Table Of Contents - Cagiva Elefant 650 USA Service Manual

Table of Contents

Vehicle View8
Specifications10
Periodic Maintenance Chart16
Adjustments19
Carburetor Synchronization19
Throttle Cable Adjustment20
Choke Cable Adjustment21
Front Brake Lever Adjustment21
Clutch Lever Adjustment21
Drive Chain Adjustment21
Spark Arrester Cleaning22
Steering Head Bearings Play Adjustment23
General Operation24
Seat Removal25
Gas Tank Removal25
Battery Removal25
Air Filter Box Removal26
Silencer Removal26
Subframe Removal26
Removal Of The Bolted Section Of Main Frame27
Exhaust Removal27
Oil Cooler Hoses Removal27
Hydraulic Clutch Fluid Hose Removal28
Tachometer Driving Cable Removal28
Carburetors Removal28
Shift Pedal Linkage Removal29
Drive Chain Removal29
Engine Removal From Frame30
Engine Disassembly31
Engine Lubrication System32
Oil Change32
Toothed Belt Removal34
Pulley Removal34
Cylinder Head35
Cylinder36
Engine Overhauling55
Washing Engine Parts56
Measuring The Cylinder57
Piston-Cylinder Matching59
Piston Pin Check59
Piston Ring Check59
Piston Ring End Gap60
Piston Pin Housing Clearance60
Piston Pin - Con-Rod End Bushing Clearance60
Conrods61
Connecting Rod Cmall-End Plain Bearing Replacement61
Crankshaft62
Grinding The Crank Pin62
Connecting Rod Insert Bearings Matching63
Valve Seats Check64
Valve Guides Check64
Vaves Check64
Valve Guide Assembly Check64
Valve Seat Assembly Check65
Replacing Valve Guide65
Replacing Valve Seat66
Rocker Arms Check66
Rocker Arm Spring Check66
Rocker Arm Shaft Assembly Check67
Camshaft And Bearings Check67
Pulleys, Belts And Tensioners Check67
Free Wheel And Starting Mechanism Check67
Crankshaft Assembly Check68
Crankcases Check68
Check Of Shaft68
Oil Seals Replacement69
Bearings Check69
Bearings Replacement69
Oil Pump Check70
Clutch Assembly Check70
Gearbox Check71
Shafts Bushings72
Carburetor Overhauling73
Float Level75
Accelerating Pump Fuel Delivery75
Engine Re-Assembly76
Valves Installation77
Upper Rocker Arm Installation80
Valve Covers81
Crankshaft Primary Transmission Pinion87
Shift Mechanism Assembly91
Starter Gears93
Ignition Flywheel95
Ignition Cover Installation97
Cylinder Head Installation99
Camshaft Timing100
Suspensions And Wheel103
Front Suspension Overview104
Springs104
Front Forks Removal105
Oil Seal, Dust Seal Inspection105
Inner Tube Damage106
Oil Change (Front Suspension)107
Rear Suspension Overview108
Shock Absorber Disposal Steps109
Swingarm109
Shock Absorber Removal110
Wheels/Tires111
Wheel Rim113
Front Wheel Removal113
Rear Wheel Removal113
Wheel Bearings Replacement And Installation (Rear)114
Hydraulic Control Clutch Release115
Hydraulic Clutch Fluid Drain116
Hydraulic Clutch Master Cylinder Overhaul116
Hydrolic Clutch Piston Overhaul116
Changing The Clutch Fluid117
Bleeding The Clutch117
Brake System118
Brake Pads Removal119
Pad Wear119
Pad Cleaning119
Pad Installation119
Brake Disc Wear120
Disc Cleaning120
Brake Fluid Drain120
Caliper Overhaul121
Mastercylinder Overhaul122
Brake Fluid Change122
Refitting The Brake Lines123
Bleeding The Brakes123
Electric System124
Wire Color Codes124
Wiring Diagram125
Ignition System Wiring Diagram126
Battery127
Hydrometer127
Specific Gravity/Battery Charge Relationship127
Electrolyte127
Initial Charge128
Ordinary Charge128
Test Charging128
Generator129
Fuse Box129
Battery Troubleshooting Guide129
Regulator Rectifier130
Ignition Coil Test130
Pick-Up Test130
Spark Plug131
Ignition Timing Advance Inspection132
Electric Starter Engine132
Troubleshooting Guide133
Engine Doesn't Start, Starting Difficulty133
Lights Do Not Work Properly134
Engine Misses Or Produces Low Power135
Start Motor Does Not Run135
Specific Tools136