113743M24 CAP CHIP 100000 PF +80- C509 2113743T19 CAP 10UF 16V CER 3225 C536 2113743N50 CAP CHIP 100 PF 5% COG...
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Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-121 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description DSP_DE NOTPLACED NOTPLACED E215 NOTPLACED NOTPLACED M201 NOTPLACED NOTPLACED Q506 4813824A10 TSTR NPN 40V .2A GEN PURP E147...
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8-122 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R143 NOTPLACED NOTPLACED R240 0662057V02 RES CHIP 10K 1% 1/16W R317 0662057M01 RES.
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Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-123 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R548 0662057N06 RES. CHIP 20K 5% 20X40 R586 0662057N39 RES. CHIP 470K 5% 20X40 U303 5109522E53 IC SNGL BUF...
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Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-133 NNTN4563A/B VOCON Board Parts List Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description C117 2113743L09 CAP CHIP 470 PF 10% X7R C209 2113743L41 CAP CHIP 10000 PF 10% C256 NOTPLACED NOTPLACED...
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8-134 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description C409 2113743M24 CAP CHIP 100000 PF +80- C452 2113743L17 CAP CHIP 1000 PF 10% C526 2113743M24 CAP CHIP 100000 PF +80-...
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Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-135 Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description D304 4805129M06 DIODE MMBD7000 E166 NOTPLACED NOTPLACED L202 2404574Z14 IND CHIP WW 270NH 2% 8485140D04 PCB MAIN 2012 SMD...
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8-136 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description R107 0662057M98 RES. CHIP 10K 5% 20X40 R206 0662057M37 20X40 30 OMH 5% CHIP R243 0662057V32 RESISTOR, 150 KOHM,...
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Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-137 Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description R443 NOTPLACED NOTPLACED R538 0662057M01 RES. CHIP 0 5% 20X40 R574 0662057N23 RES.
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8-138 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref Des Part # Description U504 5109731C15 IC OP AMP SNGL OPA237 SOT23 U505 5185353D13 IC MINI SO-8 HI PRECISION REG 5V U507 5109731C15 IC OP AMP SNGL OPA237 SOT23 U509 5185353D35 IC DUAL EEPOT 256 TAP U510...
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-145 VCC5 C539 BATTERY INTERFACE CIRCUITRY U510 VSW2 VSW1 VSW2: 1.875 V VSW1: 3.8 V 0.1uF TC7S66F GCAP_B+ Place close to GCAP Place close to GCAP POWER SWITCH VCC5 D505 G_32K VCC5 R572 R501 R502...
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8-148 Schematics, Board Overlays, and Parts Lists: VOCON Boards NNTN4819A VOCON Board Parts List Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C130 2113743L09 CAP CHIP 470 PF 10% X7R C225 2113743L09 CAP CHIP 470 PF 10% X7R C314 2113743M24 CAP CHIP 100000 PF +80-...
Page 295
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-149 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C417 2113743M24 CAP CHIP 100000 PF +80- C508 2113743L41 CAP CHIP 10000 PF 10% C537 2113743N50 CAP CHIP 100 PF 5% COG...
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8-150 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description E402 2480574F01 IND FERRITE CHIP 600 Q302 4805723X03 TRANS DUAL NPN-PNP R131 0662057M50 RES.
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Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-151 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R267 0662057M38 RES. CHIP 33 5% 20X40 R403 0662057M01 RES. CHIP 0 5% 20X40 R519 0662057M98...
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8-152 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description U306 5109522E53 IC SNGL BUF U511 5185353D56 IC 3.3V LINEAR NC7S125P5X SC70 REGULATOR MC78LC 33NTR U307 5109522E53 IC SNGL BUF NC7S125P5X SC70 U512 NOTPLACED NOTPLACED...
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-159 VCC5 C539 BATTERY INTERFACE CIRCUITRY U510 VSW1 VSW2 VSW2: 1.875 V VSW1: 3.8 V 0.1uF TC7S66F GCAP_B+ Place close to GCAP Place close to GCAP POWER SWITCH VCC5 D505 G_32K VCC5 R572 R501 R502...
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8-162 Schematics, Board Overlays, and Parts Lists: VOCON Boards NNTN4717D VOCON Board Parts List Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C129 2113743L09 CAP CHIP 470 PF 10% X7R C223 2113743L09 CAP CHIP 470 PF 10% X7R C312 2113743M24 CAP CHIP 100000 PF +80-...
Page 309
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-163 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C404 NOTPLACED 64AM DUMMY PART C452 2113743L17 CAP CHIP 1000 PF 10% C527 NOTPLACED 64AM DUMMY PART...
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8-164 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description D302 4805656W37 TSTR BAT54HT1 L450 2462587Q20 “IND CHIP 2,200 NH 20%” Q506 4813824A10 TSTR NPN 40V .2A GEN...
Page 311
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-165 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R237 0662057M56 RES. CHIP 180 5% 20X40 R307 0662057N23 RES. CHIP 100K 5% 20X40 R415 0662057M01 RES.
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8-166 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R574 0662057N23 RES. CHIP 100K 5% 20X40 U305 5109522E53 IC SNGL BUF U510 5105492X92 IC CMOS BILATERAL NC7S125P5X SC70 SWITCH R575...
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Glossary Glossary This glossary contains an alphabetical listing of terms and their definitions that are applicable to ASTRO portable and mobile subscriber radio products. All terms do not necessarily apply to all radios, and some terms are merely generic in nature. Term Definition See analog-to-digital conversion.
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Glossary-2 Term Definition codeplug Firmware that contains the unique personality for a system or device. A codeplug is programmable and allows changes to system and unit parameters. See also firmware. coder/decoder A device that encodes or decodes a signal. See Customer Programming Software. Customer Software with a graphical user interface containing the feature set of an Programming...
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FLASHcodes are only applicable for radios which are upgradeable through the FLASHport process. FLASHport A Motorola term that describes the ability of a radio to change memory. Every FLASHport radio contains a FLASHport EEPROM memory chip that can be software written and rewritten to, again and again.
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Glossary-4 Term Definition frequency This unit generates ultra-stable, low-phase noise master clock and other generation unit derived synchronization clocks that are distributed throughout the communication network. General-Purpose Pins whose function is programmable. Input/Output GPIO See General-Purpose Input/Output. host code Object code executed by the host processor in an ASTRO subscriber radio.
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Data transmitted on the control channel from the central controller to the word subscriber unit. over-molded pad- A Motorola custom IC package, distinguished by the presence of solder array carrier balls on the bottom pads. 6881094C31-C July 21, 2004...
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Glossary-6 Term Definition over-the-air rekeying Allows the dispatcher to remotely reprogram the encryption keys in the radio. Power amplifier. paging One-way communication that alerts the receiver to retrieve a message. Patriot IC A dual-core processor that contains an MCU and a DSP in one IC package.
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Glossary-7 Term Definition real-time clock A module that keeps track of elapsed time even when a computer is turned off. receiver Electronic device that amplifies RF signals. A receiver separates the audio signal from the RF carrier, amplifies it, and converts it back to the original sound waves.
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Glossary-8 Term Definition signal An electrically transmitted electromagnetic wave. Signal Qualifier An operating mode in which the radio is muted, but still continues to mode analyze receive data to determine RX signal type. SIO IC See Serial Input/Output IC. Smart Radio A service aid containing microcontroller buffered RAM that enhances Interface Box the speed and capability of programming a radio with programming...
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Glossary-9 Term Definition time-out timer A timer that limits the length of a transmission. See time-out timer. transceiver Transmitter-receiver. A device that both transmits and receives analog or digital signals. Also abbreviated as XCVR. transmitter Electronic equipment that generates and amplifies an RF carrier signal, modulates the signal, and then radiates it into space.
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Glossary-10 Notes July 21, 2004 6881094C31-C...
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Index-1 Index Index charts, troubleshooting button test 5-16 channel/zone select error 5-15 DC supply failure 5-5 display failure Numerics 800 MHz 5-11 VHF 5-8 13 MHz reference generation, flipper IC 3-27 keyload failure 5-34 32 kHz oscillator, flipper IC 3-26 list 5-1 5-volt regulator U505, VOCON 3-23 main 5-2...
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Index-4 directional coupler U101 3-10 location 3-28 driver amplifier U102 3-9 option selects 3-29 harmonic filter 3-11 universal flex assembly 3-30 introduction 3-8 universal serial bus (USB) 3-20 PCIC (power-control IC) U104 3-11 USB transceiver, flipper IC 3-25 power amplifier transistor 3-10 power distribution 3-9 power-control IC (PCIC) 3-8 RF detectors 3-11...
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Index-5 32.768 kHz clock outputs 6-4 list 6-1 receive baseband interface port (BBP) 6-7 warning symbol meaning 1-2 RX serial audio port (SAP) 6-6 watchdog timer, flipper IC 3-26 SPI B data 6-5 waveforms, troubleshooting transmit baseband interface port (BBP) 6-8 13 MHz clock 6-2 16.8 MHz buffer input and output 6-3 6881094C31-D...
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Motorola, Inc. 8000 West Sunrise Boulevard Ft. Lauderdale, FL 33322 MOTOROLA, the Stylized M Logo, ASTRO, FLASHport, and CommPort are registered in the U.S. Patent and Trademark Office. All other product or service names are the property of their respective owners.