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Nokia 6136 RM-106 Service Manual

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CMO Service Operations
Training and Vendor Development
Multimedia Creation & Support
Service Manual 6125 RM-178 /6136 RM-106/-199
Page
CONFIDENTIAL
SERVICE MANUAL
Level 1&2
RM-178
Transceiver characteristics:
Transceiver with BL-4c 820mAh Li-Ion battery pack
1
(42)
RM-106 / RM-199
Band: Quad-band phone for GSM/EDGE 850/900/1800/1900MHz
Camera: Integrated 1.3-megapixel camera (resolution 1280 x 1024
pixels) with dedicated camera button, and 8x smooth zoom
Display:
-Main: active TFT 1.8" display supports up to 262,144 colors
(128 x 160 pixels)
- External mini: 1.4" CSTN screen supports up to 65,536 colors
(96 x 65 pixels)
Bluetooth (6125/RM-178 only)
WLAN
(6136/RM-106 RM-199 only)
IRDA
FM radio
Connector: Pop-Port™ Connector
Memory Card: MicroSD
Talk time
up to 5h
Environmental characteristics:
•
Lead-free soldered
Copyright © 2006 NOKIA Corporation. All rights reserved.
Approved 4.0
15.Dec.2006
Standby
Note
Depends on network
up to 11days
parameters
MGR

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Summary of Contents for Nokia 6136 RM-106

  • Page 1 Transceiver with BL-4c 820mAh Li-Ion battery pack Talk time Standby Note Depends on network up to 5h up to 11days parameters Environmental characteristics: • Lead-free soldered Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 2: Table Of Contents

    Approval Approved 6.Apr.2006 SS-84 added to tools chapter Approved 9.Aug.2006 6136 RM-199 and (RM-106 US variant) added Approved 15.Dec.2006 Exploded view and Spare Parts overview updated Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 3: Introduction

    INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential.

  • Page 4: General Repair Information

    Common Software Service Bulletins etc,… Use General SB-217 as a reference or overview. Please also check NOKIA Online (NOL) for latest news and files on a regular basis. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 5: Pathfinder For Workshop Staff

    Videos – Disassembly/Assembly NOKIA Online Care Services Training Phone Models Level 1&2 e-learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone: Overview & Guides Disassembly & Assembly Troubleshooting Basic information about the phone,...

  • Page 6: Exploded View And Component Disposal

    Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 7: Spare Parts Overview

    Page (42) Approved 4.0 CMO Service Operations Training and Vendor Development 15.Dec.2006 Multimedia Creation & Support CONFIDENTIAL SPARE PARTS OVERVIEW Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 8: Spare Parts List

    (spare parts, SWAP units and service tools) from NOL! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 9: Service Tools

    FM radio or music player. SS-45 Camera removal tool. CA-53 Service Cable to connect the PC with the Pop-Port™ connector. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 10 For more informations refer to the Service Bulletin (SB-011) on NOKIA Online. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 11: Sw-Update

    To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 12: Upper Block Disassembly

    4. The A-Cover Upper Bezel is glued down. Begin to release the adhesion with the SRT-6 as shown. 5. Open the unit. 6. Cover the LCD Window with protective film. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 13 9. Unscrew the two screws in the order shown... 10..and remove them with tweezers. 11. Release the snaps of the B-Upper Assembly with the SRT-6. 12. Note the positions of the snaps. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 14 16. Remove the IHF Speaker with the dental pick. 17. Remove the Donau Gasket with the dental pick. Do not 18. Remove all residual gasket adhesive. reuse this gasket when re-assembling. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 15 23. Open the LCD AM connector with the SS-93. 24. The LCD AM is glued to the UI-Module. Use the SS-93 and start releasing the adhesive bond from the connector side. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 16 29. Remove the Camera Module CCP2 with the SS-45 camera 30. Remove the Earpiece with the dental pick. removal tool. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 17 31. The Kirk Speaker Gasket is not reusable. 32. Ensure that the surface is clean of any adhesive residue. 33. The disassembly procedure is now complete. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 18: Upper Block Assembly

    6. When the PWB Rigid is in the correct positon, press it down on guide slot is also aligned over the second guide pin on the to the LCD AM. SS-84. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 19 11..and press it smoothly into place with the back of the SS- 12. Remove the protective film from the LCD AM. 45 camera removal tool. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 20 A-Cover. 17. Start the assembly procedure at the guide pin located by 18. Close the Micro Coax Cable Assembly connector with your finger. the Hinge Module. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 21 22. Place the assembly in its housing in the B-Upper Assembly. 23. Note the direction of the IHF Speaker contact pins. 24. Place the B-Upper Assembly on the A-Cover Upper Assembly. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 22 30. Take a new A-Cover Upper Bezel and remove the protective coating. screws left to engage the thread and then tighten them lightly. Then, apply the correct torque in the order shown. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 23 B-Upper Assembly... 33. Remove the protective film from the LCD Window. 34. Check the window for cleanliness. 35. Complete the assembly by fitting the Battery Cover Assembly. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 24: Lower Block Disassembly

    5. Release the snaps on the left side of the Antenna Cap with 6. Turn the phone over and release the snap in the middle. the SRT-6. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 25 12. As the snap is released, the Memory Card Door automatically Assembly on the Memory Card Door side. falls out and can be placed on one side. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 26 16. Remove the Microphone with the dental pick. 17. Use the DC plug to remove the DC Jack. 18. First open the SIM Lid with the SS-93 ... Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 27 23. Use the SRT-6 to peel up the Domesheet at one corner. 24. Now peel the Domesheet from the Engine Module and check the surface for adhesive residues. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 28 30. When separating the two parts, be very careful not to while slowly separating one side of the hinge. damage the Micro Coax Cable Assembly connector. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 29 Page (42) Approved 4.0 CMO Service Operations Training and Vendor Development 15.Dec.2006 Multimedia Creation & Support CONFIDENTIAL 31. The disassembly procedure is now complete. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 30: Lower Block Assembly

    4. Depress the end of the Hinge Module and connect the parts. Ensure that the Hinge Module expands completely. 5. Place the Keymat in the A-Cover Assembly. 6. Check its correct position and orientation. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 31 12. Now position the Engine Module, with the correct side up, the help of tweezers. over the Domesheet but do not let them come into contact. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 32 Engine Module 17. Take the Engine Module and connect the Micro Coax Cable 18. Fold the Engine Module over on to the A-Cover Assembly. Assembly connector. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 33 23. Place the Vibra Motor into its housing and press it into 24. Assemble the Memory Card Door and leave it open position. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 34 28. Set the correct torque. 29. Tighten the four screws in the order shown. 30. Put the Antenna Cap into position and close the snaps on both sides. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 35 31. Turn the phone over and close the snap on the back. 33. Check the window for cleanliness. 34. Complete the assembly by fitting the Battery Cover Assembly. 35. The assembly procedure is now complete. Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 36: Legend For Quick Trouble Shooter

    Page (42) Approved 4.0 CMO Service Operations Training and Vendor Development 15.Dec.2006 Multimedia Creation & Support CONFIDENTIAL LEGEND FOR QUICK TROUBLE SHOOTER Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 37: Quick Trouble Shooter Part

    Page (42) Approved 4.0 CMO Service Operations Training and Vendor Development 15.Dec.2006 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER PART 1 Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 38 Page (42) Approved 4.0 CMO Service Operations Training and Vendor Development 15.Dec.2006 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER PART 2 Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 39 Page (42) Approved 4.0 CMO Service Operations Training and Vendor Development 15.Dec.2006 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER PART 3 Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.
  • Page 40 Page (42) Approved 4.0 CMO Service Operations Training and Vendor Development 15.Dec.2006 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER PART 4 Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 41: Gonogo Test

    Warning: Do not point the IR (infrared) beam at anyone’s eye or allow it to interfere with other IR devices. This device is a Class 1 Laser product. Reference unit, Bluetooth /infrared activated Test unit Service Manual 6125 RM-178 /6136 RM-106/-199 Copyright © 2006 NOKIA Corporation. All rights reserved.

  • Page 42: Battery Test

    Training and Vendor Development 15.Dec.2006 Multimedia Creation & Support CONFIDENTIAL BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the actual information on NOKIA Online. http://www.astratec.co.uk/ http://www.cadex.com/ Service Manual 6125 RM-178 /6136 RM-106/-199...

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