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PowerBoss Phoenix 24 User Manual

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User Manual
Phoenix 24

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Summary of Contents for PowerBoss Phoenix 24

  • Page 1 User Manual Phoenix 24...

  • Page 2: Introduction

    PowerBoss Inc. ted. Therefore, this operation and main- The Phoenix 24 may only be used by 175 Anderson Street tenance manual must be read and persons that are familiar with the machi-...

  • Page 3: Notes Of Warranty

    Each unit has been tested and through- The maintenance work has to be perfor- ly inspected before shipment. Any da- med by an authorized PowerBoss ser- mage is the responsibility of the delivery vice center and confirmed in the carrier who should be notified immedia- "Maintenance certificate"...

  • Page 4: Table Of Contents

    After Work ....11 Batteries ....29 Powerboss Limited Transporting Machine ..11 5.4.4 Remove Batteries.

  • Page 5: Safety Information

    Safety information Safety information Safety and Warning Symbols All paragraphs in this manual referring to your personal safety, the safety of your machine and the environment pro- tection are attributed one of the follo- wing warning symbols: Safety Symbols Description WARNING Indicates a hazardous situation which could result in death or serious injury.

  • Page 6: General Provisions

    • Persons being trained by qualified over obstacles (doorsteps). charging procedure and comply with PowerBoss technicians only are au- • Only fold open empty recovery tank. the operating instructions of the thorized to operate, service and re- •...

  • Page 7: Maintenance Instructions

    Battery contact your local PowerBoss ser- ting down before working in the area • Observe the operating instructions of vice center. of a lifted tank lid.

  • Page 8: Information For Protection Of Environment

    Safety information Information for Protection of Environment • Observe the legal directives and lo- cal regulations for disposal of deter- gents. • Used batteries labelled as recyclable contain reusable economic goods. These batteries must not be added to the normal waste.

  • Page 9: Labels At The Machine

    A = Read and observe the instruction ne. Replace missing or illegible labels manual immediately. B = Maximum inclination of 2 % C = Do not clean the machine by means PowerBoss nameplate (Fig. 1/1) of high-pressure cleaning equipment Recovery tank drain hose (Fig. 1/3) Fig.1...

  • Page 10: First Operation

    PowerBoss cannot be held lia- aning agent's manufacturer. ble for damages resulting from an insufficient initial charge. Start Machine...

  • Page 11: Operation

    First Operation Operation machine against unintentional move- Transporting the machine 1. Switch on the machine. ments or against being inadvertently To transport the machine to the work ar- 2. Use lever (Fig. 5/3) to lower squee- started. ea, switch it on, lift-out squeegee and gee.

  • Page 12: Operation

    Operation Operation Method of Operation General The Phoenix 24 is a vacuum scrubbing machine for wet cleaning of hard-sur- faced floors. 3.1.1 Brush Deck Lower brush deck(Fig. 3/1) via pedal before scrubbing. The brushes rotate and solution supply switches on auto- matically.

  • Page 13: Squeegee

    Contact your des. The soiled water is wiped from the on of travel speed, direction as well as PowerBoss Dealer for more in- floor by means of squeegee blades. dynamic braking. formation.

  • Page 14: Operating And Indicating Ele- Ments

    Operation Operating and Indicating Ele- ments 3.2.1 Operating Panel 1 Display 2 Key switch 3 Battery charge indication 4 LDS indicator 5 Symbol brush drive 6 Symbol vacuum drive 7 Hourmeter 8 Symbol Service indicator 9 free 10 Symbol Silence Kit (optional) 11 Symbol solution flow 12 Tip-switch Silence Kit (optional) 13 Tip-switch solution dosage...
  • Page 15 Operation Display (Fig. 4/1) 1.1.1.1 This panel allows centralized monito- ring of functions and detection of all LDS indicator (Fig. 4/4) Hourmeter (Fig. 4/7) available operating modes. Upon switching on, the LDS indication Upon switching on, the hourmeter is output on the panel to show the cur- briefly displays the software version rent battery charge condition during and the last error code.
  • Page 16 Operation free (Fig. 4/9) Solution flow tip-switch (Fig. 4/13) This tip-switch is used to regulate the amount of solution. Additionally, soluti- on amount is adapted to driving speed. The display shows a six-stage symbol Silence Kit tip symbol (optional) for the supplied amount of solution. (Fig.

  • Page 17: At The Machine

    Operation 3.2.2 At the machine 1 Brush deck pedal 2 Opening of solution tank 3 Squeegee lever 4 Solution filter 5 Recovery drain hose 6 Solution level indication 7 Brush ejector 8 Power connection charger unit Fig.5...
  • Page 18 Operation Brush deck pedal(Fig. 5/1) Power connection charger unit (Fig. Use this pedal to lift and lower the brush 5/8) deck. The power connection supplies the charger unit with power. Opening of solution tank (Fig. 5/2) The solution tank is filled after folding up the opening.
  • Page 19 Operation Dirt hopper guiding rail (Fig. 6/1) The dirt hopper located at the cylindrical brush deck is fastened by a guiding rail. This dirt hopper may be easily removed for cleaning. Lever for cylindrical brush seating (Fig. 6/2) This lever (both sides) is used to re- lease/lock the cylindrical brush seating.

  • Page 20: Technical Data

    Technical Data Technical Data Disc brush deck Cylindrical brush deck 59.5 62.6 Machine length Machine height 43.7 43.7 Machine width without Squeegee 26.8 26.8 Machine width with Squeegee 37.5 37.5 Working width 25.6 23.6 Squeegee width 37.5 37.5 Surface performance theoretical 34983 ft²/h 3250 m²/h...
  • Page 21 Technical Data Noise emission The sound pressure level measured under maximum conditions of use (LwA) according to DIN EN 60335-2-72 amounts to: dB (A) The sound pressure level measured (at the ear of the driver) under normal condi- tions of use (LpA) according to DIN EN 60335-2-72 amounts to: dB (A) Measurement inaccuracy (KpA): dB (A)

  • Page 22: Maintenance And Care

    System Maintenance S: operator having been trained accordin- cific maintenance type, the replacement (every 500 hours of operation safety gly. Further Phoenix 24 system mainte- parts are determined and listed in spare check) nance work must be completed by part kits.

  • Page 23: Maintenance Document

    Maintenance and Care Maintenance Document Handing over System Maintenance I System Maintenance II System Maintenance I 125 operating hours 250 operating hours 375 operating hours Upgrade Workshop stamp Workshop stamp Workshop stamp Test drive Handing over to the customer Instruction carried out on: carried out on: carried out on:...

  • Page 24: Maintenance Schedule

    Maintenance and Care Maintenance Schedule System Maintenance Customer The daily and weekly maintenance in- tervals must be performed by the custo- mer/operator. Interval To be performed daily weekly Fill solution tank and proceed to chemical agent dosage Charge batteries Check brush deck and clean if required Check squeegee and clean if required Clean tank lid seal of the recovery tank Empty recovery tank.
  • Page 25 Maintenance and Care System Maintenance I The following maintenance work must be performed by an authorized Power- Boss Service workshop. Interval To be performed every 125 hours of operation Check battery charger Check tank lid seal of the recovery tank and replace if required Check drain hose of the recovery tank and replace if required Grease joints at the brush lift mechanism Check wheel fixing screws and tighten (24 lb ft) if required...
  • Page 26 Maintenance and Care System Maintenance II The following maintenance work must be performed by an authorized Power- Boss Service workshop. Interval To be performed every 250 hours of operation Perform maintenance works according to System Maintenance I Inspect steering rollers for tread damages and bearing slackness and replace if required Check drain hose of the recovery tank and replace if required Check roller bumperof the brush deck and replace if required...
  • Page 27 Maintenance and Care System Maintenance S (Safety check) The following maintenance work must be performed by an authorized Power- Boss Service workshop at least once a year. Interval To be performed every 500 hours of operation Perform maintenance works according to System Maintenance II Clean traction drive motor from carbon dust and check carbon brushes for smooth operation and wear and replace carbon brushes if required Clean brush motors from carbon dust and check carbon brushes for smooth opera-...

  • Page 28: Battery Systems

    Maintenance and Care Battery Systems 1 LDS display 2 Charger indicator 3 Charger 4 Mains cable charger 5 Battery connector 6 Batteries 7 Recovery tank 8 Support 9 Wiring diagram Handling and changing the batteries may be performed only by maintenance staff. Fig.7...

  • Page 29: Charge Batteries

    Used batteries labelled by the recycling before starting the machine for batteries. sign contain re-usable substances. the first time. PowerBoss Such batteries must not be added to cannot be held liable for batte- 5.4.4 Remove Batteries normal household waste. Obtain local ry damage resulting from failu- 1.

  • Page 30: Solution Tank

    Maintenance and Care Solution tank 1 Solution tank 2 Marker 3 Fill level hose 4 Solution filter 5 Tank lid Fig.8...

  • Page 31: Fill Solution Tank

    Maintenance and Care 5.5.1 Fill solution tank 5.5.3 Solution Filter Fill solution tank (Fig. 8/1) before work Check solution filter (Fig. 8/4) at weekly or as required. Park vehicle on level intervals and clean or replace if requi- ground. Open tank lid (Fig. 8/5) and fill red.

  • Page 32: Recovery Tank

    Maintenance and Care Recovery tank 1 Recovery tank 2 Drain hose 3 Suction filter 4 Tank lid Fig.9...

  • Page 33: Empty Recovery Tank

    Maintenance and Care 5.6.1 Empty recovery tank 5.6.2 Clean recovery tank Clean recovery tank (Fig. 9/1) at daily Clean recovery tank (Fig. 9/1) at daily intervals, as required or upon acoustic intervals or as required. signal (increased vacuum motor 1. Empty recovery tank, see paragraph speed).

  • Page 34: Disc Brush Deck

    Maintenance and Care Disc brush deck 5.7.1 Clean Brushes 5.7.2 Change Brushes Clean brushes of the brush deck (Fig. Check brushes of the brush deck for 1 Brush deck pedal 10/2) at daily intervals or as required. wearing at weekly intervals. Replace 2 Brush deck 1.

  • Page 35: Cylindrical Brush Deck

    Maintenance and Care Cylindrical Brush Deck 5.8.1 Clean dirt hopper 5.8.2 Remove brushes 1 Brush deck pedalt Clean dirt hopper (Fig. 11/2) at daily in- 1. Lift up cylindrical brush deck (Fig. 2 Dirt hopper tervals or as required. 11/3) by pedal (Fig. 11/1). 3 Cylindrical brush deck Remove dirt hopper from the right ma- 2.

  • Page 36: Squeegee

    Maintenance and Care Squeegee 5.9.1 Cleaning the Squeegee 5.9.2 Change the Squeegee Blades Check the squeegee (Fig. 12/1) daily Check the inner and outer squeegee 1 Squeegee and clean as necessary. blades on the squeegee (Fig. 12/1) 2 Star-shaped knob To clean it lift up the squeegee, pull off weekly for signs of wear.

  • Page 37: Adjust Sueegee Blades

    Maintenance and Care 5.9.3 Adjusting the Blades Angle Adjustment The angle adjustment is the decisive factor in ensuring that the squeegee blades on the squeegee lie evenly on the floor. 1. Park the machine on a level surface and lower the squeegee. 2.
  • Page 38 Maintenance and Care Height Adjustment The height adjustment is set to 3 mm at the factory. If streaks are produced, de- spite an optimum angle adjustment, the clearance between the casters and floor must be adjusted by changing the number of washers on the holder. 3 mm In cases of very smooth floors, e.g.
  • Page 39 Maintenance and Care NOTES...
  • Page 40 Maintenance and Care...
  • Page 41 Maintenance and Care...

  • Page 42: Warranty

    Minuteman International owner of PowerBoss warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. PowerBoss will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals.
  • Page 43 Travel* Labor Parts E ngine E xtended Warranty Costs Walk behinds Battery sweepers Ninety days One year One year 2 years P arts + Labor (or 2000 Hours) IC sweepers Ninety days One year One year Through m anufacturer 2 years P arts + Labor (or 2000 Hours) Battery scrubbers Ninety days Two years...

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