Moog DS2100 Preliminary Installation & User's Manual
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Moog DS2100 Preliminary Installation & User's Manual

Moog DS2100 Preliminary Installation & User's Manual

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Section 3 - Wiring and Installation
DS2100
Digital Controller
C7750-001 Rev. A 04/04
P
RELIMINARY
I
NSTALLATION
&
U
'
M
SER
S
ANUAL

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Summary of Contents for Moog DS2100

  • Page 1 DS2100 Digital Controller C7750-001 Rev. A 04/04 RELIMINARY NSTALLATION & ANUAL...

  • Page 2: Section 3: Wiring And Installation

    DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION SECTION 3: WIRING AND INSTALLATION PAGE 3-1...
  • Page 3 Errata Sheet DS2100 User's Manual (Preliminary) ERRATA E: PAGE 1 PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 4 DS2100 User's Manual (Preliminary) E.1 Introduction This Errata sheet details changes to the preliminary release of the DS2100 Manual. The corrected information for the manual is detailed below. E.2 Changes Page Update to DS2100 Boxcar 3-54, 3-74 Error in Encoder connector wiring...
  • Page 5 3.11.5 Motor Encoder Connection The DS2100 encoder input supports a variety of encoders. These include Analogue, SSI, Hiperface and Endat. The connections to the drive for each of these encoder types are given in Table 3.25. Fixed connector: 15 pin, female Sub-D connector Mating connector, 15pin male Sub-D Wiring: cable.

  • Page 6: Errata Sheet

    J4.8 J4.9 J4.10 J4.11 DS2100 Cable End J4.12 J4.13 J4.14 J4.15 PDF created with pdfFactory Pro trial version DS2100 User's Manual (Preliminary) Encoder Type Analogue Shield Shield - Sine - Cosine Gnd Supply Gnd Supply - Clock - Channel Z (Zero)
  • Page 7 1 and 6 connected to pin 4 connected to pin 8 connected to pin 7 unused Table 3.29 J1, DS2100 RS232 Serial Interface Connector DS2100 Figure 3.46 DS2100's J1 RS232 Wire Pin-out www.pdffactory.com Connector (RS232) PC Signal...

  • Page 8: Table Of Contents

    Size mA 24V Input Connection... 3-32 3.8.1 3.8.2 Size A,B,C & D 24V Input Connection... 3-33 Paralleling DS2100 Units through the D.C. Bus... 3-34 3.9.1 mA Size DC Bus Inter-connection ... 3-34 3.9.2 A & B Size DC Bus Inter-connection... 3-35 3.9.3...

  • Page 9: Wiring And Installation

    SECTION 3: WIRING AND INSTALLATION 3.14.3 C Size Power Stage ... 3-69 3.14.4 D Size Power Stage ... 3-70 3.14.5 Control Card ... 3-71 DS2100 User's Manual (Preliminary) PAGE 3-3...

  • Page 10: System Components

    DS2100 User's Manual (Preliminary) This section covers the installation, wiring and cabling of the Moog DS2100 Servo-drive series. A pictorial diagram of a single-axis system, with typical components included, is shown in Figure 3.1. Users are directed to read Section 2, Safety Instructions, before proceeding with wiring and installation.

  • Page 11: Input Line Protection

    It is also recommended to install a contactor rated for the DS2100 input between the line fuses and the EMC filter at the input of the DS2100 (refer to Figure 3.1). This contactor should be controlled directly by user supplied Emergency Stop Buttons and other series connected safety switches to remove AC input power in any situation affecting personnel safety.
  • Page 12 DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION Figure 3.1 Typical DS2100 System Components (mA Size) PAGE 3-6...

  • Page 13: Serial Set-Up Terminal (User-Supplied)

    The DS2100 requires a control power source to supply backup-power for the control electronics. This control-backup power is useful where the user requires that the DS2100 does not loose absolute position data or status information when AC mains power is removed from the DS2100.

  • Page 14: Brushless Servo Motors

    The need for air conditioning will depend on the duty cycle of the system and the surrounding ambient temperature. The maximum allowable ambient temperature is 40°C (104°F). The humidity range is 5-95% non-condensing. All DS2100 Servo-drives incorporate internal cooling fans and integral heat sinks. Other than controlling ambient conditions, additional heat sinking is not required.

  • Page 15: Equipment Mounting

    DS2100 Size mA & A Table 3.1 Minimum Clearance around DS2100 Drives If any of the DS2100 units are mounted in a closed cabinet, allow 80mm clearance at the front for cable bends. DS2100 User's Manual (Preliminary) Minimum Clearance Top...
  • Page 16 Figure 3.2 Typical DS2100 Cable Bend Radius Requirements The DS2100 must be permanently and reliably connected to Earth and all conductive parts in the IP54 rated enclosure or cabinet must be permanently connected to Earth. The impedance between the earth terminal and any accessible part of the enclosure or cabinet should be less than or equal to 0.1 W.
  • Page 17 DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION Figure 3.3 DS2100 mA Mechanical & Mounting Dimensions PAGE 3-11...
  • Page 18 DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION Figure 3.4 DS2100 A Mechanical & Mounting Dimensions PAGE 3-12...
  • Page 19 DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION Figure 3.5 DS2100 B Mechanical & Mounting Dimensions PAGE 3-13...
  • Page 20 DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION Figure 3.6 DS2100 C Mechanical & Mounting Dimensions PAGE 3-14...
  • Page 21 DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION Figure 3.7 DS2100 D Mechanical & Mounting Dimensions PAGE 3-15...

  • Page 22: Ce Items For Mechanical Installation

    Use shielded cable to connect the external regen resistor (if installed) to the DS2100 power supply. The length of this cable should be as short as possible. The shields of these cables should be earthed to Chassis Earth using the optional EMC Bracket kit or the panel earth bar.

  • Page 23: Power Dissipation

    (use the continuous wattage rating of the regen resistor if the actual application regen dissipation is unknown). Power Dissipation (Watts) DS2100 -003 -006 -008 -014 -025 -030 -050 -060 Table 3.2 Estimated Power Dissipation for the DS2100 Servo-drives PAGE 3-17...

  • Page 24: Ds2100 Connector Terminals

    DS2100 User's Manual (Preliminary) 3.4 DS2100 Connector Terminals Figure 3.8 to Figure 3.12 below detail the connectors on the DS2100 (all sizes). Motor Resolver Connector Motor Encoder Connector CAN Field Bus Interface Figure 3.8 DS2100 Control Card Connector Terminals PAGE 3-18...
  • Page 25 DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION Figure 3.9 DS2100 Size mA Power Connector Terminals Figure 3.10 DS2100 Size A & B Power Connector Terminals PAGE 3-19...
  • Page 26 DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION Figure 3.11 DS2100 Size C Power Connector Terminals PAGE 3-20...
  • Page 27 DS2100 User's Manual (Preliminary) SECTION 3: WIRING AND INSTALLATION Figure 3.12 DS2100 Size D Power Connector Terminals PAGE 3-21...

  • Page 28: General System Wiring Guidelines

    Tighten all terminal screws securely to avoid faulty operation. Torque screws to the specified values All power connections to the DS2100 mA, A, B & C Series Servo-drives are through removable plug-in mating connectors. Do not solder the ends of the cables to be inserted into screw clamp terminals. All power connections to the DS2100 D are via screw terminal connections.

  • Page 29: Drive Contactor (User Supplied)

    A contactor (suitably rated for the particular DS2100 should be installed just before the AC input line filter of the DS2100. The contactor acts as a remote switch that may cut off the AC mains supply in the event of an emergency shutdown.

  • Page 30: Wiring Notes For J6, J7, J9 Connectors (Size C)

    3.5.2 Wiring notes for J6, J7, J9 connectors (Size C) The connectors used on the DS2100 Size C are are formed using crimp terminals. The appropriate crimps (Molex type 42815-0031) are supplied together the floating connectors for J6, J7, and J9. These crimps are sized for a 8 AWG (8.4 ) cable with a 10 mm wire stripping.

  • Page 31: Sequence Of Component Wiring Recommendations

    Earth. Fit a suitable EMC Mains Line Filter after the User supplied fuses and contactor. Wire a.c. mains from the user-supplied contactor to the power input poles of the DS2100. b) Servo-drive Wiring Plug in Axis I/O cable to J2 and connect other end to user I/O equipment.

  • Page 32: Three-Phase A.c. Mains Power Source Configuration

    24V d.c. EMC Filter Note that for DS2100 sizes A,B,C & D, if the a.c. mains is still applied, and the control-backup power is removed, then the DS2100 control section will still operate correctly. Control power can still be generated from the high voltage D.C.
  • Page 33 Supply 24V EMC Supply Fuse DS2100 Regeneration Resistor Motor Position Feedback Cable Figure 3.14 DS2100 Multi-Axis system with 3-Phase A.C. Mains Inputs DS2100 User's Manual (Preliminary) Line Filter 3-Phase Supply & Protective Earth Filter DC Bus Sharing DS2100 Motor Position...

  • Page 34: Ac Mains Power Source Connection

    DS2100 User's Manual (Preliminary) 3.7.1 AC Mains Power Source Connection Size mA 3.7.1.1 a.c. Mains EMC Filter, Fuses etc. Protective Section 2 Earth Installation Fixed connector: 12 pins, male connector Mating connector, 12 pins, female, supplied with the drive. Phoenix Combicon (Part # GMSTB 2.5/12-ST-7.62) mA size wiring: cable 14 AWG (2.1 mm...
  • Page 35 PE Stud wiring: cable 6 AWG (13mm Tightening torque: 0.5Nm. Name Pos. J6.4 J6.5 J6.6 Table 3.4 J6 AC Mains Power connector, A & B Size DS2100 User's Manual (Preliminary) EMC Filter, Fuses etc. Section 2 Installation L1 L2 L3 Stud Connector J6 A &...
  • Page 36 DS2100 User's Manual (Preliminary) 3.7.1.3 Size C a.c. Mains Protective Earth Figure 3.17 Size C AC Mains Input Connection Fixed connector: 5 pins, male connector Mating connector, 5 pins, female, crimped supplied with the drive. (Molex 42816-0512) C size wiring: cable 8 AWG (8.4 mm PE Stud wiring: cable 6 AWG (13mm Pos.

  • Page 37: Softstart & Power Cycling Frequency Limits

    Table 3.6 J9 AC Mains Power connector, D Size 3.7.2 Softstart & Power Cycling Frequency Limits The DS2100 contain an internal soft-start function. The soft-start function limits the inrush current into the DS2100's D.C. Bus smoothing capacitors after the a.c. mains has been switched on.

  • Page 38: Backup Connection

    DS2100 User's Manual (Preliminary) 3.8 24V Backup Connection The DS2100 is equipped with a 24V logic supply backup. This backup supply provides logic power to the drive when AC mains power is removed. For the mA size, this backup is mandatory for drive operation.

  • Page 39: Size A,B,C & D 24V Input Connection

    A,B,C & D size wiring: cable 14 AWG (2.1 mm Stripping Length 8mm Pos. Name J8.1 J8.2 Table 3.8 J8 24V Logic Power connector, A,B,C & D Size DS2100 User's Manual (Preliminary) Fuse Schaffner FN2070-3-06 Filter Connector J8 A,B,C & D...

  • Page 40: Paralleling Ds2100 Units Through The D.c. Bus

    DS2100 User's Manual (Preliminary) 3.9 Paralleling DS2100 Units through the D.C. Bus DS2100 units can be paralleled via the D.C. Bus, in order to share regeneration power. Required for CE-Compliance 3.9.1 mA Size DC Bus Inter-connection a.c. Mains Protective Earth (J6.4)(J6.5)(J6.6) Stud...

  • Page 41: A & B Size Dc Bus Inter-Connection

    PE Stud wiring: cable 6 AWG (13mm Tightening torque: 0.5Nm. Name Pos. J6.1 J6.2 DS2100 User's Manual (Preliminary) Function DC Bus (-) DC Bus (+) Table 3.9 J6, DC Bus connector, mA Size Tie screen to chassis via EMC bracket. See Section 2 (J6.4)(J6.5)(J6.6) Stud...

  • Page 42: C Size Dc Bus Inter-Connection

    DS2100 User's Manual (Preliminary) 3.9.3 C Size DC Bus Inter-connection a.c. Mains Protective Earth (J6.3)(J6.2)(J6.1) Stud Connector J6, J9 DS2100 C Fixed connector: 5 pins, male connector Mating connector, 5 pins, female, crimped supplied with the drive. (Molex 42816-0512) C size wiring: cable 8 AWG (8.4 mm...

  • Page 43: D Size Dc Bus Inter-Connection

    PE Terminal wiring: cable 4 AWG (21 mm Stripping Length 16mm Tightening Torque: 2-2.3Nm Pos. Name J9.11 J9.12 DS2100 User's Manual (Preliminary) Tie screen to chassis via EMC bracket. See Section 2 L2 L3 DC+ DC- (J9.4)(J9.5)(J9.6) (J9.3) (J9.11) (J9.12) Figure 3.24 Size D DC Bus Inter-connection...

  • Page 44: Internal/External Regeneration (Regen) Resistors - Configurations

    3.10 Internal/External Regeneration (Regen) Resistors – Configurations Regeneration resistors can be fitted to all DS2100 servo-drives. All external Regen resistors should be mounted to allow adequate heat dissipation and such that heat from the Regen resistor is not directed to air intakes of other equipment. The mA size DS2100 is the only size with internal regen.

  • Page 45: Ma Size Regeneration Resistor Connection

    DC+ RR Connector J6 DS2100 m A Figure 3.25 DS2100 Size mA External Regeneration Connections Fixed connector: 12 pins, male connector Mating connector, 12 pins, female, supplied with the drive. Phoenix Combicon (Part # GMSTB 2.5/12-ST-7.62) mA size wiring: cable 14 AWG (2.1 mm Tightening torque: 0.5Nm.

  • Page 46: C Size Regeneration Resistor Connection

    DC+(RR) RR Connector J6 DS2100 C Figure 3.27 DS2100 Size C External Regeneration Connections Fixed connector: 5 pins, male connector Mating connector, 5 pins, female, crimped supplied with the drive. (Molex 42816-0512) C size wiring: cable 8 AWG (8.4 mm Name Pos.

  • Page 47: D Size Regeneration Resistor Connection

    Table 3.17 J9, Regeneration Resistor connector, D Size WARNING - When performing any changes to the regen resistor configuration, a.c. input power must be removed from the DS2100. Wait 5 minutes upon removal of all power, to allow for D.C. Bus capacitors to discharge.

  • Page 48: Motors - Installation

    Use of the made-up cable sets is recommended for connecting the MOOG brushless servomotors. These cable sets are available in standardized lengths. If MOOG cables are not used, the values specified below with regard to the cable make-up must be maintained in all cases.

  • Page 49: Motor Power Cable

    For proper drive commutation of motors, it is required that the motor phase conductors, Phase U, Phase V , and Phase W be wired exactly. DS2100 User's Manual (Preliminary) Wiring must be in accordance with standard EN 60204-1 (See Section 2 of this Users Manual.)
  • Page 50 (or RF connection to ground screw in case of terminal board) Figure 3.29 DS2100 mA Motor Power Connection Fixed connector: 12 pins, male connector Mating connector, 12 pins, female, supplied with the drive. Phoenix Combicon (Part # GMSTB 2.5/12-ST-7.62) mA size wiring: cable 14 AWG (2.1 mm Tightening torque: 0.5Nm.
  • Page 51 (or RF connection to ground screw in case of terminal board) Figure 3.30 DS2100 A, B Motor Power Connection Fixed connector: 10 pins, male connector Mating connector, 10 pins, female, supplied with the drive. Phoenix Contact (Part # PC4 HV/10-ST-7.62) A size wiring: cable 14AWG (2.1 mm...
  • Page 52 (or RF connection to ground screw in case of terminal board) Figure 3.31 DS2100 C Motor Power Connection Fixed connector: 4 pins, male connector Mating connector, 4 pins, female, crimped supplied with the drive. (Molex 42816-0412) C size wiring: cable 8 AWG (8.4 mm Pos.
  • Page 53 (or RF connection to ground screw in case of terminal board) Figure 3.32 DS2100 D Motor Power Connection Fixed connector: 4 pole, screw terminal D size wiring: cable 6 AWG (13 mm D size wiring: cable 4 AWG ( 21mm Stripping Length 16mm Tightening Torque: 2-2.3Nm...

  • Page 54: Motor Brake Connection

    3.11.3 Motor Brake Connection The DS2100 provides a motor break relay at connector J2D (on Control Card Interface). The user supplies a 24Vd.c., Power Supply Unit for the brake connections. Details of the motor brake current requirements are available from the relevant motor datasheet.
  • Page 55 SECTION 3: WIRING AND INSTALLATION DS2100 J6 (mA, A,B), J7 (C), J9 (D) Bracket J2D.2 J2D.3 PT00E16-8-PC2 Figure 3.35 Motor Power and Brake Connectors DS2100 User's Manual (Preliminary) 97B 3100 RS 24-10P PT0014-5PC 97B 3102R 24-22P 97B 3102R 36-5P PAGE 3-49...
  • Page 56 DS2100 User's Manual (Preliminary) DS2100 G4x2/3/4 G4x5 Brake+ Brake- PAGE 3-50 SECTION 3: WIRING AND INSTALLATION G4x6 PT00E 16- 97B3100R 8-PC2 S 24-10P Table 3.23 Motor Power Connections 97B3102R PT00E 14- 97B3102R 36-SP 5 PC S 24-22P...

  • Page 57: Motor Resolver Connection

    SECTION 3: WIRING AND INSTALLATION 3.11.4 Motor Resolver Connection Wire the DS2100 resolver cable in accordance with Figure 3.37 and Table 3.24. For CE compliance, shield should be attached on both sides of resolver Required for cable. CE-Compliance NOTE:- Avoid running the resolver cable near other high power wiring, especially the motor power cable, if possible.
  • Page 58 DS2100 User's Manual (Preliminary) Resolver Connector Figure 3.36 Motor Resolver Connector Location Fixed connector: 9 pin, female Sub-D connector Mating connector, 9 pin male Sub-D Wiring: cable. 28-18AWG (0.14-0.82mm J5.1 J5.2 J5.9 J5.7 J5.8 J5.6 J5.4 J5.5 J5.3 PAGE 3-52...
  • Page 59 4 sin 5 sin shield 9 V-ref 8 PTC 6 PTC 4 sin 5 sin shield Figure 3.37 DS2100 Resolver Cables 1 S1 2 S3 5 NTC 6 NTC 7 R1 8 R2 Motor Cable End for MOOG motors G4xx...

  • Page 60: Motor Encoder Connection

    DS2100 User's Manual (Preliminary) 3.11.5 Motor Encoder Connection The DS2100 encoder input supports a variety of encoders. These include Analogue, SSI, Hiperface and Endat. The connections to the drive for each of these encoder types are given in Table 3.25.
  • Page 61 SECTION 3: WIRING AND INSTALLATION Re quire d for C E-C ompliance DS2100 User's Manual (Preliminary) For CE compliance, shield should be attached on both sides of encoder cable. NOTE:- Avoid running the encoder cable near other high power wiring, especially the motor power cable, if possible.

  • Page 62: Motor Rotation Direction

    DS2100 User's Manual (Preliminary) 3.11.6 Motor Rotation Direction The positive direction of rotation is clockwise, when the motor is viewed from the shaft end, as shown in the diagram below. Clockwise is Positive Direction of Rotation Figure 3.39 Rotational Convention for Mechanical Process Variables NOTE:-.

  • Page 63: Ds2100 Control Input And Outputs

    SECTION 3: WIRING AND INSTALLATION 3.12 DS2100 Control Input and Outputs The following section contains a description of the control related Input/Output (I/O) available to the user. Functionality of this I/O is detailed later in this manual. NOTE - An external 12Vd.c. to 32Vd.c. power source (user supplied) is required for the I/O functions.

  • Page 64: General Purpose Description Of The Digital Inputs

    J2A.5 J2A.6 J2A.7 J2A.8 J2A.9 Table 3.26 J2A, DS2100 Digital Input connector The following electrical description applies to all the digital inputs of the DS2100. Digital Input I1-I8 PAGE 3-58 SECTION 3: WIRING AND INSTALLATION Function Digital Input # 1...
  • Page 65 Input voltages whose magnitude is more than 5V with respect to the I_COMMON line will not be guaranteed to be recognised as an inactive signal input § All digital inputs are optically isolated for noise immunity purposes. All DS2100 digital inputs are isolated from high voltage circuitry internally §...

  • Page 66: General Purpose Description Of The Digital Outputs

    DS2100 User's Manual (Preliminary) 3.12.2 General Purpose Description of the Digital Outputs The DS2100 provides 4 digital outputs on connector J2B & J2C. Only the digital outputs on J2B are detailed here. Fixed connector: 5 pins, male connector Mating connector, 5 pins spring cage, female, supplied with the drive. Phoenix Contact (Part # FK-MC 0.5/5-ST- 2.5)
  • Page 67 SECTION 3: WIRING AND INSTALLATION 3.12.2.1 Drive Ready Relay The DS2100 provides 1 relay outputs on connector J2C. This relay closes when the drive is ready and no faults are present. Fixed connector: 2 pins, male connector Mating connector, 2 pins spring cage, female, supplied with the drive. Phoenix Contact (Part # FK-MC 0.5/2-ST- 2.5)

  • Page 68: Power Sequencing On Startup

    ENABLE. The Drive Ready output will switch off when a fault occurs, and will switch on when the fault is cleared. This may result in an inadvertent enable of high power to the DS2100 high power amplifier, resulting in unexpected high voltage application or motion.

  • Page 69: Communications Interface Wiring And Configuration

    SECTION 3: WIRING AND INSTALLATION 3.13 Communications Interface Wiring and Configuration The DS2100 provides one serial interface (RS232) for communication between the drive and the Windrive graphical user interface (GUI). The drive also provides a CAN High speed (ISO11898-2) hardware-interface for higher bandwidth communications...

  • Page 70: Can Cable Wiring

    3.13.2 CAN Cable Wiring The CAN-In and CAN-Out ports at J3A and J3B of the DS2100 provide the means to daisy-chain the CAN cabling between DS2100 units and system controller. The CAN interface is equipped with driver and receiver for 24V systems.
  • Page 71 CAN lines must be terminated in a 120Ohm resistance, between the positive and negative terminals (CAN-High and CAN-Low) at both ends of the CAN network for correct operation. · All pins of J3A and J3B are wired straight through the connectors of the DS2100. User's PE CAN_L...
  • Page 72 DS2100 User's Manual (Preliminary) To Controller mPro Controller J3A CAN IN CAN_L CAN_H CAN_SHLD CAN_GND CAN_GND NC (V_EXT) Notes Figure 3.49 CAN_L/CAN_H Connector (J3A and J3B) Wiring PAGE 3-66 SECTION 3: WIRING AND INSTALLATION Controller J3B CAN OUT...

  • Page 73: Wiring Summary

    J6.9 J6.10 J6.11 J6.12 PE Stud wiring: cable 6 AWG (13mm Name Pos. DS2100 User's Manual (Preliminary) ). Wire stripping: 7 mm. Function DC Bus (-) DC Bus (+) Regeneration Resistance Phase "L1", three-phase voltage input 230/460Vac ±10% Phase "L2", ", three-phase voltage input 230/460Vac ±10% Phase "L3", ", three-phase voltage input 230/460Vac ±10%...

  • Page 74: A & B Size Power Stage

    DS2100 User's Manual (Preliminary) 3.14.2 A & B Size Power Stage Fixed connector: 10 pins, male connector Mating connector, 10 pins, female, supplied with the drive. Phoenix Contact (Part # PC4 HV/10-ST-7.62) A size wiring: cable 14AWG (2.1 mm B size wiring: cable 12AWG (3.3 mm Tightening torque: 0.5Nm.

  • Page 75: C Size Power Stage

    J9.2 J9.1 PE Stud wiring: cable 6 AWG (13mm Pos. Name DS2100 User's Manual (Preliminary) Function Phase "L3", ", three-phase voltage input 230/460Vac ±10% Phase "L2", ", three-phase voltage input 230/460Vac ±10% Phase "L1", three-phase voltage input 230/460Vac ±10% DC Bus (+) (Regeneration Resistor connection)

  • Page 76: D Size Power Stage

    DS2100 User's Manual (Preliminary) 3.14.4 D Size Power Stage Fixed connector: 4 pole, screw terminal D size wiring: cable 6 AWG (13 mm D size wiring: cable 4 AWG ( 21mm PE Terminal wiring: cable 6 AWG (13 mm PE Terminal wiring: cable 4 AWG (21 mm Stripping Length 16mm Tightening Torque: 2-2.3Nm...

  • Page 77: Control Card

    SECTION 3: WIRING AND INSTALLATION 3.14.5 Control Card Motor Resolver Connector Motor Encoder Connector CAN Field Bus Interface DS2100 User's Manual (Preliminary) Serial Communications Connector (RS232) Digital Input Connector Digital Output Connector Drive Ready Relay Connector Motor Brake Connector PAGE 3-71...

  • Page 78: Digital Inputs

    DS2100 User's Manual (Preliminary) 3.14.5.1 RS232 Fixed connector: 9 pin, female Sub-D connector Mating connector, 9 pin male Sub-D Wiring: cable. 28-18AWG (0.14-0.82mm Name Pos. J1.1 J1.2 J1.3 J1.4 J1.5 J1.6 J1.7 J1.8 J1.9 3.14.5.2 Digital Inputs Fixed connector: 9 pins, male connector Mating connector, 9 pins spring cage, female, supplied with the drive.

  • Page 79: Motor Brake

    J3x.3 CAN_GND J3x.4 J3x.5 CAN_SHLD J3x.6 CAN_GND J3x.7 J3x.8 J3x.9 DS2100 User's Manual (Preliminary) Function Drive ready relay contact pin 1 Drive ready relay contact pin 1 Function Brake 24V Supply Brake + Brake - Brake 24V Supply Return Description...
  • Page 80 DS2100 User's Manual (Preliminary) 3.14.5.7 Encoder Fixed connector: 15 pin, female Sub-D connector Mating connector, 15pin male Sub-D Wiring: cable. 28-18AWG (0.14-0.82mm Analogue J4.1 J4.2 15-Pin Sub-D Connector J4.3 Plug (male) on cable J4.4 Gnd Supply J4.5 - Channel Z (Zero) J4.6...
  • Page 81 J5.9 J5.7 J5.8 J5.6 J5.4 J5.5 J5.3 DS2100 Cable End DS2100 Cable End DS2100 Cable End DS2100 User's Manual (Preliminary) MOTOR RESOLVER CONNECTOR Signal FAS T/ FAS N/ Type FAS K FAS Y Cos j (S2) Cos (S4) V-Ref (R1)

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