Aiwa XH-A1000 Service Manual

Aiwa XH-A1000 Service Manual

Compact disc stereo system
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SERVICE MANUAL
COMPACT DISC
STEREO SYSTEM
SYSTEM
XH–A1000
• This Service Manual is the "Revision Publishing" and replaces "Simple Manual"
XH-A1000 (EZ,K), (S/M Code No. 09-005-421-4T2).
• If requiring information about the CD mechanism, see Service Manual of AZG-1
(S/M Code No. 09-001-335-3N8).
XH-A1000
BASIC TAPE MECHANISM : 6ZM-1 AR3NM
BASIC CD MECHANISM : AZG-1 YZD3RDM
CD
CX–A1000
S/M Code No. 09-006-421-4R2
REMOTE
SPEAKERS
SX–WA1000
SX-C1800
RC–AAS01
SX–R1800
EZ,K

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Summary of Contents for Aiwa XH-A1000

  • Page 1 RC–AAS01 SX–R1800 • This Service Manual is the “Revision Publishing” and replaces “Simple Manual” XH-A1000 (EZ,K), (S/M Code No. 09-005-421-4T2). • If requiring information about the CD mechanism, see Service Manual of AZG-1 (S/M Code No. 09-001-335-3N8). S/M Code No. 09-006-421-4R2...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SPECIFICATIONS ..............................3 PROTECTION OF EYES FROM LASER BEAM DURING SERVICING ............4 NOTE ON BEFORE STARTING REPAIR ....................5 ~ 6 DISASSEMBLY INSTRUCTIONS ........................7 ~ 8 ELECTRICAL MAIN PARTS LIST ......................9 ~ 16 TRANSISTOR ILLUSTRATION .......................... 17 WIRING –...
  • Page 3: Specifications

    SPECIFICATIONS Main unit CX-A1000 <Cassette deck section> <FM Tuner section> Track format 4 tracks, 2 channels stereo Tuning range 87.5 MHz to 108 MHz Frequency response CrO2 tape: 50 Hz – 16000 Hz Usable sensitivity (IHF) 16.8 dBf Normal tape: 50 Hz – 15000 Hz Antenna terminal 75 ohms (unbalanced) Signal-to noise ratio...
  • Page 4: Protection Of Eyes From Laser Beam During Servicing

    PROTECTION OF EYES FROM LASER BEAM DURING SERVICING This set employs laser. Therefore, be sure to follow carefully CAUTION the instructions below when servicing. Use of controls or adjustments or performance of proce- dures other than those specified herin may result in WARNING!! hazardous radiation exposure.
  • Page 5: Note On Before Starting Repair

    NOTE ON BEFORE STARTING REPAIR 1. Forced discharge of electrolytic capacitor of power supply block When repair is going to be attempted in the set that uses relay circuit in the power supply block, electric potential is kept charged across the electrolytic capacitors (C101, 102) even though AC power cord is removed.
  • Page 6 In such a case, check also if the POWER AMPLIFIER circuit or power supply circuit has any abnormalities or not. 2-2. Regarding reset There are cases that the machine does not work correctly because the MICROCOMPUTER is not reset even though the AC power cord is re-inserted, or the software reset (pressing the STOP key + POWER key) is performed.
  • Page 7: Disassembly Instructions

    DISASSEMBLY INSTRUCTIONS CD disassembling procedure 1. Remove the 19 screws (Ax11, Bx8) and remove the CABI, STEEL. CABI, STEEL 2. Remove the 3 screws from the bottom of the unit. 3. Remove the 4 screws (Ex2, Fx2) from both sides. –...
  • Page 8 4. Remove the 20 screws (Cx18, Dx2) and remove the 7. Remove the CHAS, 3CD together with the AZG-1. CABI, REAR ASSY. CHAS, 3CD CABI, REAR ASSY 5. Remove the 6 FFCs from the PWB, CONNECT. 8. Remove the 2 screws and remove the AZG-1 from the CHAS, 3CD.
  • Page 9: Electrical Main Parts List

    ELECTRICAL MAIN PARTS LIST REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION 87-A40-270-080 C-DIODE,MC2838 87-A40-313-080 C-DIODE,MC2840 87-020-454-010 IC,DN6851 87-070-274-080 DIODE,1N4003 SEM 87-A21-406-040 C-IC,LC87F65C8A 87-020-465-080 DIODE,1SS133 87-A21-419-040 IC,NJM14558MD-TE2 87-A40-488-080 DIODE,1SS244 87-A20-914-010 IC,SPS-442-1-F 87-A20-355-010 IC,CXA1553P 87-A40-646-010 DIODE,FMB-G16L 87-A40-345-080 ZENER,MTZJ10C 87-A20-783-040 C-IC,BA7762AFS...
  • Page 10 REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION C238 87-010-322-080 C-CAP,S 100P-50 CH C422 87-012-140-080 CAP,470P C300 87-018-209-080 CAP,TC U 0.1-50 ZF C451 87-010-401-080 CAP,ELECT 1-50V C303 87-012-157-080 C-CAP,S 330P-50 CH C452 87-010-401-080 CAP,ELECT 1-50V C304 87-012-157-080 C-CAP,S 330P-50 CH C454...
  • Page 11 REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION C811 87-010-070-080 CAP,ELECT 0.47-50V CN605 87-A60-189-010 CONN,16P TUC-P16P-B1 C812 87-010-070-080 CAP,ELECT 0.47-50V CN606 87-A60-621-010 CONN,4P V 2MM JMT C813 87-010-401-080 CAP,ELECT 1-50V CN607 87-A60-140-010 CONN,15P V FE C814 87-010-494-080 CAP,ELECT 1-50V M 5L CN608...
  • Page 12 REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION C253 87-010-193-080 C-CAP,S 0.033-25 ZF C185 87-010-197-080 CAP,CHIP 0.01 DM C261 87-012-140-080 C-CAP,S 470P-50 J CH C186 87-010-182-080 C-CAP,S 2200P-50 B C262 87-012-140-080 C-CAP,S 470P-50 J CH C401 87-010-196-080 CHIP CAPACITOR,0.1-25 C263...
  • Page 13 REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION S345 87-A90-095-080 SW,TACT EVQ11G04M C403 87-010-405-080 CAP,ELECT 10-50V S346 87-A90-095-080 SW,TACT EVQ11G04M C404 87-010-405-080 CAP,ELECT 10-50V S347 87-A90-095-080 SW,TACT EVQ11G04M C405 87-010-186-080 CAP,CHIP 4700P S348 87-A90-095-080 SW,TACT EVQ11G04M C406 87-010-186-080 CAP,CHIP 4700P...
  • Page 14 REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION TH702 87-A91-042-080 C-THMS,100K 55001 C713 87-012-286-080 CAP,U 0.01-25 C714 87-012-286-080 CAP,U 0.01-25 C715 87-012-195-080 C-CAP,U 100P-50CH VIDEO I/O C.B C717 87-012-286-080 CAP,U 0.01-25 C719 87-012-286-080 CAP,U 0.01-25 C901 87-010-406-040 CAP,ELECT 22-50 C902...
  • Page 15 REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION C864 87-010-405-080 CAP,E 10-50 M 11L SME PR10 87-026-682-080 PROTECTOR,10A 491 SERIES 60V C865 87-010-196-080 C-CAP,S 0.1-25 ZF 8A-MTM-612-010 PT,AMT-M EZ C866 87-010-405-080 CAP,E 10-50 M 11L SME 8Z-NF8-662-010 PT,SUB ZNF-8(E) C867...
  • Page 16 CHIP RESISTOR PART CODE Chip Resistor Part Coding Figure Resistor Code Value of resistor Chip resistor Dimensions (mm) Wattage Type Tolerance Symbol Resistor Code Form 1/16W 1005 0.35 1/16W 1608 0.45 1/10W 2125 1.25 0.45 1/8W 3216 0.55 – 16 –...
  • Page 17: Transistor Illustration

    TRANSISTOR ILLUSTRATION E C B E C B B C E B C E 2SA952 DTC114ES 2SB1588 2SB1370 CC5551 KTC3199 2SD2439 CSA1585 FN1016 CSC4115 FP1016 CSD655 KTA1266 KTC3198 G D S G D S 2SA1235 DTA123JK 2SK2158 2SK2937 2SK3053 2SC2714 KTA1298 2SJ561-T1 2SC3052...
  • Page 18: Wiring - 1 (Main / Fan)

    WIRING - 1 (MAIN / FAN) – 18 –...
  • Page 19: Schematic Diagram - 1 (Main (1 / 4 : Amp Section) / Connect (1 / 3))

    SCHEMATIC DIAGRAM – 1 (MAIN (1 / 4 : AMP SECTION) / CONNECT (1 / 3)) – 19 –...
  • Page 20: Schematic Diagram - 2 (Main (2 / 4 : Power Supply Section))

    SCHEMATIC DIAGRAM – 2 (MAIN (2 / 4 : POWER SUPPLY SECTION)) – 20 –...
  • Page 21: Schematic Diagram - 3 (Main (3 / 4 : Deck Section) / Head)

    SCHEMATIC DIAGRAM – 3 (MAIN (3 / 4 : DECK SECTION)) – 21 –...
  • Page 22: Schematic Diagram - 4 (Main (4 / 4 : Pro Logic Section))

    SCHEMATIC DIAGRAM – 4 (MAIN (4 / 4 : PRO LOGIC SECTION)) – 22 –...
  • Page 23: Schematic Diagram - 5 (Fan)

    SCHEMATIC DIAGRAM – 5 (FAN) – 23 –...
  • Page 24: Wiring - 2 (Front / Connect)

    WIRING - 2 (FRONT / CONNECT) – 24 –...
  • Page 25: Schematic Diagram - 6 (Front / Connect (2 / 3) / Deck / Deck Motor)

    SCHEMATIC DIAGRAM – 6 (FRONT / CONNECT (2 / 3) / DECK / DECK MOTOR) – 25 –...
  • Page 26: Wiring - 3 (Operate / Key / Mic / Led-A ~ D)

    WIRING - 3 (OPERATE / KEY / MIC / LED-A ~ D) – 26 –...
  • Page 27: Schematic Diagram - 7 (Operate / Key / Mic/ Led-A~D)

    SCHEMATIC DIAGRAM – 7 (OPERATE / KEY / MIC/ LED-A~D) – 27 –...
  • Page 28: Wiring - 4 (Low Amp)

    WIRING - 4 (LOW AMP) – 28 –...
  • Page 29: Schematic Diagram - 8 (Low Amp)

    SCHEMATIC DIAGRAM – 8 (LOW AMP) – 29 –...
  • Page 30: Wiring - 5 (5Ch Amp)

    WIRING - 5 (5CH AMP) – 30 –...
  • Page 31: Schematic Diagram - 9 (5Ch Amp)

    SCHEMATIC DIAGRAM – 9 (5CH AMP) – 31 –...
  • Page 32: Wiring - 6 (Video I/O / Video Jack / Video-3 / Scart)

    WIRING - 6 (VIDEO I/O / VIDEO JACK / VIDEO-3 / SCART) – 32 –...
  • Page 33: Schematic Diagram - 10 (Video I/O / Video Jack / Video-3 / Connect (3 / 3))

    SCHEMATIC DIAGRAM – 10 (VIDEO I/O / VIDEO JACK / VIDEO-3 / CONNECT (3 / 3)) – 33 –...
  • Page 34: Schematic Diagram - 11 (Scart)

    SCHEMATIC DIAGRAM – 11 (SCART) – 34 –...
  • Page 35: Wiring - 7 (Tuner)

    WIRING - 7 (TUNER) – 35 –...
  • Page 36: Schematic Diagram - 12 (Tuner)

    SCHEMATIC DIAGRAM – 12 (TUNER) – 36 –...
  • Page 37: Wiring - 8 (Pt)

    WIRING - 8 (PT) – 37 –...
  • Page 38: Schematic Diagram - 13 (Pt)

    SCHEMATIC DIAGRAM – 13 (PT) – 38 –...
  • Page 39: Wiring - 9 (Deck / Deck Motor / Head)

    WIRING - 9 (DECK / HEAD / DECK MOTOR) – 39 –...
  • Page 40: Fl (Bj733Gk) Grid Assignment / Anode Connection / Pin Connection

    FL (BJ733GK) GRID ASSIGINMENT / ANODE CONNECTION PIN CONNECTION – 40 –...
  • Page 41: Fl (Bj734Gk) Grid Assignment / Anode Connection / Pin Connection

    FL (BJ734GK) GRID ASSIGINMENT / ANODE CONNECTION PIN CONNECTION – 41 –...
  • Page 42: Ic Block Diagram

    IC BLOCK DIAGRAM –42–...
  • Page 43 – 43 –...
  • Page 44: Ic Description

    IC DESCRIPTION IC, LC87F65C8A Pin No. Pin Name Description Clock output for MAIN, FRONT IC. DATA Data output for MAIN, FRONT IC. STB(M) Strobe output for MAIN's IC. SR-STB Strobe output for video switch controller. STB(FRONT) Strobe output for FRONT LED controller. RYM-CS / Rhythm IC's chip select / RDS data input.
  • Page 45 Pin No. Pin Name Description –VP – –30V supply. P33 / LVL-B FL segment driver output / Level meter input timing control-B. P32 / LVL-C FL segment driver output / Level meter input timing control-C. P31 / RHYTHM FL segment driver output / Initial select rhythm. FL segment driver output.
  • Page 46 IC, LC72131D Pin No. Pin Name Description A crystal oscillator (4.5MHz) is connected between these pins. XOUT – Not connected. To enable the IC. Active "H". Digital data input from CPU (LC87F65C8A) when relevant key is operated. Active "H". To clock in the data DI. Digital data output to CPU (LC87F65C8A).
  • Page 47: Adjustment - 1

    ADJUSTMENT – 1 <DECK / FRONT> < DECK SECTION > < FRONT SECTION > µ 1. Tape Speed Adjustment -con Clock Adjustment Settings : • Test tape : TTA–100 Settings : • Test point : TP10 (K-SCAN) • Test point : TP3 (Lch), TP4 (Rch) TP11 (GND) •...
  • Page 48: Adjustment - 2

    ADJUSTMENT – 2 <TUNER> < TUNER SECTION > 7. FM VT Check 1. Clock Frequency Check Settings : • Test point : TP1 (VT) Settings : • Test point : TP2 (CLK) Method : Set to FM 108.0MHz and check that the test Method : Set to MW 1602kHz and check that the test point is 2052kHz ±...
  • Page 49: Mechanical Exploded View 1 / 1

    MECHANICAL EXPLODED VIEW 1 / 1 HT-SINK,MAIN P.C.B HT-SINK,TR 6ZM-1 AR3NM P.C.B P.C.B HT-SINK,TR P.C.B P.C.B P.C.B P.C.B FL201 FL202 AZG-1 ZD8RNDM P.C.B P.C.B P.C.B P.C.B P.C.B – 49 –...
  • Page 50: Mechanical Parts List 1 / 1

    JOINT,CABI 2 3 8A-MTM-068-010 WINDOW,AMP (RDS) 48 8A-MTM-041-010 PANEL,TRAY DECK 4 8A-MTM-038-110 PLATE,FL 49 88-906-701-110 FF-CABLE, 6P 1.25 700MM 5 87-B00-002-010 BADGE,AIWA 30 ABS SIL 50 8A-MTM-204-010 HLDR,DECK 6 8A-MTM-042-010 PANEL,WINDOW 51 87-NF4-221-010 HLDR,CABLE 7 8A-MTM-001-010 CABI,FR 52 8A-MTM-207-010 HLDR,HT-SINK B...
  • Page 51: Tape Mechanism Exploded View 1 / 2

    TAPE MECHANISM EXPLODED VIEW 1 / 2 BASE,MECHA P.C.B 6ZM-4 R3 – 51 –...
  • Page 52: Tape Mechanism Parts List 1 / 2

    TAPE MECHANISM PARTS LIST 1 / 2 REF. NO. PART NO. KANRI DESCRIPTION 1 86-ZL1-203-010 TRAY,CAS 2 86-ZL1-204-010 LEVER,SLIDE L 3 86-ZL1-205-010 LEVER,SLIDE R 4 86-ZL1-202-010 FRAME,CAS 5 86-ZL1-209-010 LEVER,LOCK 6 86-ZL1-214-010 SPR-P,CAS 7 86-ZL1-211-010 ARM,CLAMP 8 86-ZL1-206-010 GEAR,TRAY 9 86-ZL1-213-010 SPR-E,CLAMP 10 86-ZL1-208-010 LEVER,SW...
  • Page 53: Tape Mechanism Exploded View 2 / 2

    TAPE MECHANISM EXPLODED VIEW 2 / 2 P.C.B SOL1 CUSH-G DIA 3.7-9-3.2 SHAFT,REEL P.C.B PLATE, SHLD HLDR WIRE 3 SH,1.75-3.6 -0.5 SLT SH,1.63-3.2 -0.5 SLT – 53 –...
  • Page 54: Tape Mechanism Parts List 2 / 2

    TAPE MECHANISM PARTS LIST 2 / 2 REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION 1 86-ZM1-218-010 CHAS ASSY,R 36 82-ZM1-239-010 CAPSTAN,2.2-41.7 2 82-ZM1-258-110 SPR-T,PINCH L 37 82-ZM1-223-010 GEAR,PLAY 3 86-ZM4-202-019 LVR ASSY,PINCH L3 38 82-ZM1-322-010 SPR-T,FR 60 4 82-ZM1-333-010 PLATE,LINK2...
  • Page 55: Speaker Disassembly Instructions

    SPEAKER DISASSEMBLY INSTRUCTIONS Type.1 Type.4 Insert a flat-bladed screwdriver into the position indicated by the TOOLS arrows and remove the panel. Remove the screws of each speaker 1 Plastic head hammer unit and then remove the speaker units. 2 (() flat head screwdriver 3 Cut chisel How to Remove the PANEL, FR Type.2...
  • Page 56: Speaker Parts List

    SPEAKER PARTS LIST (SX–WA1000) <YSL> REF. NO. PART NO. KANRI DESCRIPTION 1 8A-MS1-001-010 PANEL,FR 2 8A-MS1-004-010 PANEL,TW 3 8A-MS1-005-010 PANEL,DUCT 4 8A-MS1-006-010 GRILLE,FRAME ASSY 5 8A-MS1-602-010 SPKR,W 200 6 8A-MS1-603-010 SPKR,W 160 7 88-NS5-605-110 SPKR,T 60 8 88-MS1-608-010 SPKR,CERAMIC 9 88-NS5-611-010 CORD,SPKR B/L 10 88-MS1-610-010 CORD,SPKR...
  • Page 57: Accessories / Package List

    ACCESSORIES / PACKAGE LIST REF. NO. PART NO. KANRI DESCRIPTION 1 8A-MTM-905-010 IB,K(E)M<K> 1 8A-MTM-906-010 IB,EZ(9L)M<EZ> 2 87-043-106-010 ANT,FM 1007AWG 3 87-A90-030-010 ANT,LOOP AM-NC C 4 8A-MTM-701-010 RC UNIT,RC-AAS01 – 57 –...
  • Page 58 2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:03 (3827) 3111 9620450 0251431 Printed in Singapore...

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