Maintenance - Chicago Electric 98958 Owner's Manual & Safety Instructions

Maintenance Instructions
procedures not specifically explained in this manual must
be performed only by a qualified technician.
TO pREVENT SERIOUS INJURy ANd dEATH FROM FIRE OR EXpLOSION:
Close the oxygen cylinder valve, then acetylene cylinder valve
and allow the torch to cool completely, then disconnect the hoses
before performing any inspection, maintenance, or cleaning procedures.
do not use damaged equipment. If abnormal noise, vibration, or
leaking gas occurs, have the problem corrected before further use.
1. BEFORE EACH USE, inspect the general condition
of the Torch Kit. Check for loose hose connections,
cracked or worn hoses, and any other condition that
may affect its safe operation.
If any abnormal condition occurs or is noticed,
have the problem corrected before further use.
do not use damaged equipment.
2. Periodically use a tip cleaner to clean out
Cutting Tip and Welding Nozzle.
3. To clean the outer body of the Torch, use a
clean, dry, cloth. Do not immerse any part of
the Torch in ANY liquid. do not use solvents or
other flammable agents to clean the Torch.
Troubleshooting
problem
Before turning 1. Hose connections loose.
on Torch, gas
2. Crack in hose.
odor is noticed.
3. Cylinder leak at neck.
Flame is irregular. 1. Tip clogged or dirty.
2. Gas low.
Follow all safety precautions whenever diagnosing or servicing the tool.
disconnect air supply before service.
Page 18
possible Causes
For technical questions, please call 1-888-866-5797.
MAINTENANCE CHART
Maintenance Type
Inspect tool for damage.
Use tip cleaner to
clean tip opening.
Wipe off with clean, dry cloth.
NEVER USE SOLVENTS TO
WIPE DOWN THIS TORCH.
Likely Solutions
1. Tighten all connections.
2. Check hoses. If any cracks are found, replace entire hose.
DO NOT PATCH OR TAPE GAS HOSES.
3. Check neck area of cylinders.
If cracks or damage are found, do not use.
Secure upright, in a well-ventilated area, well away from
sources of ignition. Contact gas supplier IMMEDIATELY.
Replace cylinders before proceeding with work.
1. Close gas, acetylene first, then oxygen.
Let Torch cool completely.
Remove Tip, check for dirt and debris.
Use tip cleaner to clean Tip or replace if necessary.
2. Check gas level and refill if needed.
Before After
Use Use
X X
X X
X
Item 98958