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Summary of Contents for AlphaGen ACX3100i
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Page 1: Operation Manual
ACX3100i Generator Operation Manual Effective: July 2013... -
Page 2: Safety Notes
Safety Notes Review the drawings and illustrations contained in this manual before proceeding. If there are any questions regarding the safe installation or operation of the system, contact Alpha Technologies or the nearest Alpha representative. Save this document for future reference. To reduce the risk of injury or death and to ensure the continued safe operation of this product, the following symbols have been placed throughout this manual. - Page 3 ACX3100i Generator Operator Manual 041-037-B000-001, Rev. A Effective Date: July 2013 Copyright 2013 Alpha Technologies, Inc. NOTE: Alpha denies responsibility for any damage or injury involving its enclosures, power supplies, generators, batteries or other hardware, manufactured by Alpha or members of the Alpha Group, when used for an unintended purpose, installed or operated in an unapproved manner, or improperly maintained.
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Page 4: Table Of Contents
Table of Contents ACX3100i Safety Instructions ..............................6 1.0 Introduction ..................................7 1.1 ACX3100i Generator .............................7 1.2 ACX3100i Generator Accessories ..........................7 1.3 Control Panel................................8 1.4 Serial Number/Bar Code Identification Location ....................8 2.0 Operation ..................................8 2.1 Checking the Engine Oil Level ..........................9 2.2 Fuel Level ................................10 2.3 Checking the Air Cleaner............................ - Page 5 Figure 3-6, Gapping the Spark Plug .............................28 Figure 3-7, Maintaining the Spark Arrester ...........................29 Figure 4-1, Cranking Motor to Distribute Oil in Cylinder .......................31 Table 3-1, ACX3100i Maintenance Schedule ........................24 Table 6-1, ACX3100i Generator Specifications ........................35 041-037-B000-001, Rev. A (06/2013)
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Page 6: Acx3100I Safety Instructions
ACX3100i Safety Instructions Alpha considers customer safety and satisfaction its most important priority. To reduce the risk of injury or death and to ensure continual safe operation of this product, read this manual entirely and follow all safety information therein. -
Page 7: Introduction
Maintenance Door Fuel Valve Swivel Wheels Locking Wheels Figure 1-1, Generator Components ACX3100i Generator Accessories The following additional items are included with the generator. Keep all accessories in a convenient location for future use or reference. • Battery Charge Kit •... -
Page 8: Control Panel
1.0 Introduction Control Panel Overload LED (Red) Battery Charge Circuit Breaker Run LED (Green) Economy Switch Remote Switch Low Oil Alarm LED (Red) Stop Button (Red) Remote ON Switch Battery Charge Receptacle Hour Meter Overload Reset Button (Green) 120V Locking Receptacle Ignition Switch 120V Duplex Receptacle 120V Circuit Breaker... -
Page 9: Operation
2.0 Operation Checking the Engine Oil Level CAUTION! • Check the oil with the generator on a level surface with the engine stopped. • Do not use non-detergent oil or 2-stroke engine oil. It will void the warranty and will shorten the engine’s service life. -
Page 10: Fuel Level
2.0 Operation Fuel Level CAUTION! • Use a fuel stabilizer, such as STA-BIL®, to help prevent fuel oxidation (breakdown) and the formation of gum and varnish, and to inhibit corrosion in the fuel system and carburetor. • Fuel system damage or engine performance problems resulting from the use of fuels that contain an improper alcohol blend, or by adding oil to the fuel, are not covered under warranty. -
Page 11: Checking The Air Cleaner
2.0 Operation 2.3 Checking the Air Cleaner CAUTION! Never run the engine without the air cleaner element in place. Rapid engine wear will result from contaminants, such as dust and dirt being drawn through the carburetor into the engine. 1. Loosen the maintenance cover screws and remove the maintenance cover. 2. -
Page 12: Starting The Engine With Ignition Key
2.0 Operation Starting the Engine with Ignition Key NOTE: • When starting the generator after adding fuel for the first time or after long term storage, or after running out of fuel, turn the fuel valve to the ON position, then wait for 10 to 20 seconds before starting the engine. •... -
Page 13: Starting The Engine Remotely
2.0 Operation Starting the Engine Remotely 1. Turn the fuel valve lever to the ON position. 2. Move the remote selector switch to the ON position. 3. Push the start button on the remote twice and hold until the engine has started. Do not operate the starter for more than 10 seconds. -
Page 14: High Altitude Operation
2.0 Operation High Altitude Operation At higher altitudes, the standard carburetor air-fuel mixture will be excessively rich. Performance will decrease, and fuel consumption will increase. High altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor. If you always operate the generator at altitudes higher than 6000 feet (1800 m) above sea level, have your authorized dealer install a high altitude main jet. -
Page 15: Using The Generator
2.0 Operation Using the Generator Always ground the generator before connecting loads. WARNING! FUMES HAZARD Using the generator indoors or in enclosed areas can kill quickly. Carbon monoxide is heavier than air and can accumulate rapidly in enclosed or low lying areas. Only use generators outdoors only in well ventilated areas. WARNING! ELECTRICAL HAZARD •... -
Page 16: Ac Application
LOW OIL 2.0 Operation DC 12V 8.3A 2.10 AC Application 1. Start the engine and make sure only the output run indicator light (Green) comes on. SYSTEM FLOATING SYSTÈME FLOTTANT 2. Confirm that the equipment to be used is switched OFF before plugging into the control panel. CAUTION! Be sure that all equipment are in good working order before connecting them to the generator. -
Page 17: Output And Overload Leds
NEUTRAL FLOATING OVERLOAD NEUTRE FLOTTANT Circuit Breaker 2.0 Operation 2.11 Output and Overload LEDs LOW OIL CAUTION! Substantial overloading that continuously lights the overload LED (Red) may damage the generator. Marginal DC 12V 8.3A overloading that temporarily lights the overload LED (Red) may shorten the service life of the generator. The output indicator light (Green) will remain illuminated during normal operating conditions. -
Page 18: Dc Applications
2.0 Operation 2.12 DC Applications Use the DC receptacle to charge external batteries, to power DC devices, or to back-charge the internal generator battery with a battery charger. The DC receptacle provides a polarized, system floating 12V, 8.3A DC supply. The DC receptacle can be used to back-charge the generator battery whether the generator is running or not. -
Page 19: Figure 2-10, Battery Charging
2.0 Operation 2.12 DC Applications WARNING! ELECTRICAL HAZARD • Batteries give off explosive gases; keep spark, flames and cigarettes away. Provide adequate ventilation when charging. • Batteries contain sulfuric acid (electrolyte). Contact with skin or eyes may cause severe burns. Wear protective clothing and a face shield. -
Page 20: Jump-Starting The Generator
2.0 Operation 2.13 Jump-starting the generator This generator was not designed to be jump-started through the DC receptacle and it is not recommended 120V AC 20A to do so. If you connect an external battery to the DC receptacle before the generator is started and NEUTRAL FLOATING OVERLOAD attempt to start the generator with the key fob or the ignition switch, a jump-start may occur, but it will... -
Page 21: Economy Switch
2.0 Operation 120V AC 20A NEUTRAL FLOATING OVERLOAD NEUTRE FLOTTANT 2.15 Economy Switch Circuit Breaker Turning the Economy switch ON economizes fuel consumption and noise while in operation. Engine speed idles automatically when the electrical load is disconnected and returns to the proper speed to match the LOW OIL power of the electrical load when the load is reconnected. -
Page 22: Air Conditioning Operation
2.0 Operation 2.17 Air Conditioning Operation Bring the generator to a normal operating temperature before applying the air conditioning load. Always allow a 2 minute wait period when manually cycling an air conditioner off and on. A longer wait period may be required under unusually hot weather conditions. -
Page 23: Maintenance
3.0 Maintenance The purpose of the maintenance and adjustment schedule is to keep the generator in the best possible operating condition. Inspect or service as scheduled in the table below. There are no special operating instructions for the break in period for the engine, but the oil should be changed between the first 4 to 6 hours of operation to remove any manufacturing debris or contamination. -
Page 24: Maintenance Schedule
These items should be serviced by an authorized dealer or qualified personnel. Service Period for Oil Changes Temperature Normal - 100 hr 77°F (25°C) 95 hr 86°F (30°C) 85 hr 95°F (35°C) 70 hr 104°F (40°C) Table 3-1, ACX3100i Maintenance Schedule 041-037-B000-001, Rev. A (06/2013) -
Page 25: Changing Oil
3.0 Maintenance Changing Oil Drain the oil while the engine is still warm to assure rapid and complete draining. CAUTION! Make sure to turn the engine switch OFF before draining the oil. 1. Loosen the cover screws and remove the side maintenance cover. 2. -
Page 26: Servicing The Air Cleaner
3.0 Maintenance Servicing the Air Cleaner A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dirty areas. WARNING! FIRE HAZARD Do not use gasoline or low flash point solvents for cleaning. -
Page 27: Spark Plug Maintenance
3.0 Maintenance Spark Plug Maintenance RECOMMENDED SPARK PLUG: A7RTC To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Loosen the cover screw and remove the spark plug maintenance cover. 2. Remove the spark plug cap. 3. -
Page 28: Figure 3-6, Gapping The Spark Plug
3.0 Maintenance Spark Plug Maintenance 0.6-0.7mm (0.024–0.028 in.) Figure 3-6, Gapping the Spark Plug CAUTION! • The spark plug must be securely tightened. An improperly tightened plug can become very hot and possibly damage the generator. • Never use a spark plug with an improper heat range. •... -
Page 29: Spark Arrestor Maintenance
3.0 Maintenance 3.6 Spark Arrestor Maintenance CAUTION! If the generator has been running, the muffler will be very hot. Allow it to cool before proceeding. NOTE: • The spark arrestor must be serviced every 100 hours to maintain its efficiency, or a decrease in horsepower may occur. -
Page 30: Transporting And Storage
4.0 Transporting & Storage Transporting the Generator When transporting the generator, it should always be secured upright in its normal operating position with the fuel valve and engine switch turned OFF. When transporting the generator: • Do not overfill the tank. •... -
Page 31: Exercising The Generator
4.0 Transporting & Storage Infrequent Use 8. Change the engine oil. 9. Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder. 10. Crank the engine several revolutions to distribute the oil and then reinstall the spark plug. 11. -
Page 32: Troubleshooting
7. TROUBLESHOOTING 5.0 Troubleshooting Engine will not Start 7.1 Engine will not start Is there fuel in the tank? Refuel the fuel tank. Is the fuel valve open and the ignition switch Open the fuel valve and turn the ignition switch to the “START”... -
Page 33: Engine Will Not Crank With The Electric Or Remote Start
5.0 Troubleshooting Engine will not Crank with the Electric or Remote Start 7.2 Engine will not crank with the electric or remote start Are you out of range to use the key Move to within 75’ of the generator and retry. fob? Is the key fob battery drained? Replace the key fob battery. -
Page 34: No Output At The Dc Receptacle
5.0 Troubleshooting No Output at the DC Receptacle 7.4 No output at the DC receptacle Is the DC circuit breaker tripped? Reset the circuit breaker. Take the generator to an authorized POWERHOUSE® service center. 041-037-B000-001, Rev. A (06/2013) PH3100Ri OM... -
Page 35: Specifications
0.0031–0.0039 in (0.08–0.10mm) Valve Clearance (Exhaust) 0.0059±0.0008 in (0.10–0.15mm) Dimensions Overall dimension (H×W×D) in (mm) 20.5 X 23.6 X 17.8 in (521 x 599 x 452 mm) Dry weight 129 lbs. (59kg) Table 6-1, ACX3100i Generator Specifications 041-037-B000-001, Rev. A (06/2013) -
Page 36: Warranty And Consumer Information
7.0 Warranty And Consumer Information ALPHA GENERATOR WARRANTY Generators are covered by this warranty from the date of original retail purchase for a period of 1 year for residential use and 6 months for commercial applications. Units used in rental fleets, reconditioned or as demonstration models will be considered commercial usage. - Page 37 CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT Your Warranty Rights and Obligations The California Air Resources Board and The Coast Distribution System, Inc. (POWERHOUSE®) are pleased to explain the emissions control system warranty on your 2008 and later small off-road engine (SORE). In California, new SOREs must be designed, built, and equipped to meet the State’s stringent anti-smog standards.
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Page 38: Appendix A – Emission Control System Warranty
Appendix A – Emission Control System Warranty The ACX3100i generator engine complies with U.S. Environmental Protection Agency, Environment of Canada, and the state of California (if the model is certified by CARB). The following systems and/or parts are covered by this warranty. Failures or improper operation of the following systems and components will be diagnosed and repaired with no charge for labor or parts. -
Page 39: Appendix B – Emission Control System
Appendix B – Emission Control System Your generator has an engine that has been approved by the California Air Resources Board. Other than the tune up procedures specified in the maintenance section, no additional maintenance is required. The emission control system has the following components: Fuel System: The fuel tank, cap, indicator and hoses are specially designed and constructed to not allow fuel vapors to permeate and be released to the atmosphere. - Page 40 Appendix C – Safety And Charging Instructions Follow these steps when battery is installed in vehicle. A spark near battery may cause a battery explosion. To reduce risk of a spark near battery: Position ac and dc cords to reduce risk of damage by hood, door, or moving engine parts; Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons;...
- Page 42 Alpha Technologies Inc. Alpha Technologies Ltd. Alpha TEK ooo 3767 Alpha Way 7700 Riverfront Gate Khokhlovskiy Pereulok 16 Bellingham, WA 98226 Burnaby, BC V5J 5M4 Stroenie 1, Office 403 United States Canada Moscow, 109028 Tel: +1 360 647 2360 Tel: +1 604 436 5900 Russia Fax: +1 360 671 4936 Fax: +1 604 436 1233...
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