JBL DVD600 Service Manual
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JBL DVD600 Service Manual

JBL DVD600 Service Manual

Cinema propack 600 system
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Download this manual See also: Owner's Manual
Model
5 Disc DVD/CD Changer
PRECAUTIONS.. ...................................2
ESD WARNINGS...................................4
SPECIFICATIONS..................................5
SET-UP GUIDE.....................................6
FRONT PANEL CONTROLS....................7
REAR PANEL CONNECTIONS................9
BASIC TROUBLESHOOTING..................14
BULLETIN JBL2003-09..........................18
BULLETIN JBL2003-10..........................21
DVD600
JBL CINEMA ProPack
Service Manual
CONTENTS
JBL Consumer Products
250 Crossways Park Dr.
Woodbury, New York 11797
600 system
TM
TECH TIP JBLTT2003-02........................22
DVD600 EXPLODED VIEW.....................23
DVD600 POWER SUPPLY......................26
BLOCK DIAGRAM.................................33
ELECTRICAL PARTS LIST......................36
PACKING/ACCESSORIES......................47
DVD600 PCB DRAWINGS.......................48
DVD600 SCHEMATICS...........................55
Rev4 2/2004

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Summary of Contents for JBL DVD600

  • Page 1: Table Of Contents

    5 Disc DVD/CD Changer JBL CINEMA ProPack 600 system Service Manual CONTENTS PRECAUTIONS.. …………….….…..……….2 TECH TIP JBLTT2003-02…………...…..….22 ESD WARNINGS……………………..………4 DVD600 EXPLODED VIEW…………..…….23 SPECIFICATIONS………………..…………..5 EXPLODED/MECHANICAL PARTS LIST…24 SET-UP GUIDE………………………….……6 EXPOSE/SERVICE POWER SUPPLY….….25 FRONT PANEL CONTROLS…………..……7 DVD600 POWER SUPPLY…………..……..26 REAR PANEL CONNECTIONS…………….9 BLOCK DIAGRAM……………………..…….33...

  • Page 2: Servicing Precautions

    DVD600 SERVICING PRECAUTIONS NOTES REGARDING HANDLING OF THE PICK-UP 1. Notes for transport and storage 1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact.
  • Page 3 DVD600 NOTES REGARDING COMPACT DISC PLAYER REPAIRS 1. Preparations 1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These compo- nents are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.

  • Page 4: Esd Warnings

    DVD600 ESD PRECAUTIONS Electrostatically Sensitive Devices (ESD) Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components com- monly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated cir- cuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.

  • Page 5: Technical Specifications

    DVD600 TECHNICAL SPECIFICATIONS DVD600 Playback Media: 5-inch (12cm) or 3-inch (8cm) DVD-Video: Region 1, single or dual sides/layers, linear PCM, Dolby Digital, or DTS CD, CD-RW: Linear PCM Audio Video CD (VCD): MPEG-1 Video, Linear PCM Audio Video Section: Signal format:...

  • Page 6: Set-Up Guide

    DVD600 Quick Setup Guide to Using the DVD600 (with the DCR600) The DVD600 can play discs in the following You can also program play lists of selected the Set Button to select this choice. You formats: tracks or chapters. do not need to reset the audio output for other formats.

  • Page 7: Front Panel Controls

    Power Switch: Press to apply power to pressed. desired speed, release the button and the disc the DVD600. When the unit is first turned on, will continue to search at fast speed. To the Status Indicator will turn amber,...
  • Page 8 4x normal speed. When the left Disc Error when a disc not compatible triangle is flashing, the disc plays at 8x normal with the DVD600 is put into the play position. speed. When both triangles are flashing, the...

  • Page 9: Rear Panel Connections

    A/V receiver product to have the built-in Remote Sensor or processor if you are using that type of on the DVD600 provide IR signals to device for video input switching. other compatible products.

  • Page 10: Remote Control Functions

    DVD600 Remote Control Functions (To control the DVD600 and DCR600) IMPORTANT NOTE: The JBL Cinema ProPack 600 remote control may be programmed to control up to eight devices, including the DCR600 and DVD600. It is helpful to think of the remote as being organized into “pages, ”...
  • Page 11 This button is also used to change channels on l Video 1 Input Selector (VCR): Pressing the page for the DVD600, which will cause the your TV when the TV is selected. this button will perform three actions: 1) If the remote to operate only the DVD changer.
  • Page 12 The DVD600 will display a camera icon on the v All On: Simultaneously sends Power screen to indicate when this feature is On commands to all programmed devices Digital/Subtitle/Exit: When the DCR600 available.
  • Page 13 DVD, as the unit has been turned off in the interim. To indicated by the DVD Input Selector d When a DVD disc is playing and the DVD600 stop a disc without entering Resume mode, lighting.

  • Page 14: Basic Troubleshooting

    • Check Input assignment for DVD Input. DVD Input should be analog input is not accidentally assigned set to COAX 1 and the DVD600 Digital Output should be connected to Coaxial 1 Digital Input yon the DCR600. • Intermittent connections •...

  • Page 15: Troubleshooting

    DVD600 Troubleshooting (Continued) No sound from one speaker • Balance is not at ”12 o’clock” • Check the Balance control on the DCR600. • No audio signal is being transmitted • Check all wires and connections between the DCR600 and to the speakers speakers.
  • Page 16 DVD600 Troubleshooting (Continued) Disc does not play • Disc loaded improperly • Load disc label-side up. • Incorrect disc type • Check to see that disc is CD, CD-RW, DVD-Movie or Video CD; other types will not play. • Invalid Region Code •...

  • Page 17: Advanced Troubleshooting

    DVD600 Troubleshooting Model : DVD600 1) Power. : When the ST/BY +5V of Front is transmitted to Power control port, the power of SMPS will be switched. And unit turns on. l Check point : Power control port : CP214, 1pin l Actually the input power is +3.5V, and if the unit does not turn on, all the power which supplies for Main is OFF.

  • Page 18: Bulletin Jbl2003-09

    Model: DVD600 Subject: Replacement of Laser Pick-up Assembly In the event you receive a DVD600 where a Laser Pick-up Assembly replacement is warranted, the original DVD600 mechanism is no longer available. Follow the instructions below to add a new replacement mechanism:...
  • Page 19 III) Replace DVD600 Laser Pick-up Ass’y (TVK15-1AA/502T) with h/k part# 10733290RETRO. 1) Replace both cables; be sure to attach the black grounding screw. Replace the entire 5 disc CD mechanism back into the unit and fasten with the 4 plated Phillips screws. Assure no cables are binding or “pinched”.
  • Page 20 DVD600 3) Connect New Data Bus Cable From Loader To Main PCB, using 12 wire - FCC CABLE part# 55174860. Figure 6 . The data bus connector of Main B’D 4) Replace molex connector and replace any cable ties that were cut.

  • Page 21: Bulletin Jbl2003-10

    Warranty labor rate: MINOR repair To: All harman/kardon Service Centers Model: DVD600 Subject: Stays in Standby Mode In the event you receive a DVD600 with one or more of these symptoms: • Unit stays in Standby mode (amber indicator light) •...

  • Page 22: Tech Tip Jbltt2003-02

    TIP# JBLTT2003-02 Subject: Opening Tray Without Power In the event you receive a DVD600 without power, and you have a need to open the tray manually: 1) Remove the top cover. 2) Remove the (4) screws holding the plastic chassis to the bottom.

  • Page 23: Dvd600 Exploded View

    DVD600 EXPLODED VIEW S1 3 x 8Y S2 3 X 6Y S3 3 X 18Y + WASHER S4 3 X 10B S5 3 X 6 MACH. TYPE (MMC B’D) S6 3 X 8 + WASHER (FRONT CH) 4 X 8B...

  • Page 24: Exploded/Mechanical Parts List

    SCREW 3.0MM 06MM JIS B 1111 CN905 J4350009908X CNT 500 #18 7.92 J5636140040X SCREW J5636140150X SCREW 55049000XX SCREW-ST 3MM 06MM JIS B 20411990XX AC FOOT RUB SQ 21MM X 21MM COMPLETE DVD600 LASER PICK-UP ASSEMBLY, JBL# 10733290RETRO - SEE PAGE 18...

  • Page 25: Expose/Service Power Supply

    DVD600 TO EXPOSE AND SERVICE THE DVD600 POWER SUPPLY – DISASSEMBLY PROCEDURE 1) Remove the top cover 2) Remove the (4) screws holding the plastic chassis to the bottom. 3) Pull the cables from the plastic chassis. 4) Pull connectors in back of the front escutcheon 5) Remove the (2) screws on bottom front, holding the front metal chassis to the bottom cover.
  • Page 26 DVD600...

  • Page 27: Dvd600 Power Supply

    DVD600 Note on the DVD600 Power Supply: Complete PS part# J4090000050X is no longer available; the Power Supply must be repaired to component level. The parts list and schematic, supplied for reference purposes only, may contain some part numbers that are not valid, or No Longer Available.
  • Page 28 DVD600...
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  • Page 33: Block Diagram

    DVD600...
  • Page 35 DVD600...

  • Page 36: Electrical Parts List

    DVD600 DVD600 Electrical Parts List Ref. Designator Part Number Description MAIN PCB '090 J60600008000 SHIELD MPEG FRONT 1.000 CC203 J4111212000X CABLE 21P 200 1.000 CC207 J4112122001X CABLE 12P 200 1.25 1.000 CN200 J4350009914X CNT 17P SHELD 650 2.0#24 1.000 CP206 J4420031240X CNT PLUG12P 2.0MM...
  • Page 37 DVD600 Ref. Designator Part Number Description C243 J3525104540X CC/CHIP 0.1U 25V Z 1.000 C244 J3525104540X CC/CHIP 0.1U 25V Z 1.000 C245 J3525104540X CC/CHIP 0.1U 25V Z 1.000 C246 J3525104540X CC/CHIP 0.1U 25V Z 1.000 C247 J3525104540X CC/CHIP 0.1U 25V Z 1.000...
  • Page 38 DVD600 Ref. Designator Part Number Description C405 J3525104540X CC/CHIP 0.1U 25V Z 1.000 C406 J3470022116X CE 220U 6.3V M 6.3*5.7 1.000 C408 J3470022116X CE 220U 6.3V M 6.3*5.7 1.000 C409 J3525104540X CC/CHIP 0.1U 25V Z 1.000 C410 J3515200270X CC/CHIP 20P 50V 1.000...
  • Page 39 DVD600 Ref. Designator Part Number Description L208 J2631330085X BEAD FCM3216V 2K 1.000 L209 J2631330085X BEAD FCM3216V 2K 1.000 L210 J2631330085X BEAD FCM3216V 2K 1.000 L211 J2631330085X BEAD FCM3216V 2K 1.000 L212 J2631330085X BEAD FCM3216V 2K 1.000 L330 J2611022011X COIL CHIP ELJFC220JF 22uH 1.000...
  • Page 40 DVD600 Ref. Designator Part Number Description RA207 J3029470120X RES CHIP 47R 2010 1.000 RA208 J3029470120X RES CHIP 47R 2010 1.000 RA209 J3029470120X RES CHIP 47R 2010 1.000 RA210 J3029470120X RES CHIP 47R 2010 1.000 RA211 J3029470120X RES CHIP 47R 2010 1.000...
  • Page 41 DVD600 Ref. Designator Part Number Description R235 J3024470120X RES CHIP 47 1/10W 1.000 R236 J3024470120X RES CHIP 47 1/10W 1.000 R237 J3024470120X RES CHIP 47 1/10W 1.000 R238 J2631320065X FCM2012V-221T07 1.000 R239 J2631320065X FCM2012V-221T07 1.000 R240 J3024470120X RES CHIP 47 1/10W 1.000...
  • Page 42 RES CHIP 47 1/10W 1.000 R492 J3024102120X RES CHIP 1K 1/10W 1.000 R493 J3024104120X RES CHIP 100K 1/10 1.000 FRONT PCB #005 JE990089005A FRBD ASM DVD600 '020 JE990090005A FRBD APP DVD600 1.000 '050 J67300009000 SPONGE FL 1.000 '070 J67300010000 SPONGE FL 1.000...
  • Page 43 OP901 J2123239002X IC PHOTOCOUPLER PC-17T1DB 1.000 RM901 J2411320024X REOTE RPM6938 1.000 X901 J3911030000X RESON ZTT10MHZ CQ 1.000 #005 JE990089005A FRBD ASM DVD600 '020 JE990090005A FRBD APP DVD600 1.000 '050 J67300009000 SPONGE FL 1.000 '070 J67300010000 SPONGE FL 1.000 '090 20932870XX AC PRI LABEL QC CHECK CRKD1215 20X13MM 1.000...
  • Page 44 DVD600 Ref. Designator Part Number Description C911 J3525104540X CC/CHIP 0.1U 25V Z 1.000 D906 J2242510011X D SCHOTTKY RB501V-40 1.000 L901 J2611022011X COIL CHIP ELJFC220JF 22uH 1.000 L902 J2631330085X BEAD FCM3216V 2K 1.000 L903 J2631330085X BEAD FCM3216V 2K 1.000 L904 J2631330085X BEAD FCM3216V 2K 1.000...
  • Page 45 1.000 JK807 J44301000600 JACK RCA 1P O W/GND GOLD DAER 1.000 TS801 J2831020105X PULSE TRANS EP-7 250uH 1.000 #004 JE990094004A OUTBD APP DVD600 '020 JE990096004A OUTBD SMT DVD600 1.000 '021 J4031100010A OUT PCB 247*247 1.000 C827 J3470147031X CE SG 47U 16V M 1.000...
  • Page 46 DVD600 Ref. Designator Part Number Description J837 J3024000120X RES 0 OHM 1/10W J 1.000 L801 J2631300011X BEAD 120XOHM 1.000 L802 J2631300011X BEAD 120XOHM 1.000 L803 J2631300011X BEAD 120XOHM 1.000 L804 J2631300011X BEAD 120XOHM 1.000 L805 J2631300011X BEAD 120XOHM 1.000 L806...

  • Page 47: Packing/Accessories

    1.000 R004 2054943001 RCFF 2R2 OHM +5% 250MI0W 1.000 POWER SUPPLY DVD600 Power Supply module, JBL part# 55174740 is supplied only as a complete unit. DVD600 LASER PICK-UP ASSEMBLY, COMPLETE SEE SERVICE BULLETIN JBL2003-01 PACKING/ACCESSORIES J96000038210 BOX CARTON DVD600 1.000...

  • Page 48: Dvd600 Pcb Drawings

    DVD600...
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  • Page 55: Dvd600 Schematics

    DVD600...
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