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1998 CB600Fw
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Honda 1998 CB600Fw Shop Manual
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Table Of Contents
373
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of
373
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373
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Important Safety Notice
Type Code
Contents
Symbols
General Information
General Safety
Carbon Monoxide
Gasoline
Service Rules
Coolant
Battery Hydrogen Gas & Electrolyte
Model Identification
Frame Serial Number
Carburetor Identification Number
Engine Serial Number
Specifications
Torque Values
Cylinder Head Stud Bolt
Connecting Tube Clamp
Insulator Clamp
Exhaust Pipe Joint Nut Tightening Sequence
Tools
Lubrication & Seal Points
Cable & Harness Routing
Emission Control Systems
Source of Emissions
Crankcase Emission Control System
Exhaust Emission Control System (Secondary Air Supply System)
Noise Emission Control System
Body Panel Locations
Frame/Body Panels/Exhaust System Service Information
Frame/Body Panels/Exhaust System Troubleshooting
Frame/Body Panels/Exhaust System Torque Values
Seat Removal
Seat Installation
Side Cover Removal
Side Cover Installation
Trim Clip Removal/Installation
Rear Cowl Removal
Rear Cowl Installation
Fuel Tank Removal
Fuel Tank Installation
Front Fender Removal/Installation
Rear Fender Removal
Rear Fender Installation
Muffler Removal/Installation
Exhaust Pipe Removal/Installation
Maintenance Service Information
Maintenance Specifications
Maintenance Schedule
Fuel Line
Throttle Operation
Carburetor Choke
Air Cleaner
Spark Plug Removal
Spark Plug Inspection
Valve Clearance Inspection
Reusing a Spark Plug
Replacing a Spark Plug
Valve Clearance Adjustment
Engine Oil Level Inspection
Engine Oil & Filter Change
Recommended Engine Oil
Carburetor Synchronization
Engine Idle Speed
Radiator Coolant
Cooling System
Secondary Air Supply System
Drive Chain Slack Inspection
Cleaning and Lubrication
Sprockets Inspection
Drive Chain Guide Plate Inspection
Drive Chain Slider
Brake Fluid
Front Brake
Rear Brake
Brake Pad Wear
Brake System Inspection
Front Brake Pads
Rear Brake Pads
Brake Light Switch
Headlight Aim
Brake Pedal Height Adjustment
Clutch System
Side Stand
Suspension
Front Suspension Inspection
Rear Suspension Inspection
Nuts, Bolts, Fasteners
Wheels/Tires
Recommended Tire Pressure and Tire Size
Steering Head Bearings
Lubrication System Diagram
Lubrication System Service Information
Lubrication System Specifications
Lubrication System Troubleshooting
Lubrication System Torque Values
Lubrication System Tools
Engine Oil Level too Low
Oil Pressure Inspection
Oil Strainer/Pressure Relief Valve
Oil Pump Removal
Oil Pump Disassembly
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Oil Cooler Removal
Oil Cooler Disassembly
Oil Cooler Assembly
Oil Cooler Installation
Fuel System Service Information
Fuel System Specifications
Fuel System Torque Values
Fuel System Tools
Fuel System Troubleshooting
Air Cleaner Housing Removal
Air Cleaner Housing Installation
Carburetor Removal
Carburetor Separation
Carburetor Disassembly
Air Funnel
Starting Enrichment Valve
Diaphragm/Vacuum Piston
Float and Jets
Air Cut-Off Valve
Carburetor Assembly
Carburetor Combination
Carburetor Installation
Pilot Screw Adjustment
Idle Drop Procedure
Fuel Valve Inspection
Fuel Valve Disassembly
System Flow Pattern
Cooling System Service Information
Cooling System Specifications
Cooling System Torque Values
Cooling System Troubleshooting
Cooling System Testing
Coolant (Hydrometer Test)
Coolant Specific Graavity
Coolant Replacement
Radiator Cap/System Pressure Inspection
Thermostat Removal
Thermostat Inspection
Thermostat Installation
Radiator Removal
Cooling Fan Disassembly
Cooling Fan Assembly
Radiator Reserve Tank Removal/Installation
Water Pump Mechanical Seal Inspection
Engine Removal/Installation Service Information
Engine Removal/Installation Service Data
Engine Removal/Installation Torque Values
Engine Removal
Engine Installation
Cylinder Head/Valves Service Information
Cylinder Head/Valves Specifications
Cylinder Head/Valves Torque Values
Cylinder Head/Valves Troubleshooting
Cylinder Head/Valves Tools
Cylinder Compression Test
Cylinder Head Cover Removal
Camshaft Removal
Camshaft Holder
Camshaft Runout
Cam Lobe Height
Camshaft Oil Clearance
Cylinder Head Removal
Cam Chain Guide B
Cylinder Head Disassembly
Cylinder Head Inspection
Cam Chain Tensioner/Cam Chain Guide
Valve Spring
Valve Lifter
Valve Lifter Bore
Valve/Valve Guide
Valve Guide Replacement
Valve Seat Inspection/Refacing
Cylinder Head Assembly
Cylinder Head Installation
Camshaft Installation
Cylinder Head Cover Installation
Cam Chain Tensioner Lifter Removal
Cam Chain Tensioner Lifter Installation
Clutch/Gearshift Linkage Service Information
Clutch/Gearshift Linkage Specifications
Clutch/Gearshift Linkage Torque Values
Clutch/Gearshift Linkage Tools
Clutch/Gearshift Linkage Troubleshooting
Hard to Shift
Transmission Jumps out of Gear
Gearshift Pedal will Not Return
Right Crankcase Cover Removal
Clutch Lifter Inspection
Clutch Removal
Clutch Inspection
Clutch Lifter Bearing
Clutch Spring
Clutch Disc
Clutch Plate
Clutch Center
Clutch Outer
Judder Spring/Spring Seat
Clutch Outer Guide
Mainshaft
Clutch Outer Needle Bearing Replacement
Clutch Lifter Rod
Gearshift Linkage Removal
Gearshift Linkage Inspection
Gearshift Linkage Installation
Right Crankcase Cover Installation
Alternator/Starter Clutch
Alternator/Starter Clutch Service Information
Alternator/Starter Clutch Specifications
Alternator/Starter Clutch Torque Values
Alternator/Starter Clutch Troubleshooting
Alternator Cover Removal
Stator Removal
Stator Installation
Flywheel Removal
Starter Clutch Inspection
Starter Clutch Disassembly
Starter Clutch Assembly
Flywheel Installation
Alternator Cover Installation
Crankcase/Piston/Cylinder Service Information
Crankcase/Piston/Cylinder Troubleshooting
Crankcase/Piston/Cylinder Specifications
Crankcase/Piston/Cylinder Torque Values
Crankcase Separation
Piston/Connecting Rod Removal
Piston Removal
Piston Disassembly
Piston Inspection
Cylinder Inspection
Connecting Rod Inspection
Crank Pin Bearing Inspection
Crank Pin Bearing Selection
Crank Pin Bearing Selection Table
Piston Assembly
Piston Installation
Crankcase Combination
Crankshaft/Transmission
Crankshaft/Transmission Service Information
Crankshaft/Transmission Specifications
Crankshaft/Transmission Troubleshooting
Crankshaft/Transmission Torque Values
Crankshaft/Transmission Tools
Excessive Noise
Crankshaft Removal
Crankshaft Inspection
Crankshaft Runout
Main Journal Bearing
Main Journal Bearing Selection
Main Journal Bearing Selection Table
Starter Clutch Needle Bearing Replacement
Transmission Removal/Disassembly
Mainshaft Bearing Replacement
Front Wheel/Suspension/Steering
Front Wheel/Suspension/Steering Service Information
Front Wheel/Suspension/Steering Specifications
Front Wheel/Suspension/Steering Torque Values
Front Wheel/Suspension/Steering Tools
Front Wheel/Suspension/Steering Troubleshooting
Handlebar Removal
Handlebar Installation
Handlebar Weight Replacement
Front Wheel Removal
Front Wheel Inspection
Axle
Wheel Bearing
Wheel Rim Runout
Front Wheel Disassembly
Front Wheel Assembly
Front Wheel Installation
Fork Removal
Fork Disassembly
Fork Inspection
Fork Tube/Slider/Piston
Fork Tube Bushing
Fork Assembly
Recommended Fork Fluid
Fork Fluid Capacity
Fork Installation
Steering Stem Removal
Steering Stem Bearing Replacement
Steering Head Bearing Preload
Rear Wheel/Suspension Service Information
Rear Wheel/Suspension Specifications
Rear Wheel/Suspension Torque Values
Rear Wheel/Suspension Troubleshooting
Rear Wheel/Suspension Tools
Rear Wheel Removal
Rear Wheel Inspection
Rear Wheel Disassembly
Rear Wheel Assembly
Driven Flange Bearing Removal
Wheel Bearing Removal
Wheel Bearing Installation
Driven Flange Bearing Installation
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Table of
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Table of Contents
Troubleshooting
Frame/Body panels/Exhaust System service information
40
Lubrication System Troubleshooting
77
Fuel System Troubleshooting
92
Cooling System Troubleshooting
121
Cylinder Head/Valves Troubleshooting
151
Clutch/Gearshift Linkage Troubleshooting
177
Alternator/Starter Clutch Service Information
191
Crankcase/Piston/Cylinder Troubleshooting
203
Crankshaft/Transmission Troubleshooting
218
Front Wheel/Suspension/Steering Torque Values
233
Rear Wheel/Suspension Troubleshooting
266
Hydraulic Brake Torque Values
288
Battery/Charging System Troubleshooting
314
Ignition System Troubleshooting
324
Electric Starter Troubleshooting
337
Troubleshooting
367
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