GREAT VIGOR Cage Manual
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GREAT VIGOR Cage Manual

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Summary of Contents for GREAT VIGOR Cage

  • Page 2 INTRODUCTION INTRODUCTION Thank you for selecting this Great Vigor Product. Please read all instructions and familiarize yourself with the products and controls before operation. To prevent serious personal injury and/or property damage, operate all controlled models in a responsible manner as outlined herein. If you come across any problems and need some help, you can contact us on the internet at www.gv-hobby.com.tw.
  • Page 3 ADDITIONAL ITEMS NEEDED FOR OPERATION INTRODUCTION ˙ ˙ Receiver Tx/Rx Charger (Included with RTR version) (Purchase separately) ˙ Engine (Included with RTR version) ˙ Servo ˙ Plug ˙ 2 Channel Radio Set (Included with RTR version) (Included with RTR version) (Included with RTR version) ˙...
  • Page 4 Step 1 Front, Rear and Centre Differentials 1A - O-Ring 3x1mm -- 12 1B - Pin 2.5x12.8mm -- 6 MV11721 MV11711 1C - Pin 4x26.6mm -- 6 MV22873 MV22873 MV22873 <1-1> MV22811 MV22832 (43T) (48T) MV22873 MV22873 MV22873 Differential Differential Step 1-1 MV22873 MV22873...

  • Page 5: Table Of Contents

    Step 2 Front Gearbox 2A - Button Head Tapping Screw 3x38mm -- 2 2B - Button Head Tapping Screw 4x12mm -- 2 2C - Button Head Tapping Screw 3x10mm -- 1 2D - Grub Screw w/Threadlock 5x4mm -- 1 MV1173 2E - Grub Screw 4x4mm -- 1 2F - Shim 8x12x0.4mm -- 1 XV1631...

  • Page 6: Step

    Step 4 Front Suspension 4A - Grub Screw w/Threadlock 4x3mm -- 4 4C - Pin 2.5x13.8mm -- 2 4D - Pin 2.5x16.8mm -- 2 4B - Grub Screw w/Threadlock 5x5mm -- 2 4E - Shim 8x12x0.2mm -- 2 4F - Ball Bearing 8x16x5mm -- 4 MV107 MV134 MV3575...

  • Page 7: Table Of Contents

    Step 6 Front Upper Arm Step 5 For Left Side Step 5 Step 4 XV13401 XV13401 Step 4 Step 5 Step 5 For Right Side 6A - Button Head Machine Screw w/Threadlock 4x20 mm -- 4 Front Suspension Step 7 Step 3 Step 6 Step 6...
  • Page 8 Step 8 Rear Gearbox 8A - Button Head Tapping Screw 3x38mm -- 2 XV162U2AL 8B - Button Head Tapping Screw 4x8mm -- 2 8C - Grub Screw w/Threadlock 5x4mm -- 1 8D - Grub Screw 4x4mm -- 2 XV3613 XV3613 XV1631 MV22821 <8-1>...
  • Page 9 Step 10 Rear Shock Tower 10E - Cap Screw 4x45mm -- 1 10A - Lock Nut 3mm -- 4 10B - Lock Nut 4mm -- 1 10F - Cap Screw 4x50mm -- 1 10C - Button Head Tapping Screw 3x10mm -- 2 10D - Cap Screw 3x25mm -- 6 MV110 XV1333AL...
  • Page 10 Step 11 Rear Suspension For Left Side 11A - Grub Screw w/Threadlock 5x5mm -- 2 11B - Pin 2.5x16.8mm -- 2 MV107 11C - Shim 8x12x0.2mm -- 2 MV3462 11D - Ball Bearing 8x16x5mm -- 4 MV105 For Right Side Rear Upper Arm Step 12 12B - Grub Screw 4x10mm -- 2...
  • Page 11 Step 13 Rear Suspension 13A - Flanged Lock Nut 3mm -- 2 13B - Button Head Tapping Screw 4x12mm -- 2 MV162D4 Step 12 (MV11101) Step 10 Step 12 MV3562 13C - Cap Screw 3x20mm -- 2 13D - Hinge Pin 4x67.5mm -- 2 Step 14 Rear Sway Bar XV3613...
  • Page 12 Step 15 Side Guard 15A - F/H Tapping Screw 3x12mm -- 8 MV1674 XV1657 MV1674 MV3002RAL XV1657 MV3002LAL MV1674 MV1674 XV1657 XV1657...
  • Page 13 Step 16 Chassis MV3114AL Step 15 MV30731 MV30731 MV30101AL Step 15 16A - F/H Machine Screw 3x10mm -- 8 16B - F/H Machine Screw 4x10mm -- 6 16C - Lock Nut 3mm -- 8...
  • Page 14 Step 17 Steering Rods MV11303 17A - Turnbuckle 4x48mm -- 2 V221524 MV1301 MV11303 V221524 30.5mm For Right and Left Sides (x2) Step 18 Steering 18A - Lock Nut 3mm -- 4 MV30731 18B - Servo Saver Screw 3x19.7mm -- 2 18C - Cap Screw 3x20mm -- 2 MV3071 MV3071...
  • Page 15 Step 19 Receiver Case MV37412 XV30221AL MV3103 MV120 Battery Holder MV3103 Steering <19-1> MV37412 Throttle Receiver MV37412 Step 19-1 Switch 19A - Button Head Tapping Screw 3x10mm -- 12 19B - Round Head Machine Screw 2x15mm -- 1 19C - Round Head Machine Screw 2x10mm -- 2...
  • Page 16 Step 20 Gearbox Centre 20A - Button Head Tapping Screw 3x10mm -- 4 20B - Brake Pin 3x10mm -- 4 20C - Ball Bearing 3x6x2.5mm -- 2 MV3062 XV3041 MV3062 MV309 <20-1A> MV30427AL MV1261 MV1261 Step 20-1B Step 1 Step 20-1A MV3062 XV3041 MV3062...
  • Page 17 Step 21 Shock Bodies and Shock Shafts 21A - Lock Nut 2.6mm -- 4 21F - Shock Shaft 3.5x56.2mm -- 2 21G - Shock Shaft 3.5x65.7mm -- 2 21B - Washer 2.5x5.9x0.5mm -- 4 21H - Shock Body 14x45mm -- 2 21C - O-Ring 2.5x1mm -- 4 21D - O-Ring 3mm -- 4 21I - Shock Body 14x53mm -- 2...

  • Page 18: Shock Oil

    Step 22 Shock Oil MV138016 Silicone Shock Oil (Not Included) 33B450AL (33B530AL) After filling with shock oil, GENTLY pump shock shaft up and down several times to eliminate air bubbles. Step 21 For Front and Rear (x4) Step 23 Shock Springs Step 22 For Front (x2) Step 22...
  • Page 19 Step 24 Front and Rear Shock Mounting MV1382 Step 23 Step 23 For Front Step 7 Step 14 Step 23 MV1382 Step 23 For Rear 24B - Flanged Lock Nut 3mm -- 4 24A - F/H Machine Screw 3x20mm -- 4...
  • Page 20 Step 25 Radio Tray Mounting Step 19 Step 16 25A - F/H Tapping Screw 3x10mm -- 9...
  • Page 21 Step 26 Centre Differential and Drive Shafts Step 20 Step 25 26A - F/H TappingScrew 4x12mm -- 4 26B - Button Head Machine Screw 3x12mm -- 2 26C - Lock Nut 3mm -- 2...
  • Page 22 Step 27 Front Suspension Mounting MV3561 Step 27-1 Step 26 Step 24 XV1401 <27-1> 27A - F/H TappingScrew 4x16mm -- 4 27B - F/H TappingScrew 4x12mm -- 2...
  • Page 23 Step 28 Front Suspension Mounting and Steering Linkage XV30762AL Step 18 Step 27 28A - Shim 6x10x0.2mm -- 2 28D - Button Head Machine Screw 3x22mm -- 2 28B - Washer Head Machine Screw w/Threadlock 4x10mm -- 2 28E - Button Head Machine Screw w/Threadlock 3x20mm -- 2 28C - Button Head Tapping Screw 3x15mm -- 1 28F - Lock Nut 3mm -- 2...
  • Page 24 Step 29 Rear Suspension Mounting Step 24 MV3551 Step 28 29A - F/H Tapping Screw 4x16mm -- 4 29C - Lock Nut 3mm -- 1 29B - F/H Machine Screw 3x20mm -- 1...
  • Page 25 Step 30 Engine and Clutch Engine 30A - Lock Nut 3mm -- 4 30B - Button Head Screw Machine3x6mm -- 1 30C - Cap Screw 3x16mm -- 4 30D - Shim 5x8x0.2mm -- 2 MV36304 30E - Shim 5x8x0.4mm -- 1 30F - Washer 5x8x1mm -- 1 MV1981 (SG)
  • Page 26 Step 32 Flathead Screwdriver and Clutch Tool <Assemble Clutch Shoes> Use Flathead Screwdriver Use Clutch Tool <Disassemble Clutch Shoes> Use Flathead Screwdriver...
  • Page 27 Step 33 Clutch Tool <Assemble Clutch Shoes> Use Clutch Tool (Option Part - SET007) <Disassemble Clutch Shoes> Use Clutch Tool (Option Part - SET007)
  • Page 28 Step 34 Air Filter Mounting 34A - F/H Tapping Screw 3x8mm --1 MV2031Y Step 34-1 MV2031Y Step 31 SE120 - Air Cleaner Oil (Option Parts - Not Included) MV2031Y MV2031Y MV2031Y (MV2032) <34-1>...
  • Page 29 Step 35 Engine Mounting Step 34 Make sure you can still slide your engine, then please Insert a sheet of notebook paper to set the clutch bell pinions with the main gear mesh. The correct gear spacing is when the pinion is close to the main gear, but if you hold the clutch bell, you should still be able to rock the main gear back and forth slightly with...
  • Page 30 Step 36 Steering Linkage Mounting 36A - Lock Nut 3mm -- 1 36C - Button Head Machine Screw 3x12mm -- 1 36B - Flanged Lock Nut 3mm -- 1 36D - Cap Screw 3x18mm -- 1 36E - Grub Screw 3x16mm -- 1 MV1302 MV1302 MV1302...
  • Page 31 Step 37 Throttle and Brake Linkages 37C - Button Head Tapping Screw 3x12mm -- 1 37A - Grub Screw w/Threadlock 3x3mm -- 6 37B - Spring 8.3mm -- 2 37D - Spring 18mm -- 1 60mm SE002 SE0031Y SE002 SE0031Y MV12605 15mm 24mm...
  • Page 32 Step 38 Throttle and Brake Linkages Mounting 38A - Grub Screw w/Threadlock 3x3mm -- 2 Retaining Screw (Included with Servo) Step 35 Step 37 Make sure the servo is in the neutral position. First through the Brake linkage into the brake pin, Install the servo arm to the servo and tighten the retaining screw.
  • Page 33 Step 39 Fuel Tank Mounting Silicone Tubing XV3031 Silicone Tubing (MV308) (MV308) Silicone Tubing 50mm Step 38 39A - Washer 3x8X1mm -- 2 39D - Post 6x32mm -- 2 39B - F/H Machine Screw w/Thread 3x8mm -- 2 39C - Washer Head Machine Screw w/Thread 3x10mm -- 2...
  • Page 34 Step 40 Muffler Step 39 SE009Y MV12605 SE009Y MV3769BA1 40A - Grub Screw w/Threadlock 5x5mm -- 1 40C - Flanged Lock Nut 3mm -- 1 40B - Button Head Machine Screw 3x12mm -- 1...
  • Page 35 Step 41 Throttle and Brake Linkage Adjustment High Throttle Full Brake Throttle Step 42 Fuel Pick-Up Tubing and Pressure Tubing Mounting Fuel Pressure Tubing Fuel Pick-Up Tubing Before installation, please check that fuel pick-up tubing and pressure tubing are free from debris and not blocked.
  • Page 36 Step 43 Receiver, Servo and Battery Install Servo (CH2) Battery Receiver (Steering) (Throttle/Brake) BATT Switch CH. 1 CH. 2 CH. 3 BATT Servo (CH1) Receiver Step 44 Antenna Support Tube Mounting Antenna Support Tube Slide the antenna through the antenna support tube, then push the antenna support tube into the antenna mount.
  • Page 37 Step 45 Roof Plate Mount 45A - F/H Machine Screw w/threadlock3x8mm -- 4 MV1683AL MV1683AL MV1672 MV1672 Step 46 Rear Center Roll Bar MV1673 Step 46-1 MV1685AL MV1673 <46-1> Step 45 46A - Button Head Tapping Screw 3x8mm -- 4...
  • Page 38 Step 47 Front Center Roll Bar MV1671 MV1671 MV1671 MV1681AL Step 46 MV1671 <47-1> Step 47-1 47A - Cap Screw w/Threadlock 3x10mm -- 2 47B - Button Head Tapping Screw 3x8mm -- 2 Step 48 Roof Plate MV1675AL Step 47 48A - Button Head Tapping Screw 3x10mm -- 4...
  • Page 39 Step 49 Center Roll Bar and Rear Roll Bar Step 48 MV1684AL MV1686AL MV1682AL 49A - Button Head Tapping Screw 3x8mm -- 6...
  • Page 40 Step 50 Roof Plates Mounting Step 49 Step 43 50A - Button Head Tapping Screw 3x8mm -- 6 50B - Lock Nut 3mm -- 2...
  • Page 41 Step 51 Wheels and Tires Outside Inside Instant Cement D08B04S (Not Included) Apply instant cement into the groove of the wheel. C08B02BA D08B04S Use small amount instant cement into the groove of the wheel. Make sure the tire is secure on the wheel. Step 52 Wheels Plate Mounting C08A02AL...
  • Page 42 Step 53 Wheels, Body and Wing Mounting MV120 MV120 BODY MV120 MV120 MV120 MV1201 MV375BA Step 52 Step 50 Step 52 53A - Wheel Nut 17mm -- 4...
  • Page 43 1/8 NITRO CAGE CAR REPLACEMENT PARTS LIST BB0306025 BB0508025T BB050825 BB051004 Ball Bearings 5x8x2.5mm Ball Bearings 3x6x2.5mm Flanged Ball Bearings 5x8x2.5mm Ball Bearing 5x10x4mm BB081605 MV134 BU061003 XV1401 Bushings 6x10x3mm Wheel Hubs - Front Ball Bearing 8x16x5mm Front Bumper MV3062...
  • Page 44 MV1386016 33B450AL L=45mm XV1321AL XV1333AL Front Shock Tower 4mm - Alu Rear Shock Tower 4mm - Alu Front Shock Boby Set - Alu Shock Rebuild Kit MV1382 33B530AL L=53mm MV1383GA L=58mm MV1393GA L=80.5mm Shock Spring Spacer & Bushing Set Front Shock Springs 1.6mm - Silver Rear Shock Springs 1.6mm - Silver Rear Shock Boby Set - Alu L=112.5mm...
  • Page 45 XV13401 XV162U2AL MV22873 MV22811 Rear Sway Bar Plate 3mm - Dark Alu Differential Set - Bevel Gears Suspension Holder Supports Ring Gear - 43T MV3103 XV1657 MV22821 MV3462 Servo Mount Set - Steering Rear Hubs - Left/Right Pinion Gear - 13T Body Mount MV3491 L=25mm MV3492...
  • Page 46 XV3041 MV11303 L=12.5mm XV30762AL MV120 L=27mm Centre Differential Mount Servo Sarer Plate 4mm - Alu 7x3mm Ball with Flange Body Clips Type "R" MV30101AL MV30427AL MV3002RAL MV3002LAL Chassis 3mm 6061 - Alu Main Gear Plate 3mm - Alu Side Guard Right - Alu Side Guard Left - Alu MV37412 MV1686AL...
  • Page 47 L=32mm MV2032 MV2031Y MV106 MV308 Air Filter Elements Fuel Tank Post Air Filter Assembly - Yellow Wheel Nuts MV2060BA MV2053 MV107 D08B04S Rear Adapter Exhaust Spring Hex Hubs 17mm Desert Tire C08B02BA C08A02AL D08B04SBA02AL XV3031 Desert Tire+Circle Wheel Black+Insert +Wheel Plate Aluminium w/Glued Fuel Tank - 125c.c.
  • Page 48 Body - Carbon/Orange Sorry,No Drawing Available 200825P2 Body - Carbon/Red L=22.5mm 200825GV DEL200825GV MV1592 200825P1 Body - Carbon/Green Decal Set for GV CAGE Ball Ends - 3.5mm for 7mm Ball Body-Clear Sorry,No Drawing Available DEL200825BL Decal Set for BL CAGE...
  • Page 49 1/8 NITRO CAGE CAR OPTION PARTS LIST MV2252 MV0472 MS3331 MS3332 2-Speed One-Way Mount w/Bearing 2-Speed Conversion Kit 2-Speed Main Gear Shaft 2-Speed Clutch Housing XV3333 MV31217 MV3132 MV312171 2-Speed Clutch Bell for 12T/17T 2-Speed Clutch 2-Speed Clutch Bell - 12T/17T...

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