Honda 1998 CBR900RR Manuals

Manuals and User Guides for Honda 1998 CBR900RR. We have 1 Honda 1998 CBR900RR manual available for free PDF download: Service Manual

Honda 1998 CBR900RR Service Manual (408 pages)

Honda CBR900RR Motorcycle Service manual

Brand: Honda | Category: Motorcycle | Size: 49.45 MB

Contents
2
General Information/Safety
4
Service Rules
5
Model Identification
6
Specifications
7
Lubrication/Fuel System Specification
9
Cooling System, Cylinder Head/Valves Specifications
10
Clutch/Gearshift Linkage, Alternator/Starter Clutch, Crankcase/Piston/Cylinder Specifications
11
Crankshaft/Transmission Specification
12
Front, Rear Wheel/Suspension/Steering Specification
13
Hydraulic Brake/Battery/Charging System Specifications
14
Ignition System/Electric Starter/Lights/Meters/Switches Specifications
15
Torque Values
16
Tools
20
Lubrication and Seal Points
22
Cable and Harness Routing
25
Secondary Air Supply System Routing
38
Emission Control Systems
39
Source of Emissions
39
Crankcase Emission Control System
39
Evaporative Emission Control System/Noise Emission Control System
40
Exhaust Emission Control System (Pulse Secondary Air Injection System)
41
Emission Control Information Labels
42
Vehicle Emission Control Information Update Label
42
Vacuum Hose Routing Diagram Label
42
Body Panel Locations
43
Frame/Body Panels/Exhaust System: Contents, Service Information, Troubleshooting
44
Seat/Fuel Tank Removal
45
Seat/Fuel Tank Installation
46
Pillion Seat/Side Cover Removal
46
Seat/Side Cover Installation
48
Middle/Lower Cowl Removal
49
Middle/Lower Cowl Installation
50
Upper Cowl Rearview Mirror Removal
50
Upper Cowl Removal
51
Windscreen Replacement
53
Upper Cowl Installation
54
Rearview Mirror Installation
55
Front Fender Removal/Installation
56
Rear Fender Removal
57
Rear Fender Installation
58
Seat Rail Removal
58
Seat Rail Installation
59
Muffler/Exhaust Pipe Removal
59
Muffler/Exhaust Pipe Installation
60
Maintenance: Contents, Service Information
62
Maintenance Schedule
64
Fuel Line
65
Throttle Operation
65
Carburetor Choke
66
Air Cleaner
66
Spark Plug
66
Spark Plug Inspection
67
Reusing/Replacing a Spark Plug
67
Valve Clearance Inspection
68
Valve Clearance Adjustment
71
Engine Oil/Oil Filter
72
Oil Level Inspection
72
Engine Oil and Filter Change
73
Carburetor Synchronization
74
Engine Idle Speed
76
Radiator Coolant
76
Cooling System
77
Secondary Air Supply System
77
Evaporative Emission Control System
78
Drive Chain Slack Inspection
78
Drive Chain Slack Adjustment, Cleaning and Lubrication
79
Sprockets Inspection, Replacement
80
Brake Fluid
82
Front/Rear Brake
82
Brake Pad Wear
83
Brake System Inspection
83
Front/Rear Brake Pads
83
Brake Light Switch
84
Headlight Aim
84
Brake Lever/Pedal Height Adjustment
84
Clutch System
85
Side Stand
86
Front Suspension Inspection/Adjustment
86
Rear Suspension Inspection
87
Nuts, Bolts, Fasteners
88
Rear Suspension Adjustment
88
Wheels/Tires
89
Steering Head Bearings
89
Lubrication System Diagram
91
Lubrication System: Contents, Service Information
92
Lubrication System: Troubleshooting
93
Oil Pressure Inspection
94
Oil Strainer/Pressure Relief Valve Removal, Inspection
95
Oil Strainer/Pressure Relief Valve Installation
96
Oil Pump Removal, Disassembly
97
Oil Pump Inspection
98
Oil Pump Assembly
99
Oil Pump Installation
100
Oil Cooler Removal
101
Oil Cooler Inspection, Installation
102
Fuel System Overview
105
Fuel System: Contents, Service Information
106
Fuel System: Troubleshooting
108
Air Cleaner Housing Removal/Installation
109
Carburetor Removal
110
Carburetor Separation
111
Carburetor Disassembly
112
Air Funnel
112
Starting Enrichment Valve
113
Diaphragm/Vacuum Piston
113
Float and Jets
114
Carburetor Assembly
116
Carburetor Combination
120
Carburetor Installation
124
Pilot Screw Adjustment
125
Idle Drop Procedure
125
High Altitude Adjustment
126
Secondary Air Supply System Inspection
127
Fuel Auto Valve Inspection
128
Diaphragm Replacement
128
Fuel Strainer Cleaning
129
Cooling System Flow Pattern
131
Cooling System: Contents, Service Information
132
Cooling System: Troubleshooting
133
Cooling System Testing
134
Radiator Cap/System Pressure Inspection
134
Coolant Replacement Preparation/Replacement/Air Bleeding
135
Thermostat Removal
136
Thermostat Inspection
137
Thermostat Installation
138
Radiator Removal, Disassembly
139
Radiator Assembly
140
Radiator Installation
142
Water Pump
142
Mechanical Seal Inspection
142
Water Pump Removal/Installation
143
Radiator Reserve Tank Removal/Installation
145
Engine Removal/Installation
147
Engine Removal/Installation: Contents, Service Information
148
Engine Removal
149
Engine Installation
153
Cylinder Head/Valves Overview
159
Cylinder Head/Valves: Contents, Service Information
160
Cylinder Head/Valves: Troubleshooting
162
Cylinder Compression Test
163
Cylinder Head Cover Removal
163
Camshaft Removal
164
Camshaft Inspection
166
Camshaft Oil Clearance
167
Cylinder Head Removal
168
Cylinder Head Disassembly
169
Cylinder Head Inspection
170
Cam Chain Tensioner/Cam Chain Guide
171
Valve Spring/Lifter
171
Valve Lifter Bore, Valve Guide
172
Valve Guide Replacement
173
Valve Sear Inspection/Refacing
174
Cylinder Head Assembly
176
Cylinder Head Installation
178
Camshaft Installation
179
Cylinder Head Cover Installation
183
Cam Chain Tensioner Lifter Removal
184
Cam Chain Tensioner Lifter Installation
185
Clutch/Gearshift Linkage Overview
187
Clutch/Gearshift Linkage: Contents, Service Information
188
Clutch/Gearshift Linkage: Troubleshooting
189
Right Crankcase Cover Removal
190
Clutch Lifter Inspection
190
Clutch Removal
191
Clutch Inspection
193
Clutch Outer Needle Bearing Replacement/Installation
195
Gearshift Linkage Removal
198
Gearshift Linkage Inspection
199
Shift Drum/Shift Fork Removal
199
Shift Drum/Shift Fork Inspection
200
Shift Drum/Shift Fork Installation
201
Gearshift Linkage Installation
202
Right Crankcase Cover Installation
203
Alternator/Starter Clutch Overview
205
Alternator/Starter Clutch: Contents, Service Information, Troubleshooting
206
Alternator Cover Removal
207
Stator Removal/Installation
208
Flywheel Removal
209
Starter Clutch Inspection/Disassembly
210
Starter Clutch Assembly
211
Flywheel Installation
212
Alternator Cover Installation
213
Crankcase/Piston/Cylinder Overview
215
Crankcase/Piston/Cylinder: Contents, Service Information
216
Crankcase/Piston/Cylinder: Troubleshooting
217
Crankcase Separation
218
Piston/Connecting Rod Removal
219
Piston Inspection
220
Cylinder Inspection
221
Connecting Rod/Crankpin Bearing Inspection
222
Crankpin Bearing Selection
223
Crankpin Bearing Selection Table
224
Piston Assembly, Installation
225
Crankcase Combination
227
Crankshaft/Transmission Overview
229
Crankshaft/Transmission: Contents, Service Information
230
Crankshaft/Transmission: Troubleshooting
231
Crankshaft Removal
232
Primary Drive Sub-Gear Removal/Installation
233
Starter Clutch Needle Bearing Replacement
234
Starter Clutch Needle Bearing Inspection
235
Main Journal Bearing
235
Main Journal Bearing Selection
236
Main Journal Bearing Installation
237
Transmission Removal/Disassembly
238
Bearing Replacement
240
Bearing Assembly
241
Bearing Installation
242
Front Wheel/Suspension/Steering Overview
243
Front Wheel/Suspension/Steering: Contents, Service Information
244
Front Wheel/Suspension/Steering: Troubleshooting
245
Handlebars Removal
246
Handlebars Installation
248
Handlebar Weight Replacement
248
Front Wheel Removal
251
Front Wheel Inspection
252
Front Wheel Disassembly/Assembly
254
Front Wheel Installation
255
Fork Removal
257
Fork Disassembly
258
Fork Inspection
260
Fork Tube/Slider/Piston
261
Fork Tube Bushing
261
Compression Adjuster
261
Fork Tube Assembly
262
Fork Tube Installation
265
Steering Stem Removal
266
Steering Stem Installation
273
Steering Head Bearing Pre-Load
275
Rear Wheel/Suspension Overview
277
Rear Wheel/Suspension: Contents, Service Information
278
Rear Wheel/Suspension: Troubleshooting
279
Rear Wheel Removal, Inspection
280
Rear Wheel Disassembly
281
Drive Flange Bearing Removal
282
Rear Wheel Assembly
283
Wheel Bearing Removal
283
Driven Flange Bearing Installation
284
Rear Wheel Installation
285
Shock Absorber Removal, Disassembly
286
Shock Absorber Inspection
287
Shock Absorber Disposal Procedure
288
Lower Joint Needle Bearing Replacement
288
Suspension Linkage Removal/Disassembly
291
Suspension Linkage Installation
292
Shock Link Needle Bearing Replacement
292
Swingarm Removal
293
Swingarm Disassembly/Inspection
295
Pivot Bearing Replacement
296
Swingarm Assembly
298
Shock Link Pivot Bearing Replacement
298
Swingarm Installation
299
Hydraulic Brake Overview
303
Hydraulic Brake: Contents, Service Information
304
Hydraulic Brake: Troubleshooting
305
Brake Fluid Replacement/Air Bleeding
306
Brake Bleeding
307
Brake Pads/Discs
308
Front Brake Pad Replacement
308
Rear Brake Pad Replacement
311
Brake Disc Inspection
312
Front Master Cylinder Removal/Disassembly
313
Front Master Cylinder Inspection
314
Front Master Cylinder Assembly
315
Rear Master Cylinder Removal/Disassembly
317
Rear Master Cylinder Inspection
318
Rear Master Cylinder Assembly
319
Rear Master Cylinder Installation
320
Front Brake Caliper Removal
321
Front Brake Caliper Disassembly
322
Front Brake Caliper Inspection, Assembly
323
Front Brake Caliper Installation
324
Rear Master Cylinder Removal
325
Rear Brake Caliper Removal/Disassembly
329
Rear Brake Caliper Inspection
330
Rear Brake Caliper Assembly
331
Rear Brake Caliper Installation
332
Brake Pedal Removal
332
Battery/Charging System Diagram
337
Battery/Charging System: Contents, Service Information
338
Battery/Charging System Troubleshooting
340
Battery Removal/Installation/Charging
342
Voltage Inspection
342
Charging System Inspection
343
Regulated Voltage Inspection
343
Current Leakage Inspection
344
Alternator Charging Coil Inspection
345
Regulator/Rectifier System Inspection
345
Regulator/Rectifier Removal and Installation
346
Ignition System Diagram
347
Ignition System: Contents, Service Information
349
Ignition System: Troubleshooting
350
Ignition System Inspection
351
Ignition Coil Primary Peak Voltage
351
Ignition Pulse Generator Peak Voltage
352
Ignition Coil Removal/Installation
353
Ignition Pulse Generator Removal
354
Ignition Pulse Generator Installation
355
Throttle Sensor Inspection
357
Ignition Timing
358
Electric Starter System Diagram
361
Electric Starter: Contents, Service Information
362
Electric Starter: Troubleshooting
363
Starter Motor Removal, Disassembly
365
Starter Motor Inspection
366
Electric Starter Assembly
368
Electric Starter Installation
370
Starter Relay Switch Operation/Ground Line/Voltage/Continuity Inspection
371
Diode Removal/Inspection
372
Lights/Meters/Switches: Contents, Service Information
374
Lights/Meters/Switches Troubleshooting
376
Headlight Bulb Replacement
377
Headlight Bulb Removal/Installation
378
Position Light Bulb Replacement/Removal/Installation
378
Turn Signal Bulb Replacement/Removal/Installation
379
License Light Bulb Replacement
380
Tail/Brake Light Bulb Replacement
380
Combination Meter Removal
381
Combination Meter Bulb Replacement, Disassembly
382
Combination Meter Assembly
384
Combination Meter Installation
386
Speedometer/Speed Sensor
386
Output Signal Inspection
387
Wire Harness Inspection
388
Speedometer/Speed Sensor Removal and Installation
388
Tachometer Inspection
390
Coolant Temperature Gauge/Sensor Inspection
391
Thermo Sensor Unit Inspection
392
Coolant Fan Motor Switch Inspection, Removal/Installation
393
Oil Pressure Switch Inspection
394
Ignition Switch Inspection, Removal/Installation
395
Handlebar Switches
396
Brake Light, Clutch, Neutral Switch
397
Side Stand Switch Inspection/Removal/Installation
398
Horn
399
Turn Signal Relay
399
Wiring Diagram
400
Troubleshooting: Contents
402
Engine Does Not Start or Is Hard to Start
402
Engine Lacks Power
403
Poor Performance at Low and Idle Speed
404
Poor Performance at High Speed
405
Poor Handling
405
Index
406

Honda Categories

Motorcycle Automobile

Lawn Mower Offroad Vehicle Engine

More Honda Manuals

Honda 1998 CBR900RR Manuals

Honda 1998 CBR900RR Service Manual (408 pages)

Table of Contents

Related Products

Honda Categories